Operating and Maintaining the P10 Console Precor Incorporated 20031 142nd Avenue NE P.O.
Edition Information OPERATING AND MAINTAINING THE P10 CONSOLE P/N 302291-101 rev A Copyright © January 2013 Precor Incorporated. All rights reserved. Specifications subject to change without notice. Trademark Note Precor, AMT, EFX, and Preva are registered trademarks of Precor Incorporated. Other names in this document may be the trademarks or registered trademarks of their respective owners.
Important Safety Instructions Important: Save these instructions for future reference. Read all instructions in the documentation provided with your exercise equipment, including all assembly guides, user guides, and owner’s manuals, before installation of this device. Note: This product is intended for commercial use. The display apparatus (hereinafter referred to as the console) is intended to be shipped with new Precor exercise equipment (hereinafter referred to as the base unit).
4 Operating and Maintaining the P10 Console Make sure all users see a physician for a complete physical examination before they begin any fitness program, particularly if they have high blood pressure, high cholesterol or heart disease; have a family history of any of the preceding conditions; are over the age of 45; smoke; are obese; have not exercised regularly in the past year; or are taking any medication.
Important Safety Instructions 5 Read, understand, and test the emergency stop procedures before use. Keep the power cord or optional power adapter and plug away from heated surfaces. Route power cables so that they are not walked on, pinched, or damaged by items placed upon or against them, including the equipment itself. Ensure the equipment has adequate ventilation. Do not place anything on top of or over the equipment.
6 Operating and Maintaining the P10 Console When using the treadmill, always attach the safety clip to your clothing before beginning your workout. Failure to use the safety clip may pose a greater risk of injury in the event of a fall. Keep in mind that heart rate monitors are not medical devices. Various factors, including the user’s movement, may affect the accuracy of the heart rate readings.
Important Safety Instructions 7 Do not set anything on the stationary handrails, handlebars, control console, or covers. Place liquids, magazines, and books in the appropriate receptacles. Do not lean on or pull on the console at any time. CAUTION: DO NOT remove the cover, or you may risk injury due to electric shock. Read the assembly and maintenance guide before operating. There are no user-serviceable parts inside. Contact Customer Support if the equipment needs servicing.
8 Operating and Maintaining the P10 Console Regulatory Notices for Cardiovascular Exercise Equipment The regulatory information in this section applies to the exercise equipment and its control console. Safety Approvals for Cardiovascular Equipment Precor equipment has been tested and found to comply with the following applicable safety standards.
Important Safety Instructions 9 Industry Canada This device complies with RSS-210:2007 of the Spectrum Management & Telecommunications Radio Standards Specification. Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. This Class A digital apparatus complies with Canadian ICES-003.
10 Operating and Maintaining the P10 Console Electrical Recommendations: 120 V and 240 V Treadmills Note: This is a recommendation only. NEC (National Electric Code) guidelines or local region electric codes must be followed. You should have received a power cable that meets your local electrical code requirements along with the equipment. Precor treadmills must be connected to a 20 amp individual branch circuit that can be shared only with one PVS.
Important Safety Instructions 11 Electrical Recommendations: All Equipment Excluding Treadmills Note: This is a recommendation only. NEC (National Electric Code) guidelines or local region electric codes must be followed. For equipment fitted with a P80 console or Personal Viewing System (PVS) screen a separate power connection is required. For a 20 amp branch circuit up to 10 screens can be connected.
12 Operating and Maintaining the P10 Console
Table of Contents Important Safety Instructions ................................................... 3 Safety Precautions .................................................................................3 Hazardous Materials and Proper Disposal .................................... 7 Product Recycling and Disposal ....................................................... 7 Regulatory Notices for Cardiovascular Exercise Equipment ......................................................................
14 Operating and Maintaining the P10 Console
Chapter 1 Getting Started The P10 console offers administrators the ability to set default values that meet their specific needs. These values include items like language, units of measure, and setting a maximum allowed workout time for each piece of equipment. Activating the Console for Self-Powered Equipment Precor equipment is either self-powered or externally powered using an optional power adapter. Self-powered equipment requires the user exercise to initialize the console.
16 Operating and Maintaining the P10 Console Optional Use of the Power Adapter An optional AC power adapter provides sustained power to the equipment. This adapter allows you to change settings without having to pedal the equipment. To purchase the power adapter, contact your dealer. If you purchase the optional power adapter, you must also purchase the internal cable kit. The kit supplies the cable, bracket, and fasteners that connect the power adapter to the lower electronics board.
