Operating Instructions (ENG) MODELS: EVEREST LP EVEREST HP Read instructions before operating the machine.
MACHINE DATA LOG/OVERVIEW MODEL _______________________________________ DATE OF PURCHASE __________________________ SERIAL NUMBER ______________________________ SALES REPRESENTATIVE # _____________________ YOUR DEALER NAME: _________________________________________________________________________________________________ ADDRESS: _______________________________________________________________________________________________ PHONE NUMBER: _____________________________________________________________________
TABLE OF CONTENTS Machine Data Log/Overview. .........................1 Table of Contents ...........................................2 Receiving Your Unit .......................................4 HOW TO USE THIS MANUAL How to use this Manual..................................1-1 SAFETY Safety Instructions .........................................2-1 Hazard Intensity Level ...................................2-3 OPERATION & SYSTEMS Technical Specifications................................
TABLE OF CONTENTS PARTS LIST Framework ................................................... 5-1 Side Panel, Right.......................................... 5-5 Side Panel, Left............................................ 5-7 Chemical Panel............................................ 5-9 Control Panel................................................ 5-11 Engine .......................................................... 5-13 Engine Governor.......................................... 5-19 Engine Coolant..........
RECEIVING YOUR UNIT ACCEPTANCE OF SHIPMENT EQUIPMENT LIST: Every part of your cleaning unit was carefully checked, tested, and inspected before it left our manufacturing plant. Upon receiving the unit, make the following acceptance check: 1. Console. 2. Waste tank 3. Hose clamps for vacuum hoses. The unit should not show any outward signs of damage. If damaged, notify the delivering carrier immediately. 4. 150 ft. of 2” vacuum hose. 5. 2 vacuum hose connectors.
HOW TO USE THIS MANUAL This manual contains the following sections: - - HOW TO USE THIS MANUAL SAFETY INSTALLATION REQUIREMENTS SYSTEMS OPERATIONS MAINTENANCE & SERVICE PARTS LIST The HOW TO USE THIS MANUAL section will tell you how to find important information for ordering correct repair parts. Parts may be ordered from authorized dealers. When placing an order for parts, the machine model and machine serial number are important.
IMPORTANT SAFETY INSTRUCTIONS When using this machine, basic precautions must always be followed, including the following: READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE. These symbols mean WARNING or CAUTION. Failure to follow warnings and cautions could result in fatality, personal injury to yourself and/or others, or property damage. Follow these instructions carefully! Read the operator's manual before installing or starting this unit.
DO NOT leave the vehicle engine running while operating this unit. Dangerous Acid, Explosive Gases! Batteries contain sulfuric acid. To prevent acid burns, avoid contact with skin, eyes and clothing. Batteries produce explosive hydrogen gas while being charged. To prevent a fire or explosion, charge batteries only in well ventilated areas. Keep sparks, open flames, and other sources of ignition away from the battery at all times. Keep batteries out of the reach of children.
HAZARD INTENSITY LEVEL The following WARNING LABELS are found on your cleaning unit . These labels point out important Warnings and Cautions which should be followed at all times. Failure to follow warnings and cautions could result in fatality, personal injury to yourself and/or others, or property damage. Follow these instructions carefully! DO NOT remove these labels. NOTE: If at any time the labels become illegible, promptly replace them.
OPERATIONS TECHNICAL SPECIFICATIONS ITEM Engine speed Water pump rpm Vacuum pump rpm Water flow rate Water pump pressure (low pressure) Water pump pressure (high pressure) Vacuum relief valve Waste tank capacity Console weight Console weight (with waste tank & waste tank accessories) TORQUE VALUES Engine hub Vacuum pump hub Water pump shaft bolt DIMENSION/CAPACITY 2400 rpm (high speed) Water Pump ON 900 rpm (idle speed) Water Pump OFF. 1655 rpm 2800 rpm 4.
OPERATIONS INSTALLATION REQUIREMENTS DEALER RESPONSIBILITY NOTE: Your distributor from whom you purchased this mobile cleaning unit is responsible for the correct installation of this machine. The dealer is also responsible for initial training of your operators and maintenance personnel in the proper operation and maintenance of this unit. 1. The unit should NOT be mounted in any motor vehicle of less than 3/4 ton capacity.
OPERATIONS CHEMICAL REQUIREMENTS4. C This cleaning unit, due to its chemical injection pump design, can be used with a variety of water-diluted chemical compounds (either acidic or alkaline), depending on the job to be done. However, to obtain optimum results with this unit, we recommend using the PROCHEM line of chemicals. For information on using the cleaning compounds, refer to the PROCHEM chemical manual.
