Assembling and Maintaining the 835 Climber Precor Incorporated 20031 142nd Avenue NE P.O.
Edition Information ASSEMBLING AND MAINTAINING THE 835 CLIMBER P/N 300714-241 rev E Copyright © February 2011 Precor Incorporated. All rights reserved. Specifications subject to change without notice. Trademark Note Precor, AMT, and EFX are registered trademarks and Preva is a trademark of Precor Incorporated. Other names in this document may be the trademarks or registered trademarks of their respective owners.
Important Safety Instructions Read the following precautions thoroughly before you begin assembly, and save them afterward for future reference. Safety Precautions Always follow basic safety precautions when using this equipment to reduce the chance of injury, fire, or damage. Other sections in this manual provide more details of safety features. Be sure to read these sections and observe all safety notices.
4 Assembling and Maintaining the 835 Climber Use the power adapter provided with the equipment. Plug the power adapter into an appropriate, grounded power outlet as marked on the equipment. Care should be taken when mounting or dismounting the equipment. Read, understand, and test the emergency stop procedures before use. Keep the power cord or optional power adapter and plug away from heated surfaces.
Important Safety Instructions If you plan to move the equipment, obtain help and use proper lifting techniques. refer to the "Moving the Equipment" section of the assembly and maintenance guide. Use the equipment only for its intended purpose as described in this manual. Do not use accessory attachments that are not recommended by Precor. Such attachments may cause injuries. Do not operate the equipment where aerosol (spray) products are being used or where oxygen is being administered.
6 Assembling and Maintaining the 835 Climber Hazardous Materials and Proper Disposal The batteries within self-powered equipment contain materials that are considered hazardous to the environment. Federal law requires proper disposal of these batteries. If you plan to dispose of your equipment, contact Precor Commercial Products Customer Support for information regarding battery removal. Refer to Obtaining Service.
7 Important Safety Instructions Radio Frequency Interference (RFI) The RFID module conforms to the following national standards defining acceptable limits for radio frequency interference (RFI). Federal Communications Commission, Part 15 This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a commercial installation.
8 Assembling and Maintaining the 835 Climber European Applications CE compliance is claimed to the following directives: 1999/5/EC R&TTE Directive 2006/95/EC LVD Directive 2002/95/EC RoHS Directive Directive compliance has been verified to the following standards: EN 55022 EN 300 330-1 V1.5.1 EN 300 330-2 V1.3.1 EN 301 489-3 V1.4.1 EN 301 489-1 V1.8.
9 Important Safety Instructions Radio Frequency Interference (RFI) This Precor exercise equipment conforms to the following national standards defining acceptable limits for radio frequency interference (RFI). Federal Communications Commission, Part 15 This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a commercial installation.
10 Assembling and Maintaining the 835 Climber Electrical Recommendations: All Equipment Excluding Treadmills Note: This is a recommendation only. NEC (National Electric Code) guidelines or local region electric codes must be followed. For equipment fitted with a P80 console or Personal Viewing System (PVS) screen a separate power connection is required. For a 20 amp branch circuit up to 10 screens can be connected.
Table of Contents Important Safety Instructions ................................................... 3 Safety Precautions .................................................................................3 Educating Users .................................................................................... 5 Hazardous Materials and Proper Disposal .................................... 6 Product Recycling and Disposal .......................................................
12 Assembling and Maintaining the 835 Climber Self-Powered Features ............................................................. 31 Informational Displays Prior to Shutdown ...................................32 Symptoms of a Low Battery .............................................................32 Using the Optional Power Adapter ................................................33 The Optional Power Adapter Kit.....................................................33 Replacing the Battery ................
Chapter 1 Assembling the Climber Thank you for choosing Precor. For proper installation, please read this guide thoroughly and follow the assembly instructions. If you do not assemble the climber according to these guidelines, you could void the Precor Limited Warranty. Unpacking the Equipment Ask for help from two or more people to unpack and assemble the climber.
14 Assembling and Maintaining the 835 Climber Important: When wrench tightening, the head of the fastener should be flush with the product. If it is not, cross-threading has occurred. Do not attempt to rework the assembly as more damage to the equipment will occur. Contact Customer Support. Refer to Obtaining Service. If you plan to move the unit, obtain help and use a hand truck. Do not grasp any plastic parts while lifting or moving the unit.