17 Getting Started Identifying Parts of the Console The following figure provides information about the console keys. The number and actions of the console keys may differ slightly depending on the type of equipment. Figure 4: P10 console keys Table 1. Parts of the console Number Name Number pad Details Enter numerical information such as age, weight, and passwords. You can also enter and change channels using the number pad. • • Press Clear to delete the numbers you entered.
18 Operating and Maintaining the P10 Console Number Name Workouts Details Examples of workouts: • Manual • Heart Rate • Interval • Weight Loss • Variety • Performance Pause Use to pause or end a workout session. OK and Up/Down arrows Use to navigate options and settings. Quick Start Press Quick Start to begin exercising. • Calories • Time Elapsed • Time Remaining • Watts (bike) • Time (bike) Use the ▲ or ▼ arrows to change what information is displayed.
Chapter 2 Setting Up the Console Use the System mode to configure settings in ways that benefit your users and your facility. The System menu is visible only to administrators and registered service technicians. Changes made to these settings are saved to the fitness equipment. The System Settings categories are: Club Parameters Informational Display System Settings System Setting features remain hidden from club patrons and can only be accessed using special keypresses.
20 Operating and Maintaining the P10 Console To view the Club Settings: 1. At the Welcome banner, press Pause. 2. Press the following number keys in sequence to enter the password: 5651565 3. Press OK. The Set Club Parameters banner appears. Table 2.
Setting Up the Console 21 Select Language (All Equipment) Value: English, Deutsch, Espanol, Francais, Netherlands, Portugues, Rucckijj, and Italiano (Default: English) Select your preferred language for the console display. Note: Programming prompts are not affected by language selection. The prompts in this section continue to appear in English. Set Units (All Equipment) Value: U.S. or Metric (Default: U.S.) The equipment can display measurements in either Metric or U.S. Standard.
22 Operating and Maintaining the P10 Console Set Cool Down Time (All Equipment) Value Range: 0 to 5 minutes (Default: 5 minutes) Select the maximum amount of time the equipment remains in the cool down mode. The cool down time is the period of time following the completion of a program when the user exercises at a reduced work rate.
23 Setting Up the Console Remote Speed Control (Treadmill only) Value: Enable or Disable (Default: Disable) When this feature is enabled, the CSAFE SetSpeed command and the CSAFE SetGrade command are available if: The treadmill is in the CSAFE "InUse" state. The speed or grade values sent are within range. Set Auto Stop (Treadmill only) Value: On or Off (Default: On) Set to On to bring the treadmill to a gradual stop when no user is on the equipment.
24 Operating and Maintaining the P10 Console Viewing the Informational Displays Informational Display settings are values that provide you with information about the equipment. Types of information contained in this setting group include, an event log, software and equipment serial numbers, and usage information. To view the System settings: 1. At the Welcome banner, press Pause. 2. Press the following number keys in sequence to enter the password: 65 3. Press Enter.
25 Setting Up the Console Product Value Information provided All Displays the number of hours that the equipment has been in use. HOUR METER Note: The equipment tracks the elapsed minutes, but the value that appears is truncated to the nearest full hour. All UPPER BOOT SW PART NUMBER Upper board application software part number and version. All UPPER BASE SW PART NUMBER Displays the upper base application software version.
26 Operating and Maintaining the P10 Console Event (Error) Log The event log (sometimes referred to as an error log) contains the following information: Event number Odometer value when the event occurred Hour meter value at the time the event occurred Current drawn by the motor when the event occurred (treadmill only) The following table contains a list of events detectable by the software. Table 4.
27 Setting Up the Console Event Number Description of Event 31 Incorrect Communications event upper board to lower board 32 Communication event upper board to lower board 33 Incorrect communications event lower board to upper board 37 E-STOP error (treadmill only) 40 Lift motion detected 42 Lift position value out of range 43 Zero switch not found 44 Un-commanded lift motion 45 Lift going in the wrong direction 50 Too much brake (magnet) current 53 Cannot read target, cannot find ho
28 Operating and Maintaining the P10 Console User ID Entry with CSAFE Equipment This equipment is fully compatible with CSAFE protocols. When the equipment is connected to a CSAFE master device, the user is prompted to press ENTER and begin an identification process. The user ID is displayed as five zeros and indicates the starting point. The following table describes key functions while in CSAFE mode. Table 5. CSAFE access keys Keys Function Number Keypad Use the number keys to enter a user ID.
