Ninja Warrior 150 PSI Extractor Operating Instructions (ENG) MODELS: NWCU2215H 10070640 From Serial Number (Ref No.
Machine Data Label Overview The Ninja Warrior is an electric powered carpet extractor intended for commercial use. This appliance applies a cleaning solution to the carpet and then vacuums the soiled water back into the recovery tank. Warranty Registration Thank you for purchasing a Prochem Kärcher Group product. Warranty registration is quick and easy. Your registration will allow us to serve you better over the lifetime of the product. To register your product go to : http://www.prochem.
Table of Contents Machine Data Label . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 How To Use This Manual . . . . . . . . . . . . . . . . . . . . . 4 Safety IMPORTANT SAFETY INSTRUCTIONS . . . . . . . . . 5 HAZARD INTENSITY LEVEL . . . . . . . . . . . . . . . . . . 6 Safety Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
How To Use This Manual This manual contains the following sections: • • • • How to Use This Manual Safety Operations Maintenance The HOW TO USE THIS MANUAL section will tell you how to find important information for ordering correct repair parts. Parts may be ordered from authorized dealers. When placing an order for parts, the machine model and machine serial number are important. Refer to the MACHINE DATA box which is filled out during the installation of your machine.
Safety IMPORTANT SAFETY INSTRUCTIONS When using this machine, basic precaution must always be followed, including the following: READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE. To reduce the risk of fire, electric shock, or injury: Connect to a properly grounded outlet. See Grounding Instructions. Do not leave the machine unattended. Unplug machine from outlet when not in use and before maintenance or service. Use only indoors. Do not use outdoors or expose to rain.
Safety The following symbols are used throughout this guide as indicated in their descriptions: HAZARD INTENSITY LEVEL There are three levels of hazard intensity identified by signal words -WARNING and CAUTION and FOR SAFETY. The level of hazard intensity is determined by the following definitions: WARNING - Hazards or unsafe practices which COULD result in severe personal injury or death. CAUTION - Hazards or unsafe practices which could result in minor personal injury or product or property damage.
Safety Safety Labels NOTE: These drawings indicate the location of safety labels on the machine. If at any time the labels become illegible, promptly replace them.
Safety Grounding Instructions THIS PRODUCT IS FOR COMMERCIAL USE ONLY. ELECTRICAL: In the USA this machine operates on a standard 15 amp 115V, 60 hz, A.C. power circuit. The amp, hertz, and voltage are listed on the data label found on each machine. Using voltages above or below those indicated on the data label will cause serious damage to the motors.
Operations Technical Specifications MODEL ALL 10070640 ITEM Electrical Solution Pump Solution Capacity Recovery Capacity Height Length Width Vacuum Motor Weight- Empty Weight-Full Solution Power cord Heater MEASURE 115 Volt, 60 hz, 15A 150 psi 13 Gal 11Gal 43 inches 30 inches 22 inches Dual 2 Stage 120 lbs 215 lbs 2 X 25 feet 1850 watts Length Width Height 86399030 Operators Manual - Ninja Warrior 150 psi 9
Operations 3 2 1 9 5 4 8 7 6 Controls 1. Vacuum Accessory Tool Hook-up 6. Heater Temperature Light (Units with Heat Only) 2. Solution Pump Switch 7. Breaker for Vacuum 2 3. Vacuum 1 Switch 8. Breaker for Vacuum 1 4. Vacuum 2 Switch 9. Solution Accessory Tool Hook-up 5.
Operations Machine Operation Care must be exercised in the use of all chemicals. Chemicals are poisonous and can pose a health risk. Read and follow manufacturers instructions regarding dangers and correct usages. Only use chemicals approved for use with this machine. Use of non-compatible chemicals may cause machine damage and will not be covered under the warranty. Carefully read ingredients on manufacturer's label before using any product in this machine. Do not let pump run dry.
