LEGEND XL MOBILE CLEANING UNIT Operating Instructions (ENG) MODELS: LEGEND XL Read instructions before operating the machine.
MACHINE DATA LOG/OVERVIEW MODEL _______________________________________ DATE OF PURCHASE __________________________ SERIAL NUMBER ______________________________ SALES REPRESENTATIVE # _____________________ YOUR DEALER Name: ________________________________________________________________________________________ Address: ______________________________________________________________________________________ Phone Number: _________________________________________________________________ Welcome…and congratul
TABLE OF CONTENTS Machine Data Log/Overview. .........................1 Table of Contents ...........................................2 Receiving Your Unit .......................................4 HOW TO USE THIS MANUAL How to use this Manual..................................1-1 SAFETY Safety Instructions .........................................2-1 Hazard Intensity Level ...................................2-3 OPERATION & SYSTEMS Technical Specifications................................
TABLE OF CONTENTS PARTS LIST Frame.................................................5-1 Side Panel ..........................................5-3 Control Panel......................................5-5 Engine ................................................5-7 Water Pump & Chemical Pump.........5-11 Heat Exchanger .................................5-15 Pressure Regulator & Temperature Bypass .........................5-17 Water Box ..........................................5-19 Waste Tank .......................
RECEIVING YOUR UNIT ACCEPTANCE OF SHIPMENT EQUIPMENT LIST: Every part of your cleaning unit was carefully checked, tested, and inspected before it left our manufacturing plant. Upon receiving the unit, make the following acceptance check: 1. Console. 2. Waste Tank 3. Hose Clamps For Vacuum Hoses. 4. 100 Ft. Of 2” Vacuum Hose. 5. 1 Vacuum Hose Connection. 6. 100 Ft. Of 1/4" High Pressure Hose With Quick Connects. 7. 50 Ft. Water Supply Hose With Quick Connect. 8. Installation Bolting Kit.
HOW TO USE THIS MANUAL This manual contains the following sections: - The SAFETY section contains important information regarding hazard or unsafe practices of the machine. Levels of hazards is identified that could result in product or personal injury, or severe injury resulting in death. HOW TO USE THIS MANUAL SAFETY SYSTEMS OPERATIONS MAINTENANCE & SERVICE PARTS LIST The OPERATIONS section is to familiarize the operator with the operation and function of the machine.
IMPORTANT SAFETY INSTRUCTIONS When using this machine, basic precautions must always be followed, including the following: READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE. These symbols mean WARNING or CAUTION. Failure to follow warnings and cautions could result in fatality, personal injury to yourself and/or others, or property damage. Follow these instructions carefully! Read the operator's manual before installing or starting this unit.
DO NOT leave the vehicle engine running while operating this unit. Dangerous Acid, Explosive Gases! Batteries contain sulfuric acid. To prevent acid burns, avoid contact with skin, eyes and clothing. Batteries produce explosive hydrogen gas while being charged. To prevent a fire or explosion, charge batteries only in well ventilated areas. Keep sparks, open flames, and other sources of ignition away from the battery at all times. Keep batteries out of the reach of children.
HAZARD LEVEL INTENSITY The following WARNING LABELS are found on your cleaning unit. These labels point out important Warnings and Cautions which should be followed at all times. Failure to follow warnings and cautions could result in fatality, personal injury to yourself and/or others, or property damage. Follow these instructions carefully! DO NOT remove these labels. NOTE: If at any time the labels become illegible, promptly replace them.
TECHNICAL SPECIFICATIONS ITEM Engine speed DIMENSION/CAPACITY 2850 rpm 1400 rpm (idle speed) 1625 rpm 2850 rpm 3.5 GPM (maximum) 1000 PSI (maximum) 13” Hg 60 gallons 560 lbs. (650 lbs. If mounted on water tank) 770 lbs (If waste tank is empty) (1285 lbs. If waste tank is full) (1800 lbs.
OPERATION INSTALLATION REQUIREMENTS FUEL REQUIREMENTS Prior to starting the installation, first read the ENTIRE "Installation” section of this manual. Since the cleaning unit (with empty waste tank and accessories) weighs approximately 770 lbs. (860 lbs. if mounted on water tank), consider the following recommendations before installing this unit. Use unleaded gasoline ONLY. DO NOT use any gasoline additives. We recommend the use of clean, fresh, unleaded gasoline intended for automotive use.