Chapter 3 Introducing Users to the P10 Console CAUTION: Before beginning any fitness program, see your physician for a thorough physical examination. Seek advice from your physician to learn the target heart rate appropriate for your fitness level. The P10 console offers an easy-to-follow display and multiple workouts to help people meet their exercise needs.
30 Operating and Maintaining the P10 Console When gripping the sensors, do not grip tightly. Keep a loose, cupping hold. Holding the grips tightly can affect the reading. As you work out, your perspiration will help transmit your heart rate signal. If you have difficulty using the handheld grips to determine your heart rate, try the sensors again later in the workout to see if you can obtain a heart rate signal.
31 Introducing Users to the P10 Console Using a Chest Strap Transmitter WARNING Signals used by the chest strap transmitter (or heart rate strap) may interfere with pacemakers or other implanted devices. Consult your physician and the manufacturers of your chest strap transmitter and implanted device before using a chest strap transmitter. Wearing a chest strap transmitter during your workout provides steady heart rate information.
32 Operating and Maintaining the P10 Console Using the Treadmill Safety Clip The treadmill is equipped with two different stop functions, which behave as follows: If the user … Then the treadmill belt … And the console … Pulls on the lanyard Slows to a stop. attached to the safety clip and trips the restart switch. Shows the words PUSH TO RESET SWITCH. On some console models, an arrow points toward the Restart switch. Presses down on the red STOP button. Shows that the exercise workout is paused.
Introducing Users to the P10 Console 33 If the restart switch trips during exercise, perform the following steps: 1. Reattach the safety clip if necessary. 2. Press the restart switch down until it clicks, returning it to its normal position. Note: If the restart switch trips, all information about the current workout is deleted. 3. Start the workout from the beginning, reducing the time as needed to account for the amount of exercise that has been completed.
34 Operating and Maintaining the P10 Console Treadmill Auto Stop™ (Automatic Stop) Function Important: The default setting for this feature is ON. An administrator can turn off this feature in the System Settings; however, Precor recommends it remain ON. The Auto Stop™ (Automatic Stop) feature is designed to bring the treadmill to a gradual stop when it is not in use. This might occur if a user steps off the treadmill before the end of a workout and leaves the treadmill running.
Chapter 4 Starting a Workout CAUTION: If you are using a treadmill, be sure to attach the security clip to your clothing before starting your workout. The equipment is in the Welcome state when the words SELECT A WORKOUT OR PRESS QUICKSTART TO BEGIN scroll across the scrolling text display. If the equipment is connected to CSAFE, the words SELECT A WORKOUT, PRESS QUICKSTART, OR ENTER TO BEGIN scroll across the text display.
36 Operating and Maintaining the P10 Console Starting a Preset Programmed Workout Preset workouts are a great way to tailor your workouts to your fitness goals, stay challenged, and add variety to your sessions. Most P10 equipment contains multiple preset workouts. These workouts include: Manual Heart Rate Interval Weight Loss Variety Performance Pausing and Resuming an Exercise Session When you interrupt a workout, the equipment responds in one of two ways, depending on how it is powered.
37 Starting a Workout Pending Shutdown (Self-Powered Equipment) On self-powered machines, the paused state is equivalent to the pending shutdown state. When you stop working out, the equipment begins a 30 second countdown. The accumulated metrics (e.g., time, strides, distance, calories) hold their current values and do not change. Data entry may not be started. To restart the program, begin working out again. The resistance is reset to what it was when the program was paused.
38 Operating and Maintaining the P10 Console Ending a Session Cooling down is an important aspect of your workout because it helps reduce muscle stiffness and soreness by transporting excess lactic acid out of the working muscles. In addition, a three to five minute cool down allows your heart rate to return to its normal, resting state. At the end of your workout, a Summary screen displays your average heart rate during your workout and your accumulated workout metrics.
Chapter 5 Maintenance To keep the equipment functioning properly, perform the minor maintenance tasks in this section at the intervals suggested. Failure to maintain the equipment as described in this section could void the Precor Limited Warranty. DANGER To reduce the risk of electrical shock, always disconnect the equipment from its power source before cleaning it or performing any maintenance tasks. If the equipment uses an optional power adapter, disconnect the adapter.