Operations Pre-Run Inspection Heater Operation 1. Check all fittings and connectors for proper assembly. 2. Check all hoses for leaks. Repair or replace any damaged hoses. 3. Check power cord(s) for any damage. If damaged, replace. Equipment Set-up 1. Plug power cord from machine into properly grounded wall outlet. 2. Turn vacuum motor switch on and off to make sure there is electrical power at machine. 3. Connect vacuum hose to machine. Slide the swivel cuff over the outlet on the tank. 4.
Operations Cleaning Always use defoamer if foaming occurs. Foam will suspend large particles that may damage vacuum(s) as well as allow liquid into the vacuum motor(s) without activating the float shutoff. 1. Prior to cleaning, make certain that the nozzle is functioning properly. a. To check, hold the wand about one foot above the surface to be cleaned and open the wand valve. A full spray should be observed from the nozzle. b.
Maintenance Periodic Maintenance Daily/Regular Maintenance Twice a month, flush a white vinegar solution (one quart vinegar to two gallons of water) or anti-browning solution (mixed as directed) through the machine. This will prevent build-up of alkaline residue in the system. If spray jets become clogged, remove the spray tips, wash them thoroughly, and blow dry. NOTE: Do not use pins, wires, etc. to clean nozzles as this could destroy the spray pattern.
Maintenance Only qualified maintenance personnel are to perform the following repairs. Vacuum Motor Replacement 1. Turn off all switches and unplug machine. Vacuum Motor Carbon Brushes Replacement End Cap Carbon Brushes 2. Remove hardware under front of machine to access component compartment. WARNING: The green ground wire must be attached for safe operation. See wiring diagram. 3. Remove vacuum motor cover and disconnect motor wires. 4. Remove the vacuum motor. 5.
Maintenance Solution Pump Replacement Only qualified maintenance personnel are to perform the following repairs.
Maintenance Troubleshooting PROBLEM Loss of Power Electrical shock Vacuum motor speed varies or doesn't run CAUSE Unit not plugged in Dead electrical circuit Faulty power cord Receptacle not grounded Internal wiring problem Vacuum circuit breaker tripped Faulty vacuum motor Faulty switch Loose vacuum dome Crack in dome or poor joint Loss of vacuum Pump runs no solution Lint or dirt clogging vacuum screen Loose cuffs on vacuum hose Vacuum motor seals leaking Floor tool vacuum chamber clogged Vacuum ho
Suggested Spare Parts 86334490 DECK PLATE 86135320 BRUSH SET VACUUM 86010730 WASHER 86309790 WHEEL 86007970 STRAINER 86001660 HUBCAP SHAFT 86300070 HUBCAP 86199430 CASTER 86258830 BYPASS VALVE KIT 83235100 DIAPHRAGM KIT 18 86399030 Operators Manual - Ninja Warrior 150 psi
Notes 86399030 Operators Manual - Ninja Warrior 150 psi 19
Spare Parts List (1.007-064.0) Ninja Warrior 150 PSI From Serial Number (Ref No.
How to Use this Spare Parts List The PARTS LIST section contains assembled parts illustrations and corresponding parts list. The parts lists include a number of columns of information: • • • • • • REF - column refers to the reference number on the parts illustration. PART NO. - column lists the part number for the part. QTY - column lists the quantity of the part used in that area of the machine. DESCRIPTION - column is a brief description of the part. SERIAL NO.
Table of Contents How to Use this Spare Parts List . . . . . . . . . . . . . . . 2 Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Heater . . . . . . . . . . . . . . . . . . . .
