SAFETY GUIDELINES WARNING! An authorized Pride Provider or a qualified technician must perform the initial setup of this power chair and must perform all of the procedures in this manual. The symbols below are used throughout this owner’s manual and on the power chair to identify warnings and important information. It is very important for you to read them and understand them completely. WARNING! Indicates a potentially hazardous condition/situation.
CONTENTS I. INTRODUCTION ................................................................................................................................. 4 II. SAFETY .................................................................................................................................................. 5 III. YOUR POWER CHAIR ................................................................................................................... 17 IV. ASSEMBLY .....................................
I. INTRODUCTION SAFETY WELCOME to Pride Mobility Products Corporation (Pride). The power chair you have purchased combines stateof-the-art components with safety, comfort, and styling in mind. We are confident that these design features will provide you with the conveniences you expect during your daily activities. Once you understand how to safely operate and care for your power chair, it should give you years of trouble-free operation and service.
II. SAFETY PRODUCT SAFETY SYMBOLS The symbols below are used on the power chair to identify warnings, mandatory actions, and prohibited actions. It is very important for you to read and understand them completely. Read and follow the information in the owner’s manual. Do not allow unsupervised children to play near the power chair while the batteries are charging. Maximum seating weight. Keep your hands away from the tires when driving.
II. SAFETY Removal of grounding prong can create electrical hazard. If necessary, properly install an approved 3-pronged adapter to an electrical outlet having 2-pronged plug access. Wear safety goggles. Corrosive chemicals contained in battery. Do not remove the anti-tip wheels. EMI-RFI — This product has been tested and passed at an immunity level of 20 V/m. Explosive conditions exist! Use only AGM or Gel-Cell batteries to reduce the risk of leakage or explosive conditions.
II. SAFETY Keep tools and other metal objects away from battery terminals. Contact with tools can cause electrical shock. Battery Set Configuration: + = Positive (Red) Terminal Post - = Negative (Black) Terminal Post Connect Red wire to Red Positive (+) Terminal Post. Connect Black wire to Black Negative (-) Terminal Post. Do not use batteries with different amp-hour (Ah) capacities. Do not mix old and new batteries. Always replace both batteries at the same time. Pinch/Crush point.
II. SAFETY Unlocked and in freewheel mode. Locked and in drive mode. Do not place power chair in freewheel mode on a decline. Do not place power chair in freewheel mode on an incline. Contains Lead.
II. SAFETY GENERAL GUIDELINES MANDATORY! Do not operate your new power chair for the first time without completely reading and understanding this owner’s manual. Your power chair is a state-of-the-art life-enhancement device designed to increase mobility. Pride provides an extensive variety of products to best fit the individual needs of the power chair user.
II. SAFETY Weight Limitations Your power chair is rated for a maximum weight capacity. Please refer to the specifications table for this limit. Keep in mind that the maximum weight capacity includes the combined weight of the user and any accessories mounted to the power chair. MANDATORY! Stay within the specified weight capacity of your power chair. Exceeding the weight capacity voids your warranty.
II. SAFETY WARNING! If your power chair is equipped with a reclining seatback, do not attempt to negotiate inclines with the seat in a reclined position. Do not attempt to negotiate obstacles with the seat in a reclined position unless an attendant is present to help stabilize the chair. Failure to heed could result in the power chair tipping over.
II. SAFETY Public Streets and Roadways WARNING! You should not operate your power chair on public streets and roadways. Be aware that it may be difficult for traffic to see you when you are seated on your power chair. Obey all local pedestrian traffic rules. Wait until your path is clear of traffic, and then proceed with extreme caution.
II. SAFETY Figure 2. Correct Curb Approach Figure 3. Incorrect Curb Approach Stairs and Escalators Power chairs are not designed to travel up or down stairs or escalators. Always use an elevator. WARNING! Never use your power chair to negotiate steps or escalators. Doors Determine if the door opens toward or away from you. Drive your power chair gently and slowly forward to push the door open. Or drive your power chair gently and slowly backward to pull the door open.
II. SAFETY WARNING! Do not sit on your power chair while it is in a moving vehicle. WARNING! Always be sure your power chair and its batteries are properly secured when it is being transported. Batteries should be secured in an upright position and protective caps should be installed on the battery terminals. Batteries should not be transported with any flammable or combustible items.
II. SAFETY WARNING! Do not bend, lean, or reach for objects if you have to pick them up from the floor by reaching down between your knees or if you have to reach over the back of the seat. Movements such as these may change your center of gravity and the weight distribution of the power chair. This may cause your power chair to tip. WARNING! Keep your hands away from the tires when driving. Be aware that loose fitting clothing can become caught in drive tires.
