Operating Instructions (ENG) MODELS: C2 10075170 C3 10075210 C2H 10075190 C3HP 10075220 CHPH 10075260 Read instructions before operating the machine. T 86038850 07/17/09 PRV NO.
MACHINE DATA LOG/OVERVIEW MODEL _______________________________________ DATE OF PURCHASE __________________________ SERIAL NUMBER ______________________________ SALES REPRESENTATIVE # _____________________ DEALER NAME ________________________________ OPERATIONS GUIDE NUMBER ___________________ PUBLISHED __________________________________________ YOUR DEALER Name: __________________________________________________________________________________________________ Address: __________________________________
TABLE OF CONTENTS Machine Data Log/Overview.........................2 Table of Contents..........................................3 HOW TO USE THIS MANUAL How to use this Manual.................................1-1 SAFETY Important Safety Instructions ........................2-1 Hazard Intensity Level. .................................2-2 Grounding Instructions..................................2-3 OPERATIONS Technical Specifications. ..............................3-1 Controls...............................
HOW TO USE THIS MANUAL This manual contains the following sections: - - HOW TO USE THIS MANUAL SAFETY OPERATIONS MAINTENANCE PARTS LIST The HOW TO USE THIS MANUAL section will tell you how to find important information for ordering correct repair parts. Parts may be ordered from authorized dealers. When placing an order for parts, the machine model and machine serial number are important. Refer to the MACHINE DATA box which is filled out during the installation of your machine.
IMPORTANT SAFETY INSTRUCTIONS When using an electrical appliance, basic precaution must always be followed, including the following: READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE. ! WARNING: To reduce the risk of fire, electric shock, or injury: Use only indoors. Do not use outdoors or expose to rain. Use only as described in this manual. Use only manufacturer’s recommended components and attachments.
HAZARD INTENSITY LEVEL The following symbols are used throughout this guide as indicated in their descriptions: HAZARD INTENSITY LEVEL There are three levels of hazard intensity identified by signal words -WARNING and CAUTION and FOR SAFETY. The level of hazard intensity is determined by the following definitions: ! WARNING WARNING - Hazards or unsafe practices which COULD result in severe personal injury or death.
GROUNDING INSTRUCTIONS THIS PRODUCT IS FOR COMMERCIAL USE ONLY. ELECTRICAL: In the USA this machine operates on a standard 15 amp 115V, 60 hz, A.C. power circuit . The amp, hertz, and voltage are listed on the data label found on each machine. Using voltages above or below those indicated on the data label will cause serious damage to the motors.
TECHNICAL SPECIFICATIONS ITEM Electrical Electric Vacuum Motor Solution Pump Solution Capacity Recovery Capacity Dimensions – Weight (Empty) Dimensions - Length Dimensions - Height Dimensions - Width Power Cable 3-1 10/29/01 DIMENSION/CAPACITY 115V 60Hz DUAL 2 STAGE (C2, C2H) DUAL 3 STAGE (C3, C3HP, CHPH) 100PSI (C2, C3, C2H) 200PSI (C3HP, CHPH) 16 gal. (60.6L) 16 gal. (60.6L) 98 lbs. (44.5kgs) 29 in. (73.6cm) 36 in. (91.4cm) 21 in. (53.3cm) 25 ft. (7.
CONTROLS Heat Models ONLY Mounted next to valve control on manifold plate, located to rear of machine. Water Pump Vacuum Cheyenne HP ONLY Water Pump Vacuum #2 Vacuum #1 Solution and Vacuum Tank Lid Vacuum Tank Vacuum Inlet Solution Outlet Heater (Optional Accessory) Solution Tank Base Assembly Optional Equipment: 86000600 – PRV NO. 89226 Deluxe Professional Wand 86260790 – PRV NO.
MACHINE OPERATIONS CLEANING & EMPTYING TANKS PRE-RUN INSPECTION 1. Check all fittings and connectors for proper assembly. 2. Check all hoses for leaks. Repair or replace any damaged hoses. 3. Check power cord(s) for any damage. If damaged, replace. EQUIPMENT SET-UP 1. Plug power cord from machine into properly grounded wall outlet. 2. Turn vacuum motor switch on and off to make sure there is electrical power at machine. 3. Connect vac hose to machine. Slide the swivel cuff over the outlet on the tank. 4.
MACHINE OPERATIONS SHUT DOWN AND STORAGE 1. Turn Switch OFF. Empty recovery tank completely and rinse several times to remove any dirt or debris that may be left behind. 2. Drain any unused cleaning solution from solution tank and rinse with clean water to remove any suds left behind by the cleaning chemicals. NOTE: Dispose of waste in a proper manner which would not violate any Local, State or Federal law 3. Run a small amount of clean water through pump if chemicals were used.