COMPONENTS 1 32 2 3 4 5 6 7 31 8 9 30 10 29 11 12 28 27 26 13 SOLUTION PRESSURE 25 14 LOW PRESSURE SOLUTION REGULATOR HIGH PRESSURE 1000-3000PSI CHEMICAL CHECK VALVE WARM SOLUTION TEMPERATURE CONTROL VALVE HOT 15 CONDENSED OPERATING INSTRUCTIONS STARTING LOW PRESSURE SOLUTION SCREEN 24 HIGH PRESSURE SOLUTION REGULATOR 23 3-4 TUBING, TURN THE VALVE TO THE OFF POSITION, OPEN THE CHEMICAL FLOW AND FLOW SIMULATOR VALVES.
COMPONENTS 1. WASTE TANK FULL INDICATOR LIGHT This indicator light is activated when the waste tank is full. When lit the unit will shutdown protecting the equipment from damage. This also indicates that the waste tank must be emptied before the unit can be brought back in service. NOTE: Never dispose of waste water in storm drains, water ways or on ground areas. Always dispose of waste in accordance with local state and federal laws. 2.
COMPONENTS 14. SOLUTION TEMPERATURE CONTROL VALVE This valve enables additional heat exchangers to contribute more heat to the system if necessary. By rotating the lever to the right it adds more heat, by rotating to the left it removes heat. 21. HIGH PRESSURE REGULATOR The regulating valve controls the amount of pressure in the pressure washing circuit by turning the handle clockwise, It has the effect of increasing the pressure. Turning it clockwise has the effect of lowering the pressure. 22.
COMPONENTS 27. LOW PRESSURE REGULATOR 31. FLOW SIMULATOR VALVE This pressure regulating valve allows the low pressure circuit to be adjusted by turning the handle clockwise the pressure will increase, by turning counter clockwise the pressure will decrease. 28. FLOW METER The flow meter is a gauge to indicate how much liquid chemical is being introduced in the water system. The quantity can be increased by turning the chemical flow knob counter clockwise.
OPERATIONS WATER PUMPING AND HEAT TRANSFER SYSTEM Cold water enters the console through the water inlet. When the water box is full the valve will automatically shut off. Water then flows from the water box, through a strainer, into the water pump where it is pumped to the pressure regulator manifold where the pressure regulator provides and maintains the desired pressure setting. The pressure regulator manifold includes a nitrogen charged accumulator which helps reduce pressure spikes from the pump.
OPERATIONS SINGLE SYSTEM WATER FLOW DIAGRAM LOW PRESSURE = COLD WATER = WARM WATER WASTE TANK = HOT WATER = NO WATER VACUUM EXHAUST HEAT EXCHANGERS THERMO RELIEF WATER BOX HELI-COIL ENGINE COOLANT HEAT EXCHANGER ENGINE WATER PUMP ENGINE THERMOSTAT TO PRESSURE GUAGE RADIATOR TO PRESSURE GUAGE 3-WAY BALL VALVE ACCUMULATOR MANIFOLD WATER INLET LOW PRESSURE REGULATOR CHEMICAL INJECTION SOLUTION OUTLET MANIFOLD OUTLET CHECK VALVE EVEREST 980086 02/18/03 SOLUTION OUTLETS OUTLET Y-STRAINER 3-9
OPERATIONS DUAL SYSTEM WATER FLOW DIAGRAM HIGH PRESSURE = COLD WATER = WARM WATER WASTE TANK = HOT WATER = NO WATER VACUUM EXHAUST HEAT EXCHANGERS THERMO RELIEF WATER BOX REGULATOR BYPASS HELI-COIL ENGINE COOLANT HEAT EXCHANGER ENGINE WATER PUMP ENGINE THERMOSTAT RADIATOR TO PRESSURE GUAGE 3-WAY BALL VALVE ACCUMULATOR MANIFOLD WATER SOLUTION INLET OUTLET 3-WAY BALL VALVE MANIFOLD LOW PRESSURE REGULATOR CHEMICAL INJECTION HIGH PRESSURE REGULATOR REGULATOR ASSEMBLY SOLUTION OUTLET MANIFOLD O
OPERATIONS CHEMICAL INJECTION SYSTEM The chemical injection system is unique in that it utilizes the pressure spikes generated by the highpressure water pump to move chemical into the main pressure stream. The high pressure spikes move the diaphragm in the chemical pulse pump forcing small amounts of liquid chemical to be moved in a single direction of flow with the aid of two check valves.
OPERATIONS VACUUM SYSTEM The engine turning an air pump generates vacuum. The air is channeled in one side of the vacuum pump, compressed and discharged on the opposite side, creating airflow. The movement of air is used to do the work necessary for the extraction process. A vacuum nozzle applied to the carpet surface removes moisture, dirt and spent chemicals. These elements are conveyed back to a separating tank utilizing hoses and the force of air.