40 Operating and Maintaining the P10 Console Changing the Belt (Newer Model AMT Only) The AMT uses belts to provide motion. These belts eventually wear and must be replaced. When the belt stride count reaches 90 million, the message BELTS MUST BE CHANGED SOON scrolls on the Welcome screen. While this message appears, the AMT operates normally. Important: If this message displays on your AMT, please contact Precor Customer Support for assistance.
Operating and Maintaining the P10 Console Precor Incorporated 20031 142nd Avenue NE P.O.
Assembling and Maintaining TRM 800-Series Treadmills Precor Incorporated 20031 142nd Avenue NE P.O.
Edition Information ASSEMBLING AND MAINTAINING TRM 800-SERIES TREADMILLS P/N 300713-401 rev J Copyright © October 2012 Precor Incorporated. All rights reserved. Specifications subject to change without notice. Trademark Note Precor, AMT, EFX, and Preva are registered trademarks of Precor Incorporated. Other names in this document may be the trademarks or registered trademarks of their respective owners.
Important Safety Instructions Important: Save these instructions for future reference. Read all instructions in the documentation provided with your exercise equipment, including all assembly guides, user guides, and owner’s manuals, before installation of this device. Note: This product is intended for commercial use. The display apparatus (hereinafter referred to as the console) is intended to be shipped with new Precor exercise equipment (hereinafter referred to as the base unit).
4 Assembling and Maintaining TRM 800-Series Treadmills Safety Precautions Always follow basic safety precautions when using this equipment to reduce the chance of injury, fire, or damage. Other sections in this manual provide more details of safety features. Be sure to read these sections and observe all safety notices. These precautions include the following: Read all instructions in this guide before installing and using the equipment and follow any labels on the equipment.
Important Safety Instructions Care should be taken when mounting or dismounting the equipment. For Treadmills: Do not use typing or web surfing features while walking at speeds that exceed a slow and relaxed leisurely pace. Always stabilize yourself by holding a stationary handle bar while using typing or web surfing features. For AMT and EFX: Always stabilize yourself by holding a stationary handle bar while using typing or web surfing features.
6 Assembling and Maintaining TRM 800-Series Treadmills SPACING—The below minimum spacing recommendations are based on a combination of the ASTM (U.S.) voluntary standards and EN (European) regulations as of October 1, 2012, for access, passage around, and emergency dismount: Treadmills—a minimum of 0.5 m (19.7 in.) on each side of the treadmill and 2 m (78 in.) behind the machine. Cardio equipment other than treadmills—a minimum of 0.5 m (19.7 in.) on at least one side, and .5 m (19.
Important Safety Instructions 7 Maintain the equipment to keep it in good working condition, as described in the Maintenance section of the owner’s manual. Inspect the equipment for incorrect, worn, or loose components, and then correct, replace or tighten prior to use. If you plan to move the equipment, obtain help and use proper lifting techniques. Equipment Weight Restrictions: Do not use the treadmill if you weigh more than 500 pounds (225 kg).
8 Assembling and Maintaining TRM 800-Series Treadmills Educating Users Take time to educate users about the Important Safety Instructions found in both the User Reference Manual and Product Owner’s Manual. Explain to your club or facility patrons that they should observe the following precautions: Hold onto a stationary handrail or handlebar while assuming the starting position on the equipment. Face the console at all times.
Important Safety Instructions 9 Product Recycling and Disposal This equipment must be recycled or discarded according to applicable local and national regulations. Product labels, in accordance with European Directive 2002/96/EC concerning waste electrical and electronic equipment (WEEE), determine the framework for the return and recycling of used equipment as applicable throughout the European Union.
10 Assembling and Maintaining TRM 800-Series Treadmills Radio Frequency Interference (RFI) The RFID module conforms to the following national standards defining acceptable limits for radio frequency interference (RFI). Federal Communications Commission, Part 15 This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules.
Important Safety Instructions 11 European Applications CE compliance is claimed to the following directives: 1999/5/EC R&TTE Directive 2006/95/EC LVD Directive 2002/95/EC RoHS Directive Directive compliance has been verified to the following standards: EN 55022 EN 300 330-1 V1.5.1 EN 300 330-2 V1.3.1 EN 301 489-3 V1.4.1 EN 301 489-1 V1.8.