MAINTENANCE DAILY MAINTENANCE MONTHLY MAINTENANCE Unplug power cord(s) before servicing or making any repairs. 1. Flush the entire system, including floor tool, hand tool, etc., with 1 to 3 gallons of clean, hot water. 2. Vacuum out the solution tank. 3. Rinse tank with fresh water. Periodically inspect the recovery tank and decontaminate if necessary, using a Hospital Grade Virucide or a 1-10 bleach to water solution. Wastewater should be disposed of properly. 4.
MAINTENANCE Vacuum Motor Carbon Brushes Replacement (Ametek) End Cap Only qualified maintenance personnel are to perform the following repairs. SOLUTION PUMP REPLACEMENT 1. Turn off all switches and unplug the machine. 2. Tip recovery tank to gain access to solution tank. 3. Remove solution hoses from fittings on pump. Disconnect wires. 4. Remove the screws that fasten the pump to the frame. 5. Reverse process to install new replacement pump.
MAINTENANCE PUMP REPLACEMENT PARTS FOR SHURFLO 100 PSI (250-64A) 86161980 – PRV NO. 250-67 Switch Asm Pump Head Replacement 86251040 PRV NO. 65187 Bypass Valve Asm 86258830 PRV NO. 84161 Diaphragm 86235100 PRV NO. 29206 PUMP REPLACEMENT PARTS FOR FLOJET 100 PSI 86251110 – PRV NO. (65219) DIAPHRAGM 86235120 PRV NO. 29219 86258860 PRV NO. 84166 VALVE ASM 86247360 PRV NO. 53245 MOTOR 86251090 PRV NO. 65204 PUMP HEAD PUMP REPLACEMENT KITS 200 PSI PUMPTEC CAM & BEARING KIT 86201170 PRV NO.
MAINTENANCE PRESSURE REGULATOR For best results with the pressure regulator, we recommend that you clean and lubricate the piston and u-cup with Superlube lubricant monthly or when pressure drop seems excessive. 1. Turn unit off before lubricating. 2. Remove cap, spring and spring retainer plate. 3. With fingertips remove piston and u-cup. 4. Wipe piston and u-cup clean of any film or scale. 5. Lubricate the piston and u-cup with Superlube. 6. Reassemble regulator. 7.
TROUBLESHOOTING PROBLEM Loss of Power Electrical shock CAUSE SOLUTION Dead electrical circuit Faulty power cord Equipment not grounding Receptacle not grounded Check building circuit breaker or fuse box.
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BASE GROUP PARTS 1 9 4 5 7 5 6 6 2 7 8 8 6 5-1 CHEYENNE 86038850 03/08/07 3
BASE PARTS LIST REF PART NO. PRV NO. QTY 1 2 3 4 5 6 7 8 9 86010710 86103460 86202250 86010760 86279130 86006760 86199430 86270830 86042310 87080 57196 040-06 87142 87083 70305 040-03 57023 56-502218 2 2 2 2 6 4 2 2 1 DESCRIPTION SERIAL NO. FROM NOTES: WASHER, .5 X 1.25 FLAT GR8 PLT NUT, 1/2 PUSH-ON DOME CAP WHEEL 8” BLK CENTERED HUB WASHER, .344 X .69 X .
SOLUTION TANK GROUP 1 19 18 3 17 4 2 5 6 16 15 14 13 12 11 7 10 5-3 9 CHEYENNE 86038850 03/08/07
SOLUTION TANK PARTS LIST REF PART NO. PRV NO. QTY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 86064530 86005720 86042400 86197370 86161650 86027130 86240490 86192840 86197940 86197940 86199970 86279610 86005810 86005580 86020650 86161800 86161960 86279190 43-807527 57106 56-502126 31017 39598 75376 40094 OPEN 290-08 40027 70744 120-08 87190 57245 56012 70051 46-802531 70222 87095 1 2 1 1 1 1 2 1 1 4 1 4 4 1 2 1 3 3 DESCRIPTION SERIAL NO.
PUMP GROUP 100 PSI NO HEAT 2 ST VAC 1 23 2 22 3 4 21 13 20 5 7 24A 24B 8 11 17 3 9 10 12 17 18 13 16 TO SOLUTION TANK UPPER SPIN FITTING (86197630, PRV NO. 40042) 15 14 13 5-5 CHEYENNE 86038850 03/08/07 TO SOLUTION TANK (86197550, PRV NO.
PUMP PARTS LIST 100 PSI NO HEAT 2 ST VAC REF PART NO. PRV NO.