OPERATION CHEMICAL REQUIREMENTS The unit, due to its chemical injection pump design, can be used with a variety of water-diluted chemical compounds (either acidic or alkaline), depending on the job to be done. However, to obtain optimum results with this unit, we recommend using the Prochem line of chemicals. For information on using the cleaning compounds, refer to the chemical manual. WATER REQUIREMENTS Hard water deposits will adversely affect the plumbing and heat exchange systems on this unit.
OPERATION 1 2 3 4 20 5 19 6 7 18 8 9 17 10 11 16 12 13 14 15 3-4 980157 12/04/03
OPERATION 1. VACUUM GAUGE 9. This gauge indicates in inches of mercury how much vacuum the system is producing at any given time. 2. WASTE PUMPOUT AND AUXILIARY WATER PUMP SWITCH SOLUTION PRESSURE GAUGE SOLUTION TEMP GAUGE The vacuum inlet serve as connecting point for vacuum hoses. CHOKE 13. WATER INLET The choke cable is for restricting air to the carburetor, this enriches the fuel mixture. The primary purpose is for starting in cold temperatures.
OPERATION 16. PRESSURE CONTROL REGULATOR 18. FLOW METER The pressure regulator sets the pressure of the solution system. This spring loaded valve can be adjusted up or down setting the pressure of the unit by turning the valve clockwise. The pressure is increased or reduced by turning the valve counter clockwise. (This valve must be maintained in accordance with this manuals maintenance table.) 17. SOLUTION OUTLET The solution outlet is the connecting point for the high pressure cleaning hoses.
OPERATION PRESSURE REGULATOR NITROGEN ACCUMULATOR SOLUTION OUTLET OUTLET Y-STRAINER OUTLET CHECK VALVE VACUUM EXHAUST RADIATOR-TYPE HEAT EXCHANGER TEMPERATURE CONTROL VALVE WATER INLET VACUUM INLET KOHLER COMMAND ENGINE VACUUM EXHAUST WATER BOX WATER PUMP 145° TEMPERATURE RELIEF VALVE VERY HOT WATER FLOW HOT WATER FLOW WARM WATER FLOW COLD WATER FLOW BYPASS FLOW ENGINE EXHAUST FLOW WASTE TANK VACUUM EXHAUST FLOW VACUUM FLOW 980157 12/04/03 3-7
OPERATION cleaning process is channeled through a heat exchanger box into the first heater core from the front of the unit. This bypass water may circulate several times through the bypass heat exchanger allowing the water to be pre-warmed. Always wear hearing protection and proper personal protection equipment when operating unit. The next stage of plumbing and heat exchange takes place in the 2nd and 3rd heater core located in the heater box.
OPERATION CHEMICAL INJECTION SYSTEM The chemical injection system is unique in that it utilizes the pressure spikes generated by the highpressure water pump to move chemical into the main pressure stream. The high pressure spikes move the diaphragm in the chemical pulse pump forcing small amounts of liquid chemical to be moved in a single direction of flow with the aid of two check valves.
OPERATION The vacuum pump compresses and heats the incoming air. The hot discharged air is forced down stream into a silencer for noise abatement. After exiting the silencer, this hot air is mixed with the hot air and gases from the engine. This mixture of hot air and gases are then forced through 3 radiators serving as heat collectors. Heat from the engine and vacuum pump is then transferred into the plumbing system raising the water temperature for better cleaning.
OPERATION PRE-RUN INSPECTION HIGH PRESSURE HOSE NOTE: Operation of this unit is simple. However, only trained personnel should proceed. Before starting the unit, connect the pressure hose to the outlet connection at the front of the unit. Connect the cleaning tool to the pressure hose . DANGER Operate this unit and equipment only in a wellventilated area. Exhaust fumes contain carbon monoxide which is an odorless and deadly poison that can cause severe injury or fatality.