II. SAFETY Alcohol/Smoking The power chair user must exercise care and common sense when operating his/her power chair. This includes awareness of safety issues while under the influence of alcohol or while smoking. WARNING! Do not operate your power chair while you are under the influence of alcohol, as this may impair your ability to operate your power chair in a safe manner.
III. YOUR POWER CHAIR THE TSS300 POWER CHAIR The TSS300 Power Chair has two main assemblies: the seat assembly and the power base assembly. See figure 5. Typically, the seat assembly includes the armrests, seatback, and seat base. The power base assembly includes two motor/brake assemblies, two drive wheels, two rear caster wheels, two front anti-tip wheels, two batteries, and wiring harnesses.
III. YOUR POWER CHAIR SEAT POST MAIN SHROUD MAIN CIRCUIT BREAKER CONTROLLER HARNESS REAR CASTER WHEEL ANTI-TIP WHEELS FRONT COVER Figure 6.
III. YOUR POWER CHAIR Electrical Components The electrical components are located either on or inside the power base. The main circuit breaker is located on the front of the power base. The power module is located under the front cover. See figure 7. Main Circuit Breaker: The main circuit breaker is a safety feature built into your power chair. When the batteries and the motors are heavily strained (e.g.
III. YOUR POWER CHAIR Manual Freewheel Levers Your power chair has a manual freewheel lever on each motor. Manual freewheel levers enable you to disengage the drive motors from the gearboxes and maneuver the chair manually. WARNING! Do not use the power chair while the drive motors are disengaged! Do not disengage the drive motors when the power chair is on an incline or decline, as the unit could roll on its own. Only engage the freewheel mode when on a level surface.
IV. ASSEMBLY INITIAL ASSEMBLY Your power chair may require some assembly either before initial use or after transportation. NOTE: Any nylon insert lock nut removed during the disassembly or adjustment of the power chair must be replaced with a new nylon insert lock nut. Nylon insert lock nuts should not be reused as it may cause damage to the nylon insert, resulting in a less secure fit.
V. COMFORT ADJUSTMENTS COMFORT ADJUSTMENTS After becoming familiar with your power chair’s operation, you may find the need to make some adjustments to increase your comfort, such as seat height, armrest angle, foot platform angle, and controller position. Refer to the following information before making comfort adjustments. WARNING! The center of gravity of your power chair was factory set to a position that meets the needs of the demographic majority of users.
V. COMFORT ADJUSTMENTS Manual Recline Seatback Adjustment If your power chair is equipped with a manual recline seatback, you can adjust the seatback angle with the seatback release lever. The lever is located on the right side of the seat base. See figure 13. To adjust the recline angle: 1. Pull up on the seatback release lever. 2. Lean forward or backward to the desired position. 3. Release the lever.
V. COMFORT ADJUSTMENTS Controller Position You can move the controller in toward or out away from the armrest, or change the position of the controller for either left-hand or right-hand use. WARNING! Do not place the controller harness so that it can be pinched in the seat frame or the power base frame. SETSCREW To extend the controller: 1. Flip up the armrest so it is perpendicular to the floor. 2. Loosen the setscrew on the controller bracket. See figure 14. 3.
V. COMFORT ADJUSTMENTS Swing-away Footrests Swing-away Footrests (SFRs) enable you to rotate the footrests to the side before you transfer onto or off of your power chair. See figure 16. To rotate the SFRs: 1. Push in the release lever. 2. Rotate the SFRs. To adjust the SFR length: 1. Remove the adjustment screws from the footrest extension. 2. Slide the footrest up or down to the desired length. 3. Reinstall the two adjustment screws. SFR RELEASE LEVER FOOTREST EXTENSION ADJUSTMENT SCREWS Figure 16.
V. COMFORT ADJUSTMENTS Positioning Belt Your power chair may be equipped with a positioning belt that can be adjusted for operator comfort. See figure 18. The positioning belt is designed to support the operator so that he/she does not slide down or forward in the seat. The positioning belt is not designed for use as a restraining device. To install the positioning belt: 1. Remove the rearmost screw that holds the seat hinge to the seat base on both the left and right seat hinges. 2.
VI. BATTERIES AND CHARGING BATTERIES AND CHARGING Your power chair uses two long-lasting, 12-volt, deep-cycle batteries. These batteries are sealed and maintenance free. Since they are sealed, there is no need to check the electrolyte (fluid) level. Deep-cycle batteries are designed to handle a longer and deeper discharge. Though they are similar in appearance to automotive batteries, they are not interchangeable.