12 Assembling and Maintaining TRM 800-Series Treadmills Radio Frequency Interference (RFI) This Precor exercise equipment conforms to the following national standards defining acceptable limits for radio frequency interference (RFI). Federal Communications Commission, Part 15 This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules.
13 Important Safety Instructions Treadmill Grounding Instructions The treadmill must be grounded. If the equipment malfunctions or breaks down, grounding draws off electric current and reduces the risk of electric shock. The power cord on the treadmill is equipped with a grounding conductor and a three-pin grounding plug. This plug must be inserted into an outlet that is properly installed and grounded in accordance with all local codes and ordinances.
14 Assembling and Maintaining TRM 800-Series Treadmills Important: An individual branch circuit provides a hot conductor and neutral conductor to a receptacle. The conductors must not be looped, "daisy-chained", or connected to any other conductors. The circuit must be grounded according to NEC guidelines or local region electric codes.
Table of Contents Important Safety Instructions .................................................... 3 Safety Precautions ................................................................................ 4 Safety Code ............................................................................................ 7 Educating Users .................................................................................... 8 Hazardous Materials and Proper Disposal ....................................
16 Assembling and Maintaining TRM 800-Series Treadmills Maintenance .............................................................................. 49 Daily Cleaning ..................................................................................... 49 Daily Inspection .................................................................................. 50 Weekly Maintenance ......................................................................... 51 Monthly Maintenance .....................................
Chapter 1 Assembling the Treadmill Important: The instructions in the following procedures are described from the perspective of a person standing directly in front of the equipment (that is, on the opposite side of the control console from a person using the equipment). These descriptions may not match the names of certain parts in the parts list, because such parts are named relative to the back of the equipment. WARNING You will need assistance to assemble this unit.
18 Assembling and Maintaining TRM 800-Series Treadmills 5. Remove the shipping fasteners from the front panel using a ¹₄-inch hex key and a ¹⁄₂–inch box-end wrench. 6. Remove any tape or wire ties securing the console cable to the side of the unit.
19 Assembling the Treadmill Hardware Kit (not to scale) The hardware kit shipped with this equipment contains the fasteners and other hardware components shown in the following table. Before you begin assembly, make sure that your hardware kit is complete. If not, please contact Precor Customer Support.
20 Assembling and Maintaining TRM 800-Series Treadmills Unpacking the Cables To connect the console to the base unit, you may need up to five cables, as follows: Ethernet (P80 only) Television (P80 only) Power (P80 only) Base unit data Automatic stop sensor (Auto Stop™) The first three of these cables are shipped with the P80 console. The remaining two are shipped inside the treadmill fairing. To unpack the cables: 1. Open the box containing the P80 console.
21 Assembling the Treadmill 3. Remove the seven screws holding the back cover in place. Snap the back cover loose and set it aside, along with the seven screws. Figure 4: Removal and replacement of the rear fairing cover 4. Remove the two ends of the base unit data cable from the left arm of the fairing (position 1 in the following illustration). Route the shorter of the two cable ends into the fairing and extend the long end outward.
22 Assembling and Maintaining TRM 800-Series Treadmills 5. Remove the Auto Stop cable from the tube on the right-hand side of the fairing (position 2 in the preceding illustration). Important: In the following step, make sure that the end of the data cable with the ferrite bead is the upper end. Likewise, on the automatic stop sensor cable, the three-conductor socket is the lower end and the four-conductor socket is the upper end. 6.
23 Assembling the Treadmill 2. Place the right-hand upright support into the base frame side bracket. 3. Secure the right-hand upright support to the side bracket using four socket head screws, four black washers, and two locknuts. Partially tighten the fasteners. Figure 7: Upright support attachment, right side 4. Using the Velcro connectors provided, attach the power supply to the right-hand side of the front crossmember on the treadmill base. 5.
24 Assembling and Maintaining TRM 800-Series Treadmills To install the accessory jack panel (treadmills with P80 consoles only): 1. Remove the two #10 x ¹₂-inch Philips-head machine screws securing the blank plate at the right front corner of the treadmill, as shown in the following figure. Figure 8: Blank plate removal 2. Place the jack panel over the opening and replace the two machine screws. Tighten the screws completely.
25 Assembling the Treadmill To thread cables through the frame: 1. Feed the cable assembly downward through the left-hand upright support and out through the opening in the lower end of the support. Drape the remaining cable over the front of the support and tape it into place if necessary to secure it temporarily. 2. Feed the cable assembly through the grommet in the left-hand side bracket of the base frame. Connect the individual cables as shown in the following illustration and table.