OPERATION PRIMING THE CHEMICAL PUMP 1. Connect water hose to water inlet connection and turn on water supply. 2. Connect cleaning and vacuum hoses to the desired cleaning tool and console. 3. Insert chemical inlet and prime tubing into chemical container. 4. Pull out engine choke and turn ignition key to start. 5. Push in engine choke after engine has started. 6. Set throttle to idle speed. 7. Fill chemical container and inspect chemical filter.
OPERATION UPHOLSTERY CLEANING FREEZING PROTECTION Upholstery tool, part #78513 1. Set temperature as desired and slow down the engine speed to minimize excess heat. 2. Use one (1) “80015” spray tip in tool. SHUTDOWN AND DAILY MAINTENANCE 1. Close chemical metering valve. 2. Allow the unit to run for 2 minutes with the vacuum hose disconnected to remove moisture. Spray WD40 (or equivalent) into the vacuum lubrication cup. This will prevent corrosion due to moisture. 3.
OPERATION WINTERIZING YOUR UNIT 1. Shut off the water supply. Disconnect the water inlet hose from the front of your console. 2. Connect all high pressure hoses and tools that may have water in them. 3. Start the unit and turn water pump on. Open the tool valve until water pressure drops and water stops flowing. 4. Fill the water box with approximately two gallons of 100% glycol base anti-freeze. 5. Start the unit. Turn the solution pump switch ON. 6.
OPERATION 7. REMOVING ANTI-FREEZE FROM THE UNIT 1. Connect one end of the winterizing loop hose to the solution outlet connection. Place the other end of the loop hose, without the attachment, into an approved container. 2. Start the unit. Allow the anti-freeze to flow into the container until flow stops. 3. Fill the water box with fresh water and repeat step #2. 4. Connect the water inlet hose to the water inlet connection on the console. Turn the water supply on. 5.
MAINTENANCE SERVICE SCHEDULE 4-1 Engine Daily Vacuum Pump Daily Check engine oil level.
MAINTENANCE SERVICE SCHEDULE Vacuum pump Vacuum Exhaust Heat Exchanger Water Pump Pulley Set Screws & Hub Cap Screws, Water Pump Clutch Shaft Bolts Drive Pulley Drive Pulley Drive Belts Drive Belts Chemical Pump & Check Valves Vacuum Lubrication Lines Engine Heater Core Engine Check Valve (Solution Outlet) Vacuum Pump Waste Tank Shut-off Float Switch Engine Vacuum pump Nitrogen Accumulator Waste Tank Filters/Strainers Engine Engine 250 hrs 500 hrs 500 hrs Lubricate bearing on pulley end with grease Inspec
MAINTENANCE HEAT EXCHANGER SYSTEM MAINTENANCE KEY CHECKPOINTS Note: Initiation of a planned preventative maintenance program will assure that your unit has optimum performance, a long operating life, and a minimal amount of "down" time. EXTERNAL FUEL PUMP MAINTENANCE The power plant for the unit receives fuel from the main gas tank of your van/truck. An external fuel pump that provides this fuel is located on the underside of the van/truck.
MAINTENANCE 3. Check the spark plugs every 200 hours. Clean if necessary. Replace the spark plugs every 1000 hours. NOTE: Never sandblast spark plugs. Spark plugs should be cleaned by scraping or wire brushing. 4. Replace the air cleaner element every year. 5. Replace the in-line gas filter every 500 hrs.. DO NOT service this unit while it is running. The high-speed mechanical parts as well as high temperature components may result in severe injury, severed limbs, or fatality.
MAINTENANCE VACUUM PUMP Refer to the Vacuum Pump Operation and Service Manual (P/N 67-945307) for specific instructions. Lubrication: We recommend that you use AEON PD Synthetic Blower Lubricant in the gear end of the vacuum pump for all operating temperatures. AEON PD is formulated especially for positive displacement blower service to provide maximum blower protection at any temperature. One filling of AEON PD will last a many times longer than a premium mineral oil.
MAINTENANCE WATER PUMP VACUUM RELIEF VALVE Refer to the Water Pump Operation and Service Manual for specific instructions (P/N 67-945621). While the unit is running at full RPM, block the air flow at the vacuum inlet connection and read the vacuum gauge. If adjustment is required, shut the unit down and adjust the vacuum relief valve locking nut tension. Start your unit and read the vacuum gauge. Repeat this process until the relief valve opens at 13" Hg. 1.