PUMP GROUP 100 PSI NO HEAT 3 ST VAC 1 22 2 3 21 4 20 5 12 19 6 23A 23B 16 4 10 9 8 7 11 16 12 17 15 TO SOLUTION TANK UPPER SPIN FITTING (86197630, PRV NO. 40042) 14 TO SOLUTION TANK (86197550, PRV NO.
PUMP PARTS LIST 100 PSI NO HEAT 3 ST VAC REF PART NO. PRV NO.
PUMP GROUP 100 PSI WITH HEAT 2 ST VAC 1 2 3 4 23 5 22 14 21 7 5 12 11 25A 25B 18 10 18 19 17 9 13 14 TO SOLUTION TANK UPPER SPIN FITTING (86197630 PRV NO. 40042) 16 15 5-9 6 8 CHEYENNE 86038850 03/08/07 TO SOLUTION TANK (86197550 14 PRV NO.
PUMP PARTS LIST 100 PSI WITH HEAT 2 ST VAC REF PART NO. PRV NO.
PUMP GROUP 200 PSI NO HEAT 3 ST VAC 1 2 ITEM 10 25 3 5 4 6 24 12 7 9 11 8 28 4 14 SOLUTION TANK 15 13 18 23 17 13 22 21 20 18 19 27 5-11 CHEYENNE 86038850 03/08/07 16 (TO SOLUTION TANK STRAINER)
PUMP PARTS LIST 200 PSI NO HEAT 3 ST VAC REF PART NO. PRV NO.
PUMP GROUP 200 PSI WITH HEAT 7.
PUMP PARTS LIST 200 PSI WITH HEAT 7.2 3 ST VAC REF PART NO. PRV NO.
RECOVERY TANK-2 STAGE GROUP 2 11 13 1 11 12 10 3 4 5 9 8 6 7 5-15 CHEYENNE 86038850 03/08/07
RECOVERY TANK-2 STAGE PARTS LIST REF PART NO. PRV NO. QTY 1 2 3 4 5 6 7 8 9 10 11 12 13 86161910 86162010 86043410 86275210 86161470 86161460 86237770 86033320 86161510 86161820 86161960 86199840 86242230 48-941382 32-900195 56-502173 70384 11-800444 15-808123 35256 78474 43-807109 56-502156 70222 090-12A 500009 1 3 1 4 1 1 1 1 1 1 6 1 1 DESCRIPTION SERIAL NO.
RECOVERY TANK-3 STAGE GROUP 2 11 1 13 11 12 10 3 4 5 9 8 6 7 5-17 CHEYENNE 86038850 03/08/07
RECOVERY TANK-3 STAGE PARTS LIST REF PART NO. PART NO. QTY 1 2 3 4 5 6 7 8 9 10 11 12 13 86161920 86162010 86042360 86275210 86161470 86161460 86237770 86033320 86161510 86161820 86161960 86199840 86242230 48-941383 32-900195 56-502143 70384 11-800444 15-808123 35256 78474 43-807109 56-502156 70222 090-12A 500009 1 3 1 4 1 1 1 1 1 1 6 1 1 DESCRIPTION SERIAL NO.
RECOVERY TANK- 2 STAGE WITH HEAT GROUP 13 11 10 2 1 11 12 3 4 5 9 8 6 7 5-19 CHEYENNE 86038850 03/08/07
RECOVERY TANK-2 STAGE-WITH HEAT PARTS LIST REF PART NO. PART NO. QTY 1 2 3 4 5 6 7 8 9 10 11 12 13 86161910 86162010 86042340 86275210 86161470 86161460 86237770 86033320 86161510 86161820 86161960 86199840 86242230 48-941382 32-900195 50-501882 70384 11-800444 15-808123 35256 78474 43-807109 56-502156 70222 090-12A 500009 1 3 1 4 1 1 1 1 1 1 6 1 1 DESCRIPTION SERIAL NO.
RECOVERY TANK- 3 STAGE WITH HEAT GROUP 13 2 11 10 1 11 12 3 4 5 9 8 6 7 5-21 CHEYENNE 86038850 03/08/07
RECOVERY TANK-3 STAGE-WITH HEAT PARTS LIST REF PART NO. PRVNO. QTY 1 2 3 4 5 6 7 8 9 10 11 12 13 86161930 86162010 86042340 86275210 86161470 86161460 86237770 86033320 86161510 86161820 86161960 86199840 86242230 48-941384 32-900195 50-501882 70384 11-800444 15-808123 35256 78474 43-807109 56-502156 70222 090-12A 500009 1 3 1 4 1 1 1 1 1 1 6 1 1 DESCRIPTION SERIAL NO.