26 Assembling and Maintaining TRM 800-Series Treadmills Table 1.
27 Assembling the Treadmill 4. Secure the left-hand upright support to the side bracket using four socket head screws, four black washers, and two locknuts. Partially tighten the fasteners. Figure 11: Upright support attachment, left side 5. Lower the treadmill fairing assembly over the upright supports and align it to them. Important: In the following step, take care not to unseat any of the components in the stop switch. 6.
28 Assembling and Maintaining TRM 800-Series Treadmills 8. Secure the fairing assembly using six buttonhead screws and six washers. Partially tighten the fasteners. Figure 12: Handrail and console assembly attachment Completing Assembly After the upright supports and the fairing are in place, replace the hood on the treadmill base and finish securing the fasteners. CAUTION: Be aware of the handrail extensions when you are working around the front of the unit.
29 Assembling the Treadmill To complete assembly of the treadmill base: Important: Use your fingers to align and thread the four hood fasteners properly. Then use a wrench to tighten the hood fasteners completely as described in the following step. 1. Thread the four black buttonhead screws (with black washers) into their holes, leaving gaps of about ¹₄ inch between the washers and the surface of the treadmill frame. 2. Place the front of the hood on the two front screws.
30 Assembling and Maintaining TRM 800-Series Treadmills Leveling the Unit The treadmill deck must be absolutely level from side to side to keep the belt in alignment and ensure proper operation. If the load is not equally distributed across the treadmill deck, users may feel excessive vibration or observe it at the console. You must make sure the deck is level before allowing anyone to use the treadmill.
31 Assembling the Treadmill 4. Adjust the rear feet as needed. Figure 15: Leveling foot adjustment 5. Repeat steps 1 through 4 until the treadmill is level. 6. If necessary, adjust the rear feet so that the user’s weight is distributed evenly on the treadmill. Plugging In the Power Cord CAUTION: Use the supplied power cord. Do not remove or otherwise bypass the 3-prong plug with an adapter to use a non-grounded outlet.
32 Assembling and Maintaining TRM 800-Series Treadmills Breaking in the Equipment Precor equipment does not require an actual break-in period. However, moving components such as belts, gears, and bearings can settle while the equipment is being stored or shipped. This can cause the equipment to operate with a small amount of roughness or noise when it starts up for the first time. The equipment usually returns to smooth operation after a day or two of normal use.
Chapter 2 Installing the Console To make installation easier, all Precor Experience Series consoles use the same mounting hardware and connector locations whenever possible. The installation sequence for any of them is as follows: Threading the cable assembly Connecting cables Completing the installation (tightening the mounting screws and attaching the back cover) The following sections describe how to perform these tasks.
34 Assembling and Maintaining TRM 800-Series Treadmills Threading the Cable Assembly (P80) Earlier in the installation, you threaded the necessary cables through the frame of the base unit and out the passthrough opening in the console mount. As you line up the back plate on the console with the console mount, you must make sure that the cable assembly passes correctly through the openings in both components.
35 Installing the Console 3. Rest the console on the console mount so that the notch on the bottom of the console’s back plate rests on the rectangular hook at the bottom of the console mount, as shown in the following figure. Figure 17: Console positioning on base unit 4. Tilt the console forward until it stops. Use one hand to steady the console in this position, or ask your assistant to do so. 5.
36 Assembling and Maintaining TRM 800-Series Treadmills Connecting Cables (P80) After the console has been seated, separate the individual cables out of the end of the cable assembly and attach them to the appropriate circuit connectors inside the console. Refer to the following diagram and table to identify the cables and connectors.
37 Installing the Console Table 2.
38 Assembling and Maintaining TRM 800-Series Treadmills 3. Attach the connector on the cable to the connector on the tuner cable and tighten the two connectors securely using two ⁷₁₆-inch open-end wrenches. Position both connectors above the upper right corner of the back plate. 4. Use a plastic tie to secure the connectors to the top of the back plate. Pass the tie through the two small holes near the upper right corner of the back plate, then wrap it around the connectors and tighten it securely.
Installing the Console 39 Connecting the Ethernet and Base Unit Data Cables Both the Ethernet and base unit data cables pass through the cutaway opening at the upper right corner of the back plate and connect to nearby modular jacks in the console. Because of this, it is important to exercise caution when connecting the cables. The black Ethernet cable connects to a jack just underneath the perforated metal bracket at the very top of the opening in the console.