MAINTENANCE WATER PUMP DRIVE BELT Y-STRAINER (OUTLET) To tighten the water pump belt: 1. Loosen the bolts which hold the water pump mount to base. Inspect the Y-strainer after the first week of running the unit by unscrewing the screen and remove any accumulated debris. Inspect the strainer again at 2 and 4 weeks. 2. Adjust the position of the belt tension adjusting bolt until the proper belt tension is achieved. (1/2" deflection in the center of the belt, halfway between the pulleys).
MAINTENANCE NITROGEN ACCUMULATOR The nitrogen accumulator is pressurized to 250 PSI and must be replaced periodically. The accumulator cannot be repaired or recharged. We recommend replacement every 1000 hours (or yearly) of use. PRESSURE REGULATOR Lubricate the o-rings and bullet every 50 hours. Use o-ring lubricant Part #05-008035.
MAINTENANCE SERVICE GENERAL ADJUSTMENTS Tight wrap On spring USE EXTREME CAUTION while servicing while machine is running. The high-speed mechanical parts as well as high temperature components may result in severe injury, severed limbs, or fatality. ENGINE SPEED Use 5/16 Allen Wrench to remove This unit uses a factory installed Kohler engine governor. The engine speed is adjusted using the “T” handle throttle control. Pushed in the engine is at idle speed (1400 rpm).
MAINTENANCE PACKING NUT ADJUSTMENT FOR CHEMICAL METERING BYPASS AND CHEMICAL SELECTOR VALVES We recommend that you lubricate the pressure regulator o-ring every 50 hours, or whenever required. If you do not, the stem may become seized due to inadequate lubrication. If this occurs: Examine the packing nut on the metering and selector valves for proper tension every 200 hours. When turning the knob, there should be a small amount of resistance. If not, slightly tighten the packing nut. DO NOT over tighten.
MAINTENANCE PROBLEM Loss of water pump pressure. With the cleaning tool open, the water pressure gauge reads below the normal operating pressure. CAUSE SOLUTION Turn the water supply on or up. Check for Water supply is turned off or the float kinks in the water supply hose. Examine the valve is stuck or improperly adjusted. float valve and adjust or replace. Examine the water inlet filter inside the water box. Remove accumulated debris and Water pump inlet supply line is plugged replace if required.
MAINTENANCE PROBLEM CAUSE SOLUTION Vacuum gauge is giving an improper reading. Loss of vacuum While cleaning, the vacuum is not up to specification. Engine RPM is normal. Vacuum hose(s) is damaged, causing a suction leak. Waste tank gaskets not sealing properly, not positioned properly Plugged vacuum hose or vacuum plumbing between vacuum inlet and strainer basket. Waste tank filter or strainer basket is plugged. Loose vacuum pump drive belts.
MAINTENANCE PROBLEM CAUSE SOLUTION External leak in chemical piping Chemical flow meter indicates flow with the tool valve closed Outlet check valve is full of debris or damaged, not allowing it to close properly Chemical pump diaphragm is ruptured Internal leak in chemical valve causing continual flow through prime tube returning to container. Solution pump circuit breaker has been tripped Defective electrical connection in the console wiring or defective switch.
MAINTENANCE PROBLEM Starter turns over engine, but will not start CAUSE SOLUTION Engine is malfunctioning Engine is out of gasoline Waste tank is full Main or engine circuit breaker on the control panel has been tripped. Engine stops running While doing normal cleaning, the engine stops running Engine coolant temperture has exceeded 240°F, triggering the high temperature switch to shut the unit down. Defective fuel pump. Defective float switch inside the waste tank.
FRAME 19 17 1 16 18 22 2 21 20 8 3 4 11 4 3 8 14 5 6 7 8 3 13 9 8 3 4 12 10 3 8 5-1 980157 02/05/04 4 15
FRAME REF PART NO. QTY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 01-000259 790724 87162 70270 61458 03-000149 64-950383 02-000066 790487 790726 87151 56-501857 00-000078 790675 70481 02-000268 61395 70802 61461 500836 00-000272 58-700023 14 1 13 12 1 3 1 13 1 1 4 1 1 1 4 14 7 7 1 1 7 7 SERIAL NO.