VI. BATTERIES AND CHARGING To charge the batteries using the off-board charger: 1. Position the front of your power chair next to a standard electrical outlet. See figure 19. 2. Be certain the controller power is turned off and the freewheel levers are in the engaged position. See III. “Your Power Chair.” 3. Plug the off-board charger into the off-board charger/programming socket on the controller. See figure 19. 4. Plug the off-board charger into the electrical outlet.
VI. BATTERIES AND CHARGING Daily Use If you use your power chair on a daily basis, charge the batteries as soon as you are finished using your power chair. Your power chair will be ready each morning to give you a full day’s service. It is recommended that you charge the batteries 8 to 14 hours after daily use. Infrequent Use If you use your power chair infrequently (once a week or less), you should charge the batteries at least once per week for 12 to 14 hours.
VI. BATTERIES AND CHARGING How can I ensure maximum battery life? A fully charged deep-cycle battery will provide reliable performance and extended battery life. Keep your power chair’s batteries fully charged whenever possible. Batteries that are regularly and deeply discharged, infrequently charged, or stored without a full charge may be permanently damaged, causing unreliable power chair operation and limited battery life.
VII. CARE AND MAINTENANCE CARE AND MAINTENANCE Your TSS300 is a sophisticated power chair. Like any motorized vehicle, it requires routine maintenance checks. You can perform some of these checks, but others require assistance from an authorized service representative. Preventive maintenance is very important. If you follow the maintenance checks in this section as scheduled, you can help ensure that your power chair gives you years of trouble-free operation.
VII. CARE AND MAINTENANCE All wheel bearings are prelubricated and sealed. They require no subsequent lubrication. The body shroud has been sprayed with a clear sealant coating. You can apply a light coat of car wax to help it retain its high-gloss appearance. Check all electrical connections. Make sure they are tight and are not corroded. Batteries must sit flat within the battery boxes and battery well frame with the battery terminals facing inward toward each other.
VII. CARE AND MAINTENANCE Storage Your power chair should be stored in a dry place, free from temperature extremes. When storing, disconnect the batteries from the power chair. See VI. “Batteries and Charging.” WARNING! If you fail to store the unit properly, the frame can rust and the electronics can be damaged.
VII. CARE AND MAINTENANCE Follow these easy steps for a quick and safe repair for both pneumatic and solid tires: 1. Turn off the power to the controller. 2. Make sure that the power chair is in drive mode. See figure 8. 3. Raise and support the power base so that the wheel is at least 1 in. (2.5 cm) off of the ground. 4. Remove the drive wheel nut and washer from the axle. See figure 20. 5. Remove the drive wheel from the axle. Make sure that you keep the key. 6. Replace the entire assembly. 7.
VII. CARE AND MAINTENANCE CORRECT CONNECTION MAIN SHROUD SHIPPING GUARD REAR BATTERY INCORRECT CONNECTION FRONT BATTERY FRONT COVER Figure 21.
VII. CARE AND MAINTENANCE 3. 4. 5. 6. 7. Remove the seat. Remove the main shroud by lifting the rear of the shroud up and pulling the shroud back. See figure 21. Remove the shipping guard if applicable. See figure 21. Disconnect the battery cables from the battery terminals of each battery. See figure 21. Loosen the yellow thumbscrews and slide the battery tray back.
VIII.
VIII. WARRANTY SERVICE CHECKS AND WARRANTY SERVICE Warranty service must be performed by an authorized Pride Provider. Do not return faulty parts to Pride without prior written authorization. All transportation costs and shipping damage incurred while submitting parts for repair or replacement are the responsibility of the purchaser.
APPENDIX I - SPECIFICATIONS TSS300 SPECIFICATIONS 1 2 3 4 5 Suspension: Limited Drive Wheels: 9 in. (22.86 cm), solid Caster Wheels: 6 in. (15.24 cm), solid, rear-mounted Anti-tip Wheels: 3 in. (7.62 cm), solid, front-mounted Maximum Speed:1 Up to 4.0 mph (6.44 km/h) Range:1, 4 Up to 15 miles (24.14 km) Brakes: “Intelligent Braking” electronic regenerative, disc park brake Ground Clearance:2 See figure 22. Maximum Safe Slope: 6° (10.5%) Turning Radius:2 See figure 22.
APPENDIX I - SPECIFICATIONS Figure 22.
NOTES TSS300 41
NOTES 42 TSS300
Quality Control - TSS300 Inclusion of all Parts Joystick Serial Number Controller Serial Number Left Motor Serial Number Right Motor Serial Number Fit and Finish Performance Pride keeps a more detailed report on file at the factory.