Operating instructions

TABLE OF CONTENTS
980157 12/04/03
2
Machine Data Log/Overview. .........................1
Table of Contents...........................................2
Receiving Your Unit.......................................4
HOW TO USE THIS MANUAL
How to use this Manual..................................1-1
SAFETY
Safety Instructions .........................................2-1
Hazard Intensity Level ...................................2-3
OPERATION & SYSTEMS
Technical Specifications................................3-1
Installation Requirements ..............................3-2
Fuel Requirements.........................................3-2
Engine Oil Requirements...............................3-2
Chemical Requirements ................................3-3
Components................................................. 3-4
Water Pumping And Heat
Transfer System ..........................................3-8
Chemical Injection System ..........................3-9
Vacuum System...........................................3-10
Pre-run Inspections......................................3-11
Water Supply Connections..........................3-11
High Pressure Hose.....................................3-11
Vacuum Hose..............................................3-11
Filters............................................................3-11
Priming the Chemical Pump........................3-12
Waste Pump (Optional)................................3-12
Cleaning .......................................................3-12
Upholstery Cleaning.....................................3-13
Shutdown and Daily Maintenance...............3-13
De-flooding Operations................................3-13
Freezing Protection......................................3-13
Winterizing Your Unit ...................................3-14
Removing Anti-freeze from Unit...................3-15
MAINTENANCE & SERVICE
Maintenance
Maintenance Schedule............................4-1
Key Maintenance Checkpoints ...............4-3
Engine......................................................4-4
Vacuum Pump.........................................4-5
Water Pump.............................................4-6
Vacuum Inlet Filter...................................4-6
Vacuum Relief Valve...............................4-6
Vacuum Drive Belts.................................4-6
Water Pump Drive Belt............................4-7
Float Valve (Water Box)..........................4-7
Waste Tank Strainer Basket ...................4-7
Waste Tank Float Valve..........................4-7
Y-Strainer (Outlet) ...................................4-7
Check Valve (Outlet)...............................4-7
Chemical Pump.......................................4-7
Chemical And Heat
Bypass Valves .........................................4-7
Nitrogen Accumulator..............................4-8
Pressure Regulator..................................4-8
Vacuum Hoses ........................................4-8
High Pressure Hoses ..............................4-8
Optional Waste Pump-out.......................4-8
Service Adjustments
Engine Speed ..........................................4-9
Check Valve (Solution Outlet).................4-9
Water Box ................................................4-9
Chemical Pump.......................................4-9
Drive Belts for Water Pump
and Vacuum Pump..................................4-9
Packing Nut Adjustment
(Chemical Metering & Selector Valves)..4-10
Pressure Regulator..................................4-10
Troubleshooting............................................4-11