Operating instructions

MAINTENANCE
980076 08/26/03
4-1
SERVICE SCHEDULE
Engine Daily
Check engine oil level. *** Fill to proper level
Vacuum Pump Daily Spray WD-40 in lubrication cup at front of console
for 5 sec.
Water Pump Daily
Check oil level.** Fill to proper level
Vacuum Inlet Filter (In Waste Tank) Daily*
Clean filter, inspect, replace if damaged
Vacuum Hoses Daily
Wash out with clean water
(Optional) Automatic Water Pump Daily
Inspect and remove any debris or sediment
Vacuum pump Weekly*
Check oil level. Fill to proper level
Engine Weekly
Examine air intake and cooling areas. Clean, if required.
Engine Weekly
Check air cleaner for dirty, damaged, or loose parts.
Water pump inlet filter (in water box) Weekly*
Check for debris and clean
Battery Weekly*
Check for proper fluid level. Fill with distilled water only
Bypass manifold orifice & strainer Weekly*
Inspect and remove any debris or blockage
Solution outlet Y-Strainer Monthly*
Inspect and remove any debris or blockage
High pressure hoses 25 hrs*
Inspect for damage or impending damage
Engine 25 hrs
Service air cleaner elements*
Pressure regulator 50 hrs
Lubricate o-rings
Engine 100 hrs
Change engine oil***
Engine 100 hrs
Service air cleaner element.*
Battery 100 hrs*
Clean battery terminals
Engine 100 hrs
Removing cooling shrouds and clean cooling system.
Engine 100 hrs
Check condition & re-set gap on spark plugs.
Engine 100 hrs
Change oil filter.***
Chemical valves 200 hrs*
Inspect and/or adjust packing nuts.
Water pump 500 hrs
Change oil.**
Vacuum pump 500 hrs
Lubricate bearing on pulley end with grease.
Pulley set screw & hub screws 500 hrs
Check for proper torque values. Re-torque, if required.
Water pump 500 hrs
Change oil**
Vacuum pump 250 hrs
Lubricate bearing on pulley end with grease
Burner fuel filter 300 hrs
Change and have re-charged with nitrogen, if required
Pulley set screws & hub cap screws 500 hrs Check for proper torque valves. Re-torque, if
required****
Drive pulley 500 hrs
Inspect, clean and check for pulley groove wear****
Drive pulley 500 hrs
Check pulley alignment****
Drive belts 500 hrs
Inspect and clean****
Drive belts 500 hrs
Check belt tension****
Magneto 500 hrs
Change points and condenser
Burner nozzle & burner electrodes 500 hrs
Change burner nozzle & burner electrodes
Chemical pump & check valves 1000 hrs
Replace diaphragm and check valves
Check valve (solution outlet) 1000 hrs
Inspect, clean, and repair, if needed
Vacuum pump Yearly
Drain, flush, and replace oil *****
Vacuum inlet filter (in waste tank) Yearly*
Replace
Nitrogen accumulator Yearly*
Check and have re-charged with nitrogen, if required
* Or as often as required
** Change water pump crankcase oil after the first 50 hours
***Change engine crankcase oil and filter after the first 50 hours
****Perform drive belt, pulley and hub maintenance after the first 25 hours of operation, and then again at 100 hours
*****If using AEON PD synthetic lubricant, 4500 hours or every 2 years, whichever comes first