SIDE PANEL 1 2 11 3 4 10 5 9 4 12 8 13 6 7 5-3 980157 12/04/03
SIDE PANEL REF PART NO. QTY 1 2 3 4 5 6 7 8 9 10 11 12 13 790702 12-800099 57047 02-000066 12-800269 11-800354 13-806008 00-000078 66-945236 19-800075 790599 87162 70270 1 1 1 2 1 1 1 1 1 1 1 2 2 SERIAL NO.
CONTROL PANEL-UPPER 2 1 3 2 5 7 34 6 31 9 10 7 13 4 11 12 32 35 26 8 27 14 24 16 29 25 17 23 22 28 30 21 18 20 33 5-5 19 980157 05/05/04
CONTROL PANEL-UPPER REF PART NO. QTY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 15-808106 12-800065 56032 140675 15-808022 11-800014 12-800093 73811 70162 87165 12-800101 12-800035 61457 54092 02-000066 87162 70270 36229 33-900163 32-900174 32-902206 32-900205 36225 36227 500835 500834 18-808513 49-802518 49-802505 790742 500837 35-900188 33-900161 57049 140702 1 2 1 1 1 1 3 2 4 4 1 1 1 1 4 4 4 1 2 1 1 1 1 1 1 1 1 1 1 2 1 1 1 4 1 SERIAL NO.
ENGINE 24 20 23 6 33 19 26 5 34 25 4 1 3 20 2 21 27 22 12 7 9 29 30 31 8 28 11 32 10 16 3 5-7 14 34 35 17 19 13 15 18 980157 12/04/03
ENGINE REF PART NO. QTY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 42-902299 790677 54-500412 790719 790720 00-000078 70549 87098 42-902289 42-902296 03-000065 09-805447 790606 12-800062 10-805291 42-902277 44-802212 44-802182 00-000340 790626 87083 57031 57054 87098 790710 42-902293 42-902297 40-902152 70270 87162 02-000066 35-901002 57119 87171 00-000072 70119 1 1 1 1 1 3 4 4 1 1 4 1 1 1 1 1 1 1 3 3 2 2 4 4 1 1 1 1 1 1 1 1 4 8 4 1 SERIAL NO.
VACUUM PUMP 19 9 18 1 14 17 15 16 2 13 3 4 5 6 7 8 12 9 SUPPLIED WITH PUMP 11 10 5-9 980157 12/04/03
VACUUM PUMP REF PART NO. QTY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 03-000112 09-805478 54-501593 44-802314 44-802212 44-802196 00-000340 57119 87171 02-000057 70820 790874 41-905021 57114 04-000091 52-501573 56-501615 43-807074 12-800059 2 1 1 2 1 1 3 4 5 1 2 1 1 2 1 1 1 1 2 SERIAL NO. FROM DESCRIPTION NOTES: CLAMP, HOSE #8 HOSE, VAC 2.88 X 2.
WATER PUMP & CHEMICAL PUMP 1 26 3 25 24 4 13 9 5 TO WATER BOX TO FLOWMETER 16 22 19 11 36 10 39 18 37 38 38 13 40 14 38 28 32 31 30 29 34 33 33 35 6 7 12 17 32 34 5-11 2 SUPPLED WITH CLUTCH 21 980157 12/04/03 20 23
WATER PUMP & CHEMICAL PUMP REF PART NO.
WATER PUMP 1 4 3 2 7 5 6 16 15 13 12 7 14 18 11 18 10 8 9 17 5-13 980157 12/04/03
WATER PUMP SERIAL NO. FROM REF PART NO.
HEAT EXCHANGER 13 29 4 3 5 31 2 1 7 11 28 SST CORE 14 19 12 8 12 2 26 6 14 19 15 25 22 COPPER CORE 20 14 30 19 24 23 18 17 16 15 5-15 10 SST CORE 26 27 9 14 11 980157 02/28/04 15 4 5
HEAT EXCHANGER REF PART NO. QTY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 790714 02-000143 790721 70270 87162 02-000066 790707 43-807080 11-800118 34-903019 790388 790668 790708 12-800282 11-800276 12-800345 36238 11-800224 790038 790801 OPEN 790619 790423 790050 57031 87083 00-000340 790671 03-000086 12-800161 87090 3 9 3 26 24 18 1 1 1 1 2 1 1 2 3 1 6 6 3 1 1 6 3 3 6 3 1 1 1 6 SERIAL NO.