VACUUM GROUP (2 STAGE) 10 9 1 8 2 6 3 3 12 4 2 6 11 7 6 5 4 5-23 CHEYENNE 86038850 03/08/07
VACUUM GROUP-2 STAGE PARTS LIST REF PART NO. PRV NO. QTY 1 2 3 4 5 6 7 8 9 10 11 12 86005810 86003760 86201970 86202040 86202070 86135320 86007010 86010630 86005710 86042350 86161520 86027140 86256480 86273750 57245 35166 065-92 360-04A 360-04B 140687 70663 87013 57105 56-502084 43-807517 75377 70813 70011 3 2 6 2 3 9 3 1 1 1 3 3 DESCRIPTION NUT, 1/4-20 HEX NYLOCK SS GASKET, VAC MTR VAC SPACER 2 1/4 II STAGE VAC MOTOR, 120V 5.
VACUUM GROUP – 3 STAGE 10 9 8 1 2 6 3 3 12 4 2 6 11 7 6 5 4 5-25 CHEYENNE 86038850 03/08/07
VACUUM GROUP-3 STAGE PARTS LIST REF PART NO. PRV NO. QTY DESCRIPTION 1 2 3 4 86005810 86003760 86201950 86124130 57245 35166 065-24E 53130 3 2 6 2 NUT, 1/4-20 HEX NYLOCK SS GASKET, VAC MTR VAC SPACER 3 1/8 VAC MOTOR, 120V 5.
VACUUM GROUP SINGLE 7.
VACUUM GROUP-3 STAGE (7.2) PARTS LIST REF PART NO. PRV NO. QTY 1 2 3 4 5 6 7 8 9 10 86005810 86201940 86010630 86020710 86202050 86003760 86042330 86273750 86161520 86027140 57245 065-24C 87013 70062 360-05A 35166 56-502092 70011 43-807517 75377 3 3 18 3 1 1 1 6 1 1 DESCRIPTION SERIAL NO. FROM NOTES: NUT, 1/4-20 HEX NYLOCK SS VAC SPACER 2 1/2 WASHER, 1/4 ID X 5/8 OD SS SCR, 1/4-20 X 4 HHCS GR5 PLTD VAC, 117507-13 110V 3 ST 7.2 GASKET, VAC MTR BRACKET, VACUUM MOUNTING 7.
HEATER GROUP 24 23 24 22 23 21 22 26 2 4 20 25 1 21 19 3 4 4 17 20 19 18 4 16 5 4 14 15 28 29 29 28 11 6 27 13 7 O I 9 12 8 10 5-29 CHEYENNE 86038850 05/02/09
HEATER GROUP Parts List REF PART NO. PART NO.
TANK & LID PARTS 2 3 4 1 7 3 (86161800, PRV NO.
TANK & LID PARTS LIST REF PART NO. PART NO. QTY 1 2 3 4 5 6 7 86027120 86161960 86006950 86161570 86161590 86005720 86020650 51363 70222 70532 46-802530 46-802540 57106 70051 1 4 12 2 2 2 2 DESCRIPTION SERIAL NO. FROM NOTES: LID, CHEYENNE SCR, #8 X 1/2 PPHST BLK SCR, 10-32 X 1/2 PPHMS BLK NP HINGE, SOUTHCO C6-34 HINGE, SOL.
LABEL & STRAP GROUP 1AB 3 2 5-33 CHEYENNE 86038850 03/08/07
LABEL & STRAP PARTS LIST 1A PART NO. 86202160 PRV NO. 320-05 1B 86202160 2 3 REF QTY DESCRIPTION 1 VELCRO STRAP 320-05 2 VELCRO STRAP 86243360 500531 2 86161780 500567 1 SERIAL NO. NOTES: 10075210, PRV NO. C3, AND 10075220, C3HP ONLY LABEL, PROCHEM LOGO 6 X 1.
WIRE GROUP 100 PSI 2ST VAC 5-35 CHEYENNE 86038850 03/08/07
WIRE GROUP 100 PSI 3 ST VAC CHEYENNE 86038850 03/08/07 5-36
WIRE GROUP 200 PSI 3 ST VAC 5-37 CHEYENNE 86038850 03/08/07
WIRE GROUP 200 PSI 7.
WIRE GROUP - HEATER 86266030 PRV NO. 76031 INSULATION 86282790 PRV NO. 730129 86266250 PRV NO. 76064L WHITE WIRE 5" 1 86267560 PRV NO. 880300 5" 2 POWER SWITCH BLACK WIRE 5" 4 5 86268800 PRV NO. 88623 GREEN WIRE 5" 86266250 PRV NO. 76064L ON HTR CORE (130-14C) SAFETY SWITCH 86266030 PRV NO. 76031 ON HTR CANISTER 86267560 86282800 PRV NO. 880300 PRV NO. 730314 4" 86266250 PRV NO. 76064L 5" 86282790 PRV NO. 730129 LIGHT 86282790 PRV NO.
