User guide
Model 4555 PanelIR
TM
 User Manual    Installation 
Figure 3-6  Multi-Zone Bus 
Bar Preparation 
Install high temperature wire 
Wiring Power to Heater 
JUMPER BAR
BUS BAR
PLASTIC SPACER
REMOVE THIS
 AREA TO
 CREATE 2
 6-LAMP BUS
 BARS
1.  On each end, use the tape measure to measure the distance from the center of each 
terminal strip ‘zone’ to the point at which the supply power and the high 
temperature wire are to be joined. 
2.  Include additional length to account for wire travel through the knock-out hole and 
enough to perform adequate wire stripping prior to attachment to the heater and 
power supply wiring. 
3.  Cut lengths of high temperature wire corresponding to the measured lengths. 
4.  Strip the insulation from each end of each wire to expose the conductor material 
(approximately ½”). 
5.  Feed the wires into the heater through each end of the heater between the terminal 
strip and the back of the heater and up through the knock-out holes. 
6.  If the amp draw is 50 amps or less, the stripped end of the wire can be inserted 
directly into the terminal block. If it is greater than 50 amps, attach a ring lug to the 
end of the wire and install the ring onto the bus bar with a screw and nut. 
Attach the unconnected end of each high temperature wire to the power supply wiring 
using appropriate wire joining techniques (as specified by local electrical codes and 
standards). 
Research, Inc.   
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