40 Assembling and Maintaining TRM 800-Series Treadmills Connecting the Heart Rate Sensor Cable The heart rate sensor cable passes through the cutaway opening at the upper left corner of the back plate, then down to the small circuit board at the lower left of the console. The following illustration shows how the cable should look once it is installed.
Installing the Console Connecting the Power Cable Route the power cable through the cutaway opening at the upper left corner of the back plate. In the nearby opening within the steel console framework, locate the socket that matches the power cable plug and connect the power cable to it. Note: Be sure that the latch on the plug clicks into place on the socket. The following illustration shows how the cable should look once it is installed.
42 Assembling and Maintaining TRM 800-Series Treadmills Completing the Console Installation (P80) Before you complete the final installation steps, double-check the connections you have made. Make sure that all cables are fully and securely connected, and that any unneeded cables are tied back properly. To complete the installation: 1. Feed extra cable back into the neck tube. 2.
43 Installing the Console 3. Rest the console on the console mount so that the notch on the bottom of the console’s back plate rests on the rectangular hook at the bottom of the console mount, as shown in the following figure. Figure 23: Console positioning on base unit 4. Tilt the console forward until it stops. Use one hand to steady the console in this position, or ask your assistant to do so. 5. Pull all cables upward and forward until you can drape them over the top of the console’s back plate.
44 Assembling and Maintaining TRM 800-Series Treadmills Connecting Cables (P30 and P10) Important: Pass all cables through the semicircular opening just above the console mount, as shown in the following figure. Do not attempt to route any cables through other openings or through the steel channel above the mount.
Installing the Console 45 After the console has been seated, separate the individual cables out of the end of the cable assembly and attach them to the appropriate circuit connectors inside the console. Refer to the following diagram and table to identify the cables and connectors.
46 Assembling and Maintaining TRM 800-Series Treadmills Table 3.
47 Installing the Console 4. Line up the two small tabs at the bottom of the console’s back cover with the slots at the bottom of the console case. Insert the tabs into the slots. 5. Insert the two #8–32 x ¹₂-inch Phillips-head screws that you removed earlier into the holes at the top edge of the console’s back cover. Tighten the screws fully. Important: Use caution not to pinch the cables between the back cover and PVS mounting screw heads. 6.
48 Assembling and Maintaining TRM 800-Series Treadmills 3. Hold the center column cover in place and attach the two screws you removed with it. Figure 28: Removal and replacement of the center column cover Verifying That the Heart Rate Display Is Operational To verify that the heart rate display is operational: 1. Begin exercising on the equipment. 2. Grasp both touch-sensitive handlebars. Note: The heart rate is read within ten seconds. During that time, the heart on the display flashes.
Chapter 3 Maintenance To keep the equipment functioning properly, perform the minor maintenance tasks in this section at the intervals shown on the maintenance checklist. Failure to maintain the equipment as described in this section could void the Precor Limited Warranty. DANGER To reduce the risk of electrical shock, always disconnect the equipment from its power source before cleaning it or performing any maintenance tasks.
50 Assembling and Maintaining TRM 800-Series Treadmills Alternatively, you can clean the equipment with Athletix fitness equipment cleaning wipes (for more information, visit www.athletixproducts.com) CAUTION: Read and follow the manufacturer’s instructions, particularly dilution instructions, before using any cleaner on Precor fitness equipment.
51 Maintenance Weekly Maintenance Perform the following maintenance tasks every week: 1. 2. 3. 4. 5. 6. Elevate the tread to maximum incline, then turn off the power switch or circuit breaker and unplug the unit from the wall outlet. Clean the floor under the equipment using a vacuum cleaner or a damp mop. When the floor is completely dry, reconnect the power and return the treadmill to the level position.
52 Assembling and Maintaining TRM 800-Series Treadmills 9. Clean and lubricate the lift motor screw with an approved grease such as SuperLube® with Teflon® or Mobil 1® synthetic grease. 10. Check all fasteners for proper tightness and torque. 11. Replace all covers. 12. Verify that the unit sits squarely on the floor. All of its feet should be touching the floor and the unit should not rock or wobble when in use. If not, re-level it as described in Leveling the Unit.