PRESSURE REGULATOR & TEMPERATURE BYPASS 19 12 1 16 15 20 17 2 18 9 3 13 3 4 12 6 11 10 5 7 8 9 5-17 980157 12/04/03
PRESSURE REGULATOR & TEMPERATURE BYPASS REF PART NO. QTY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 790106 790713 11-800128 15-808081 790722 11-800429 14-806549 15-808094 12-800040 12-800225 15-808131 12-800065 12-800347 12-800141 87151 70481 12-800261 22015 15-808106 87012 1 1 2 1 1 1 1 1 2 1 1 2 1 1 2 2 1 1 1 1 SERIAL NO.
WATER BOX 1 2 3 24 22 23 19 21 4 13 20 5 19 18 6 17 7 16 8 15 14 10 3 9 12 11 5-19 980157 12/04/03
WATER BOX REF PART NO. QTY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 00-000335 87162 02-000066 50-501763 58-500781 19-807014 12-800065 15-808075 790696 57047 12-800278 11-800299 54-501715 11-800300 14-806540 11-800345 70270 03-000246 12-800269 11-800041 03-000113 11-800361 15-808110 11-800432 4 4 4 1 1 1 1 1 1 4 1 1 1 2 2 1 2 2 2 1 2 1 1 1 SERIAL NO.
WASTE TANK 1 2 13 4 3 5 6 7 14 8 13 9 8 12 10 12 11 5-21 980157 12/04/03
WASTE TANK REF PART NO. QTY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 790652 56-501793 790620 14-806518 790733 12-800031 00-000072 87171 62986 57119 61-950621 11-800402 46-802510 67006 1 1 1 1 1 2 9 18 6 9 1 3 2 8 SERIAL NO.
HOSE ACCESSORIES 1 2 3 2 7 4 5 10 6 11 12 9 8 17 14 13 18 19 15 21 20 16 5-23 980157 12/04/03
HOSE ACCESSORIES REF PART NO. QTY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 12-800078 08-805147 10-805060 56015 22015 56012 10-805108 10-805077 08-805155 15-808012 43-810014 43-810019 11-800354 10-805157 13-806009 10-805295 22015 10-805077 08-805155 56012 10-805122 1 2 1 1 1 1 1 1 2 1 2 2 1 1 1 1 1 1 2 1 1 SERIAL NO.
BATTERY-FLOOR MOUNT 1 2 7 3 4 5 6 9 8 2 2 10 5-25 980157 12/04/03
BATTERY-FLOOR MOUNT REF PART NO. QTY 1 2 3 4 5 6 7 8 9 10 00-000167 87162 02-000066 31-900179 36-900056 47-700007 56-500188 56-502049 00-000132 57006 2 2 10 1 1 1 1 1 4 4 SERIAL NO.
AUTOMATIC PUMPOUT-OPTIONAL 17 11 16 6 10 7 10 1 4 5 5 3 7 2 5 13 6 5 14 4 3 8 5-27 9,12,15 980157 12/04/03
AUTOMATIC PUMPOUT-OPTIONAL REF 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 PART NO. 70105 00-000132 57006 87162 02-000066 03-000176 09-805591 10-805484 12-800052 12-800367 12-800444 43-807008 50-502055 52-000123 52-501993 61-951306 61-951319 QTY 4 2 4 4 4 4 1 1 1 1 1 1 1 1 1 1 1 SERIAL NO.
AUTOMATIC PUMPOUT-OPTIONAL 26 36 23 15 1 24 16 37 19 11 22 22 11 17 27 2 3 29 30 32 25 20 9 34 31 33 18 14 5 13 28 8 4 7 35 21 6 13 12 10 10 21 8 38 21 5 5-29 35 21 980157 12/04/03
AUTOMATIC PUMPOUT-OPTIONAL REF PART NO.
WAND-TITANIUM SIX JET-OPTIONAL 9 11 22 3 3 9 23 18 18 24 20 14 21 6 5 2 26 17 4 8 10 15 16 13 12 32 1 19 25 7 30 29 33 27 35 31 28 34 5-31 980157 12/04/03
WAND-TITANIUM SIX JET-OPTIONAL REF PART NO. QTY.