15 Assembling the Climber Required Tools Before beginning the installation, make sure you have the following tools available: Wire tie cutter Phillips screwdriver One ¹₂-inch combination wrench (open-end or box-end) SAE Standard socket set Standard set of hex keys Assembling the Climber A fish tape (a thin metal strip with a hook or clasp on one end, available from professional hardware vendors) can be helpful during this procedure. To assemble the main climber mechanism: 1.
16 Assembling and Maintaining the 835 Climber 4. Insert the handlebar flange onto the screws protruding through the handrail clamp). Rotate the handlebar to align it with the side screw holes. CAUTION: Hold the handlebar upright until it is securely fastened in step 6. Figure 3: Threading the heart rate cable and moving the handlebar into place 5. Thread the two hex nuts and washers (removed earlier) back onto the screws. Important: Do not tighten the two hex nuts at this time. 6.
17 Assembling the Climber 7. Slide the plastic top cover onto the upright support. Important: The correct orientation of the plastic top cover is shown in the following illustration. 8. Retrieve the cable assembly from the console container and remove any packaging ties. Feed the cable assembly through the opening in the console mount, then down through the upright support, and finally out through the opening in the lower back of the support, as shown in the following illustration.
18 Assembling and Maintaining the 835 Climber 9. Ask your assistant to hold the upright support while you attach it to the base frame using four hex head screws and four washers. Using a ¹₂-inch box wrench or open-end wrench, tighten the four fasteners in alternating order until all four are fully secured. Figure 6: Securing the upright support to the climber base CAUTION: In the following step, be careful to avoid the sharp edges on the metal bracket. Do not injure yourself when you connect the cable.
19 Assembling the Climber 12. Slide the rubber grommet onto the plastic top cover, as shown in the following illustration. Apply pressure to snap it into place.
20 Assembling and Maintaining the 835 Climber Attaching the Handrails Use the following procedure to install the external handrails on the climber. To attach the handrails: 1. Slide a lower handrail boot onto each handrail. Figure 8: Adding the handrail boot 2. Insert the lower handrails onto the base pegs, then slide the upper portions of the handrails into the handrail clamp until the foam pads touch the clamp.
21 Assembling the Climber 3. Secure the lower handrails using four buttonhead screws and a ⁵₃₂-inch hex key. Fully tighten the fasteners. 4. Using a ¹₂-inch socket wrench, tighten the two nuts beneath the upper handrail clamp until the handrails cannot be pulled out of the clamp. 5. Position the two lower handrail boots so that the lip on each boot faces outward. Slide the boots down onto the rear crossbar. 6.
22 Assembling and Maintaining the 835 Climber 8. Clean the foot steps, plastic covers and upright support with a soft cloth or wipe moistened with an appropriate cleaning solution. For more information about which cleaners to use, refer to Daily Cleaning. 9. Level the climber as described in the section Making Sure the Unit Is Stable. Important: Do not allow anyone to use the climber until it has been leveled and made stable.
Chapter 2 Installing the Console To make installation easier, all Precor Experience Series consoles use the same mounting hardware and connector locations whenever possible. The installation sequence for any of them is as follows: Threading the cable assembly Connecting cables Completing the installation (tightening the mounting screws and attaching the back cover) The following sections describe how to perform these tasks.
24 Assembling and Maintaining the 835 Climber 3. Rest the console on the console mount so that the notch on the bottom of the console’s back plate rests on the rectangular hook at the bottom of the console mount, as shown in the following figure. Figure 12: Console positioning on base unit 4. Tilt the console forward until it stops. Use one hand to steady the console in this position, or ask your assistant to do so. 5.
25 Installing the Console Connecting Cables (P30) After the console has been seated, separate the individual cables out of the end of the cable assembly and attach them to the appropriate circuit connectors inside the console. Refer to the following diagram and table to identify the cables and connectors. Figure 13: Cable connections, P30 console Table 1.
26 Assembling and Maintaining the 835 Climber Completing the Console Installation Before you complete the final installation steps, double-check the connections you have made. Make sure that all cables are fully and securely connected, and that any unneeded cables are tied back properly. To complete the installation: 1. Feed extra cable back into the neck tube. 2.
