Owners manual
18
51947/51947MX
Revised
7.31.08
92. Install the front fender relocation bracket (90-
3575 drvr and 90-3576 pass) to the bumper inner
support bracket. Secure to the bumper support
bracket using the supplied #10-24 X 3/4” hard-
ware from pack (90-6517). See ILLUSTRA-
TION 19.
NOTE: Make sure when you install the
fender relocation bracket that the top is behind
the outer fender lip. See ILLUSTRATION 17.
93. Drill a hole through the fender lip, inner fender
and the top tapered portion of the inner fender
relocation bracket using a 3/16” drill bit. See IL-
LUSTRATION 19.
NOTE: Be sure to drill the hole in the center
of the of the top tapered portion of the bracket
see ILLUSTRATION 19.
94. Place the OE mounting clip over the newly
drilled hole in the fender relocation bracket and
secure to the fender and inner fender using the
saved OE bolt from the inner fender support
bracket. See ILLUSTRATION 19.
95. Drill three holes through the inner fender and
fender relocation bracket using a #27– .142” drill
bit.
NOTE: Be sure the holes are centered and
evenly spaced on the relocation bracket. SEE
ILLUSTRATION 19.
96. Secure the inner fender to the front fender reloca-
tion bracket (90-3575 drvr and 90-3576 pass)
bracket using the supplied #8 X 3/4” hardware
from pack (90-6517). See ILLUSTRATION 19.
97. With the front wheels installed cycle the steering
from lock to lock to check to make sure the front
wheels have enough clearance in the wheel well.
If the wheel contacts the front or rear of the wheel
well additional trimming will be necessary.
NOTE: Remove OE rotor/drum retaining
clips from wheel studs before installing the
wheels.
98. Repeat on the remaining side of the vehicle.
99. On both sides of the vehicle, check the routing of
the brake lines and the ABS wire harnesses. There
must be no pinching, rubbing, or stretching of
either component. Use zip ties to secure these
items to the steering components. At full droop,
cycle the steering from lock to lock while
observing the reaction of these components.
Check the caliper banjo fitting to ensure the line
has the proper amount of slack. Reposition them
if needed.
100.Lower the vehicle to the ground. Torque the lug
nuts according to the wheel manufacturers recom-
mendations.
101.With the truck on the ground torque the lower A-
arm bolts according to the torque chart on page
23.
102.Center the steering wheel and lock it in place.
Set the toe by adjusting the tie rod ends properly.
IMPORTANT!: If the steering wheel is not
centered properly it will trigger the anti-lock
brake and traction control warning lights.
103.Recheck all hardware for proper installation and
torque at this time.
IMPORTANT! BE SURE TO BRING THE
VEHICLE IMMEDIATELY TO A REPUTABLE
ALIGNMENT SHOP.
Illustration 19
Inner Fender Bracket
Front Fender
Relocation
Bracket
90-3575 Drvr
and 90-3576
Pass
Bumper
Inner
Support
Bracket
Inner Fender
Front
Fender
Relocation
Bracket
#10-24 X
3/4” Bolt
#10-24
X 3/4”
Bolt
#8 X 3/4”
Bolts and
Washers
Drill Holes
Using ??”
Drill Bit
Front
Fender
Lip
OE
Clip
OE Bolt
Drill
Hole