53 Maintenance 6. Observe the belt from the rear of the treadmill for a few minutes. The belt should remain centered along the running bed. If it drifts off center, adjust it. Refer to Adjusting the Running Belt. Important: Failure to align the belt may cause the belt to tear or fray, which is not covered by the Precor Limited Warranty. 7. Press the red STOP button to stop the belt. 8. Turn the treadmill OFF.
54 Assembling and Maintaining TRM 800-Series Treadmills 2. Use the hex key to tighten the adjusting bolt toward which the belt is shifting. Turn the bolt ¹₄ turn clockwise. 3. Recheck the belt position as described under Checking the Alignment of the Running Belt. If the belt ... Then ... Continues to shift in the original direction Turn the same adjusting bolt an additional ¹₄ turn clockwise. Starts to shift in the opposite direction Turn the same adjusting bolt ¹₈ turn or less counterclockwise.
55 Maintenance Moving the Equipment The equipment is very heavy. If you plan to move it to a new location, obtain the help of an adult assistant and use proper lifting techniques. If the equipment includes roller wheels on one end, use the wheels to reduce the load on yourself and your assistant. Important: The plastic end caps on Precor treadmills are designed specifically for lifting. Working with your assistant, place a hand under each side of the end cap.
56 Assembling and Maintaining TRM 800-Series Treadmills Long-Term Storage If you do not expect anyone to use the equipment for a long time, perform the following tasks to prepare it for storage: Turn it OFF. If it has a power cord, disconnect the cord. If it has an optional power adapter, connect the adapter to prevent damage to the internal battery. Position it so that it will not become damaged and will not interfere with people or other equipment.
Chapter 4 Treadmill Safety Features Before allowing users on Precor equipment, review the in this manual. You should also teach your patrons how to use the equipment safely, according to the guidelines on. Entering the Safety Code When the equipment is shipped from the factory, safety code protection is not active. After you have activated the safety code, you must inform your patrons that the equipment requests a safety code to prevent unauthorized use.
58 Assembling and Maintaining TRM 800-Series Treadmills Using the Treadmill Safety Clip The treadmill is equipped with two different stop functions, which behave as follows: If the user … Then the treadmill belt … And the console … Presses down on the red Slows to a STOP button stop Shows that the exercise workout is paused Pulls on the lanyard Slows to a attached to the safety stop clip and trips the restart switch Shows the words PUSH TO RESET SWITCH and an arrow pointing to the Restart switch Th
Treadmill Safety Features 59 If the restart switch trips during exercise, perform the following steps: 1. Reattach the safety clip if necessary. 2. Press the restart switch down until it clicks, returning it to its normal position. Note: If the restart switch trips, all information about the current workout is deleted. 3. Start the workout from the beginning, reducing the time as needed to account for the amount of exercise that has been completed.
60 Assembling and Maintaining TRM 800-Series Treadmills Location The area around the treadmill must remain open, and free of interference from objects such as other equipment, at all times. In addition, for user safety and proper maintenance, an area three feet (one meter) wide by six feet (two meters) long must remain open and free of interference directly behind the running belt.
Chapter 5 Commercial Cardiovascular Equipment Limited Warranty PLEASE READ THESE WARRANTY TERMS AND CONDITIONS CAREFULLY BEFORE USING YOUR PRECOR INCORPORATED PRODUCT. BY USING THE EQUIPMENT, YOU ARE CONSENTING TO BE BOUND BY THE FOLLOWING WARRANTY TERMS AND CONDITIONS. Limited Warranty. Precor Incorporated warrants all new Precor products to be free from defects in materials and manufacture for the warranty periods set forth below.
62 Assembling and Maintaining TRM 800-Series Treadmills Options / Accessories Many options or accessories have components that are connected internally or mounted inside the electronic console. The following guidelines determine the warranty for these components. If the internal components are installed by the factory or by an authorized dealer as part of the original sale and delivery, they have a warranty that is identical to the warranty of the equipment in which they are connected or mounted.
Commercial Cardiovascular Equipment Limited Warranty 63 This Limited Warranty shall not apply to: 1. Software version upgrades. 2. Software defects that do not materially and negatively affect the normal performance of the product under normal conditions of use. 3.
64 Assembling and Maintaining TRM 800-Series Treadmills EXCLUSION OF CONSEQUENTIAL AND INCIDENTAL DAMAGES.
Assembling and Maintaining TRM 800-Series Treadmills Precor Incorporated 20031 142nd Avenue NE P.O.