WAND-QUAD JET-OPTIONAL 27 28 29 30 31 32 33 34 14 9, 10 16 17 8 7 18 12 11 4 6 5 2 13 15 3 14 1 21, 22 25 26 19, 20 23, 23A, 23B 19, 24 5-33 980157 12/04/03
WAND-QUAD JET-OPTIONAL SERIAL NO. FROM REF PART NO. QTY.
WAND- TRI JET- OPTIONAL 25 26 27 29 30 28 31 16 14 17 9, 10 32 8 7 18 12 6 5 4 11 13 15 3 2 1 24 23 20, 21, 22 5-35 980157 12/04/03 19, 19A, 19B
WAND- TRI JET-OPTIONAL REF PART NO.
STAIR TOOL-OPTIONAL 16 17 18 20 19 21 22 2 3 23 4 6 1, 1A 5, 5A 7 8 9, 10 11 12 14 13 15, 15A 5-37 980157 12/04/03
STAIR TOOL-OPTIONAL REF PART NO. QTY. 1A 1B 2 3 4 5A 5B 6 7 8 9 10 11 12 13 14 15A 15B 16 17 18 19 20 21 22 23 - 78519 78521 56-501715 56-501907 52-501576 52-501577 04-000053 10-805330 10-805397 17-803002 00-000282 12-800060 00-000317 57090 61-950496 56015 56012 52-501619 09-805359 09-805504 16-808229 43-810063 16-808228 16-808189 43-810064 43-810062 16-808190 52-501590 48-941163 1 1 1 1 2 1 1 1 2 1 3 3 1 1 1 1 1 1 1 1 1 1 1 1 1 - 66-808169 SERIAL NO.
UPHOLSTERY TOOL-OPTIONAL 20 21 22 23 24 25 27 28 26 29 30 37 31 8 34 36 33 32 7 6 35 4 11 3 5 1 9 10 12 14 16 2 13 18 15 19 17 3 5-39 980157 12/04/03
UPHOLSTERY TOOL-OPTIONAL SERIAL NO. FROM REF PART NO.
SHELF ASSEMBLY-OPTIONAL 16 4 3 17 2 1 4 3 2 3 4 15 3 2 6 2 5 4 7 10 8 2 5 3 4 2 9 12 2 11 10 14 4 13 10 2 5 OVERALL DIMESNION: 41-1/2" TALL 50-1/8" WIDE 57" WIDE (WITH TOOL HOLDERS) 7-7/8" DEEP 10 2 12 DIMESIONAL DATA 50 1/8 7 5 1 5-41 980157 12/04/03 11
SHELF ASSEMBLY-OPTIONAL SERIAL NO. FROM REF PART NO. QTY DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 65-950392 56-501921 02-000066 87162 70721 70270 50-501840 56-502067 56-501942 50-501753 01-000105 56-501922 50-501749 56-501920 46-802506 50-501755 50-501754 48-941152 1 1 20 20 16 4 1 1 1 1 4 2 2 1 1 1 1 1 VAN STORAGE UNIT SHELF, LWR FLATWASHER, 1/4 WASHER, 1/4 SPLIT LOCK SHOULDER BOLT, 182 OD X 2.
WATER TANK, DUAL WITH DEMAND PUMP-OPTIONAL 1 1 4 3 2 2 3 4 13 5 12 13 6 7 9 9 8 11 6 7 7 10 7 8 TO DEMAND PUMP 8 OVERALL DIMNSION: 32-1/2" TALL 62-5/8" WIDE 15-1/2" DEEP 14 5-43 980157 12/04/03
WATER TANK, DUAL WITH DEMAND PUMP-OPTIONAL REF 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 - PART NO. 66-945260 66-945265 50-501774 87171 87163 00-000072 11-800432 11-800041 12-800278 03-000113 09-805456 11-800085 56-502000 58-500661 11-800168 50-500511 57119 41458 QTY 4 16 16 16 4 2 4 4 1 1 2 2 2 1 9 1 SERIAL NO.