Control Panel 12 4 1 6 10 2 5 15 3 8 11 7 14 9 10 13 4 86399040 Spare Parts List - Ninja Warrior 150 psi
Control Panel REF 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 PART NO. QTY 86202230 86002370 86002450 86197390 86005700 86276820 86007140 86008900 86321170 86313020 86313030 86318320 86318780 86317850 86233480 2 1 1 1 2 6 3 2 1 2 4 2 1 1 1 DESCRIPTION SERIAL NO. FROM NOTES WASHER 9/16 S/S USS THICK CLAMP, 7/16 DIA NYLON UL COUPLER, 1/4 QD ELBOW, 1/4NPT 45D STREET NUT, 10-32 HEX W/ STAR SCR, 10-32 X 1/2 PTHMS BLK NP SWITCH, SPST 2-POSITION ROCKER BOOT, SEAL PUSH BUTTON 7/16 PANEL, CONTROL, 150 HT GASKET, .
Decals 2 3 1 6 86399040 Spare Parts List - Ninja Warrior 150 psi
Decals REF PART NO. QTY 1 2 3 86399230 86399240 86399250 1 1 1 DESCRIPTION SERIAL NO.
Electrical 1 19 10 18 9 12 13 15 14 3 3 17 5 16 7 11 6 2 4 8 8 86399040 Spare Parts List - Ninja Warrior 150 psi
Electrical REF PART NO. QTY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 86201510 86005670 86005700 86273830 86006850 86256200 86255900 86010630 86316460 86316540 86316700 86318620 86319090 86319100 86319110 86005810 86323330 86198460 86006590 2 2 3 2 2 2 2 2 1 2 2 2 2 1 1 2 2 1 1 DESCRIPTION SERIAL NO. FROM NOTES SPACER NYLON 1/4ID X 1/2 OD NUT, 1/2 NPT CONDUIT NUT, 10-32 W/STAR WASHER PLTD SCR, 1/4-20 X 1/2 HHCS SS SET SCR, 1/4-20 X 1.
Frame 9 2 10 11 7 6 8 1 5 3 10 4 86399040 Spare Parts List - Ninja Warrior 150 psi
Frame REF 1 2 3 4 5 6 7 8 9 10 11 PART NO. QTY 86199430 86001660 86005810 86276080 86010630 86005700 86010730 86300070 86309790 86312830 86277500 2 2 8 1 8 2 4 2 2 1 8 DESCRIPTION SERIAL NO. FROM NOTES CASTER, SWIVEL 4" 250# CPCTY HUBCAP, 5/8 SHAFT NUT, 1/4-20 HEX NYLOCK SS SCR, 10-32 X 1” PPHMS GRN WASHER, 1/4 X 5/8 FLAT SS NUT, 10-32 HEX W/STAR WASHER, 5/8 X 1-3/16 FLAT SS HUBCAP, 9.75" WHEEL WHEEL, 12" X 2.
Heater 4 1 14 4 14 17 23 4 18 8 2 3 4 15 16 9 13 20 12 21 22 TO CONSOLE SOLUTION 11 6 5 20 FROM PUMP TO PUMP INLET TEE 19 7 6 13 10 12 86399040 Spare Parts List - Ninja Warrior 150 psi
Heater REF PART NO. QTY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 86006180 86199980 86201790 86200870 86200980 86197360 86197630 86326680 86005810 86273830 86197760 86233410 86010630 86010650 86266020 86266130 86317510 86317730 86317860 86318310 86318410 86318750 86202220 1 1 1 7 1 2 1 1 1 2 1 1 3 3 1 1 1 1 1 2 1 1 4 DESCRIPTION SERIAL NO.
Pump FROM PRESSURE RELIEF VALVE HOSEBARB 1 4 8 5 7 9 14 FROM SOLUTION TANK 15 10 4 13 6 3 12 2 TO HEATER 14 11 14 86399040 Spare Parts List - Ninja Warrior 150 psi
Pump REF 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 PART NO. QTY 86280750 86200220 86202130 86197290 86233150 86197360 86282320 86240370 86005640 86005710 86274450 86233410 86010630 86010650 86318630 1 1 1 1 2 1 1 1 4 1 4 1 1 8 1 DESCRIPTION SERIAL NO. FROM NOTES HOSE, 1/2ID WIRE BOUND X 21" HOSE,12.