Chapter 3 Maintenance To keep the equipment functioning properly, perform the minor maintenance tasks in this section at the intervals shown on the maintenance checklist. Failure to maintain the equipment as described in this section could void the Precor Limited Warranty. DANGER To reduce the risk of electrical shock, always disconnect the equipment from its power source before cleaning it or performing any maintenance tasks.
28 Assembling and Maintaining the 835 Climber Alternatively, you can clean the equipment with Athletix fitness equipment cleaning wipes (for more information, visit www.athletixproducts.com) CAUTION: Read and follow the manufacturer’s instructions, particularly dilution instructions, before using any cleaner on Precor fitness equipment.
29 Maintenance Moving the Equipment The equipment is very heavy. If you plan to move it to a new location, obtain the help of an adult assistant and use proper lifting techniques. If the equipment includes roller wheels on one end, use the wheels to reduce the load on yourself and your assistant. To move the climber: 1. Disconnect, unplug, and remove all external connections (television, Ethernet, and power). 2. Grasp the climber by its upright support and tip it forward onto its roller wheels. 3.
30 Assembling and Maintaining the 835 Climber
Chapter 4 Self-Powered Features Important: This chapter of the manual describes Precor fitness equipment that can operate without being connected to AC power. This includes units equipped with P40 or P20 consoles. However, P80 consoles must be connected to AC power through their power supplies to operate. For this reason, this chapter does not apply to units equipped with P80 consoles. On self-powered equipment, the system initializes and displays the Welcome screen when a user starts exercising.
32 Assembling and Maintaining the 835 Climber Informational Displays Prior to Shutdown The equipment saves its battery charge by moving into a shutdown mode. If the user does not maintain the minimum rate of motion, a 30-second shutdown process begins. In this mode, the console displays a countdown indicator and ignores all keypresses. If no movement is detected or the rate of motion remains below the minimum, the indicator changes as the countdown continues.
Self-Powered Features 33 Using the Optional Power Adapter After connecting the power adapter to the equipment, plug the opposite end into the appropriate power source (120 V or 240 V). CAUTION: When the optional power adapter is in use, make sure that the power supply cord does not create a safety hazard. Keep it out of the way of traffic and moving parts. If the power supply cord or power conversion module is damaged, it must be replaced.
34 Assembling and Maintaining the 835 Climber Replacing the Battery The equipment’s battery is built to last for a long time. However, if you feel that the battery may need replacing, check with an authorized service technician. Refer to Obtaining Service. CAUTION: The battery stored inside the equipment contains hazardous materials and must be disposed of according to Hazardous Waste Regulations. Refer to Hazardous Materials and Proper Disposal.
Chapter 5 Commercial Cardiovascular Equipment Limited Warranty PLEASE READ THESE WARRANTY TERMS AND CONDITIONS CAREFULLY BEFORE USING YOUR PRECOR INCORPORATED PRODUCT. BY USING THE EQUIPMENT, YOU ARE CONSENTING TO BE BOUND BY THE FOLLOWING WARRANTY TERMS AND CONDITIONS. Limited Warranty. Precor Incorporated warrants all new Precor products to be free from defects in materials and manufacture for the warranty periods set forth below.
36 Assembling and Maintaining the 835 Climber Options / Accessories Many options or accessories have components that are connected internally or mounted inside the electronic console. The following guidelines determine the warranty for these components. If the internal components are installed by the factory or by an authorized dealer as part of the original sale and delivery, they have a warranty that is identical to the warranty of the equipment in which they are connected or mounted.
Commercial Cardiovascular Equipment Limited Warranty 37 This Limited Warranty shall not apply to: 1. Software version upgrades. 2. Software defects that do not materially and negatively affect the normal performance of the product under normal conditions of use. 3.
38 Assembling and Maintaining the 835 Climber EXCLUSION OF CONSEQUENTIAL AND INCIDENTAL DAMAGES.
Commercial Cardiovascular Equipment Limited Warranty 39
40 Assembling and Maintaining the 835 Climber
Assembling and Maintaining the 835 Climber Precor Incorporated 20031 142nd Avenue NE P.O.