WATER TANK-DEMAND PUMP-OPTIONAL 3 2 4 1 11 6 5 4 10 4 9 13 12 13 4 4 8 7 5-45 8 980157 12/04/03
WATER TANK - DEMAND PUMP-OPTIONAL REF PART NO. QTY 1 2 3 4 5 6 7 8 9 10 11 12 13 70305 87083 02-000143 03-000113 09-805278 09-805357 09-805446 12-800345 13-806009 14-806553 41-905049 20381-022 11-800275 4 4 4 6 1 1 1 1 1 1 1 1 1 SERIAL NO. FROM DESCRIPTION NOTES: SCR, 5/16-18 X 3/4 HHCS GR5 PL TDL WASHER, 5/16 SPLIT LOCK PLTD WASHER, 5/16 FLAT CLAMP, HOSE #12 SST HOSE, WATER 3/4 X 3” HOSE, WATER .75 X 5.
AUXILIARY WATER TANK-OPTIONAL 27 26 24 25 1 3 4 5 6 23 7 8 2 9 20 16 19 10 18 20 19 11 21 18 DEMAND PUMP SUBASM 12 13 16 17 16 15 14 5-47 980157 12/04/03
AUXILIARY WATER TANK-OPTIONAL REF PART NO. QTY. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 11-800432 11-800283 11-800041 12-800269 03-000113 09-805288 13-806008 56-502505 58-500899 02-000143 87083 70305 50-502092 12-800052 43-807008 12-800095 09-805100 15-808072 11-800401 11-800525 03-000113 11-800357 50-502092 15-808110 54-501715 57006 1 1 1 1 2 1 1 1 1 1 16 16 1 1 1 3 1 2 2 2 1 1 1 1 1 1 SERIAL NO.
HOSE REEL-OPTIONAL OVERALL MOUNTING DETAIL 1 47" TALL 44-1/2" DEEP Vehicle Floor 21 23 22 24 25 17 13 14 15 5 6 16 8 13 14 2 7 12 15 16 15 2 3 9 5 3 13 6 10 11 14 12 10 7 9 4 5-49 980157 12/04/03 8
HOSE REEL-OPTIONAL REF PART NO. QTY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 56-501962 03-000124 52-501685 56-501960 56-502207 61-950854 02-000066 87162 70270 57031 56-501968 45-802138 02-000143 87083 70302 44-802122 56-501961 00-000072 50-500511 87171 57119 55-501789 50-501812 04-000302 04-000303 1 2 2 1 1 1 2 2 2 2 1 2 4 4 4 4 1 10 1 10 10 1 1 1 1 SERIAL NO.
980157 04/06/04 HEAT EXCHANGER 790416 ( 11-1/2") 790725 (19") 03-000242 (2) 790418 (20") 790418 (20") 10-805291 (10") 10-805355 (8") 10-805427 (21-3/4") 10-805271 (68-1/2") SUPPLEID WITH ENGINE 09-805341 (36") 09-805447 (9") 51372 TO WASTE TANK 09-805567 (45") 10-805205 (15") VACUUM BLOWER 10-805275 (19") 03-000242 (2) 09-805234 (36") WATER/CHEMICAL PUMP 09-808380 (60") 10-805458 (40") 09-805040 (30") 09-805344 (3") SILENCER MUFFLER CHEMICAL BOTTLE 09-805279 (21") 03-000065 03-00
NOTES 5-53 980157 12/04/03
WIRING DIAGRAM HOUR METER #54092 + - ENGINE TEMPERATURE GAUGE #36229 G S I TEMPERATURE SENDER #34-903019 LOCATED ON HEATER CORE MANIFOLD STARTER USE: 70262 87090 87098 SHUTDOWN RELAY #35-900188 86 87a 87 85 30 NEG POS BATTERY #36-900056 PUMPOUT SWITCH #32-900206 N.C. WHT BACK OF ENGINE CONNECTOR #25-155-06 PART #42-902318 COM N.O. N.C.
New Truck Mount Machine Warranty Limited Warranty PROCHEM warrants new machines against defects in material and workmanship under normal use and service to the original purchaser. Any statutory implied warranties, including any warranty of merchantability or fitness for a particular purpose, are expressly limited to the duration of this written warranty.