Recovery 14 8 21 2 20 10 4 12 13 16 10 19 5 3 10 17 15 18 1 11 6 16 86399040 Spare Parts List - Ninja Warrior 150 psi 9 7
Recovery REF 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 PART NO. QTY 86161460 86334490 86197820 86004000 86197040 86273740 86273750 86275800 86010630 86010670 86323330 86011020 86001350 86311510 86312360 86313040 86316710 86317230 86317720 86320790 86233120 1 1 1 1 2 2 4 6 4 6 2 2 2 1 1 1 2 1 2 1 1 DESCRIPTION SERIAL NO. FROM NOTES DUMP VALVE, 1 1/2 DECK PLATE ASM, 6", YLW ELBOW, 1.5 FPT X FS PVC GASKET, TANK LID NUT, 5/16-18 HEX ACORN PLTD SCR, 1/4-20 X 1.
Solution 9 17 16 14 19 10 8 3 1 18 21 1 20 6 4 2 5 11 13 15 23 13 6 12 22 7 18 86399040 Spare Parts List - Ninja Warrior 150 psi
Solution REF 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 PART NO. QTY 86173640 86233150 86238460 86197940 86273740 86273830 86005810 86324210 86276160 86007970 86233410 86010670 86010630 86323330 86311990 86312000 86312010 86318900 86297620 86317560 86318790 86242130 86324030 1 1 2 1 1 11 2 4 2 1 2 2 12 2 1 1 1 1 2 1 1 2 2 DESCRIPTION ADPT,3/8 BLKHD CLAMP, 3/8 WORM GEAR HOOK, STRAP HOSEBARB, 3/8 MPT X 1/2 HOSE 90 SCR, 1/4-20 X 1.
Vacuum 1 4 12 9 5 13 10 11 3 2 6 7 4 8 20 86399040 Spare Parts List - Ninja Warrior 150 psi
Vacuum REF PART NO. QTY 1 2 3 4 5 6 7 8 9 10 11 12 13 - 86005810 86274090 86233430 86010630 86278990 86311520 86312990 86314710 86317630 86318300 86318760 86135320 86312080 86312220 86319020 8 5 2 16 8 1 1 8 8 1 2 2 2 - DESCRIPTION NUT, 1/4-20 HEX NYLOCK SS SCR, 10-32 X 1.5 PPHMS CLAMP, 2.50 WORM GEAR WASHER, 1/4 X 5/8 FLAT SS WASHER, #8 X 3/8 FLAT MANIFOLD, VACUUM, DUAL GASKET, VAC MANIFOLD, DUAL SCR, 1/4-20 X 5.50 HHCS PLT SCR, #8 X 3/4" PPHSMS TYPE AB HOSE, VAC, 2.
Wiring -POWER CORD GRN -PANEL BLK WHT -VACUUM -VACUUM SWITCH SWITCH -PUMP -HEAT SWITCH SWITCH -THERMO LIGHT YEL/12 -POWER CORD GRN BLK WHT -CB -CB 13AMP 13AMP GRN BLU/1 -TERMINAL BLOCK BLU-BLK/2 GRY/3 BRN/13 WHT/14 BLK/5 -FUSE 15AMP BRN-WHT 1 GRN GRN BLK-WHT/4 YEL/12 GRY-WHT -FUSE 4AMP BRN/16 BRN/16 BLK WHT/15 JUMPER WHT WHT WHT/7 -VACUUM MOTOR M -VACUUM MOTOR WHT/8 M -PUMP MOTOR M -HEATER 22 86399040 Spare Parts List - Ninja Warrior 150 psi
Wiring REF 1 PART NO. QTY 98407920 1 DESCRIPTION SERIAL NO.
Serial Number REF. NO.
Notes 86399040 Spare Parts List - Ninja Warrior 150 psi 25
