Owners manual

51315
Created
12.1.05
4
INSTRUCTIONS:
1) Place floor jack under front axle and raise vehicle. Place jack stands under frame ahead of the
axles. Front tires should be approximately 2” off the ground.
2) Remove front shock absorbers from the vehicle.
3) Remove the nuts, cushions and bolts holding the stabilizer bar to the axle housing.
4) Place the floor jack under the front axle housing.
5) Mark the position of the front drive shaft spline to yoke alignment. Sometimes the drive shaft
will separate during disassembly.
6) Remove the u-bolt nuts, u-bolts and spring plates from the springs.
7) Lower the axle enough to enable removal of the springs. Be careful not to stretch, kink or pinch
the brake hose and lines.
8) Remove the shackle pins and the hanger pins from the springs.
9) Remove the front leaf springs.
INSTALL FRONT SPRINGS:
1) Center punch drill hole locations 2-1/4” on center of the frame mount bump top plates. Drill
two 11/32” holes in each bump stop plate and de-burr as shown in ILLUSTRATION 1. 90-2088 bump
block can be used as a template to lay out location of holes.
AXLE HOUSING
TORQUE
ROD
BRACKET
WARNING:
FAILURE TO USE THE BUMP
STOP LOWERING BLOCK KIT,
WILL VOID THE WARRANTY
AND DAMAGE YOUR LEAR
SPRING
FRAME
ILLUSTRATION 1
BUMP PLATE
DRILL
BUMPER
LEAF
NEWLY INSTALLED BUMP
BLOCK
BUMP
PLATE
ILLUSTRATION 2
FRAME
90-2088