OPERATION PRE-RUN INSPECTION HIGH PRESSURE HOSE NOTE: Operation of this unit is simple. However, only trained personnel should proceed. Before starting the unit, connect the pressure hose(s) to the outlet connection(s) at the front of the unit. Connect the cleaning tool(s) to the pressure hose(s). Operate this unit and equipment only in a wellventilated area. Exhaust fumes contain carbon monoxide which is an odorless and deadly poison that can cause severe injury or fatality.
OPERATIONS PRIMING THE CHEMICAL PUMP NEVER dispose of waste in storm drains, water ways, or on ground areas. Always dispose of waste in accordance with Local, State, and Federal laws. 1. Connect water hose to water inlet connection and turn on water supply. 2. Connect cleaning and vacuum hoses to the desired cleaning tool and console. 3. Insert chemical inlet and prime tubing into chemical container. 4. Pull out engine choke, turn solution pump switch to override, and turn ignition key to start. 5.
OPERATIONS UPHOLSTERY CLEANING OPERATION Upholstery tool, part #78513 The “HP” units are equipped with a water pump and water delivery system that can support pressurewashing operations up to 4.5 gallons per minute at 3000 PSI. This system is normally used for highpressure washing and hard surface cleaning. 1. Set temperature as desired and slow down the engine speed to minimize excess heat. 2. Use one (1) “80015” spray tip in tool. SHUTDOWN AND DAILY MAINTENANCE (LOW PRESSURE) 1.
OPERATIONS HIGH PRESSURE SHUTDOWN & RETURN TO LOW PRESSURE SYSTEM 1. Adjust High Pressure regulator to set pressure at 400 psi. 2. Bleed off excessive pressure build-up by operating pressure washer gun for 5 seconds. 3. Move solution selector control valve from “High Pressure” operations to “Low Pressure” operations. DE-FLOODING OPERATIONS De-flooding operations involve removal of water from carpet and flooring. This differs from normal cleaning operations in that no water or solution is required.
OPERATIONS WINTERIZING YOUR UNIT 1. Shut off the water supply. Disconnect the water inlet hose from the front of your console. 2. Connect all high pressure hoses and tools that may have water in them. 3. Start the unit and turn water pump on. Open the tool valve until water pressure drops and water stops flowing. 4. Fill the water box with approximately two gallons of 100% glycol base anti-freeze. 5. Turn the solution pump override switch to the override position and start the unit.
OPERATIONS REMOVING ANTI-FREEZE FROM THE UNIT 1. 7. Connect one end of the winterizing loop hose to the solution outlet connection. Place the other end of the loop hose, without the attachment, into an approved container. Place the chemical prime hose into the approved container. Submerge the chemical inlet hose in water. Turn the chemical valve to the PRIME position until clear water comes through the prime hose, and then remove the prime hose from the container. 2. Start the unit.
NOTES: THIS PAGE LEFT BLANK INTENTIONALLY EVEREST 980086 02/18/03 3-19
MAINTENANCE SERVICE SCHEDULE Water Pump Solution Inlet Tube Strainer Vacuum Inlet Filter (In Waste Tank) Vacuum Hoses Automatic Waste Pump Chemical Filter Vacuum Pump Water Box Float Valve Water Pump Inlet Filter Governor Battery Solution Outlet Y-Strainer Daily Daily Daily Daily Daily Daily Weekly* Weekly Weekly* Weekly Weekly* Weekly* Check engine oil level. *** Fill to proper level Check coolant level in overflow bottle Spray WD-40 in lubrication cup at front of console for 5 sec. Check oil level.
MAINTENANCE SERVICE SCHEDULE Vacuum Exhaust Heat Exchanger Water Pump Pulley Set Screws & Hub Cap Screws, Water Pump Clutch Shaft Bolts Drive Pulley Drive Pulley Drive Belts Drive Belts Engine Governor Chemical Pump & Check Valves Heater Core Engine Check Valve (Solution Outlet) Vacuum Pump Engine Engine Engine Nitrogen Accumulator Waste Tank Filters/Strainers Engine Engine 500 hrs 500 hrs 500 hrs 500 hrs 500 hrs 500 hrs 500 hrs 500 hrs 500 hrs 500 hrs 500 hrs 1000 hrs 1000 hrs 1500 hrs Yearly Yearly* Year
MAINTENANCE HEAT EXCHANGER SYSTEM MAINTENANCE KEY CHECKPOINTS Note: Initiation of a planned preventative maintenance program will assure that your unit has optimum performance, a long operating life, and a minimal amount of "down" time. ENGINE COOLANT SYSTEM (RADIATOR) MAINTENANCE Your engine radiator coolant system is an important part of the power plant operation. In addition, this heat exchange system is used to provide heat for cleaning operations is also highly dependent on the engine coolant system.
MAINTENANCE DO NOT service this unit while it is running. The high-speed mechanical parts as well as high temperature components may result in severe injury, severed limbs, or fatality. 3. Re-torque the manifold and exhaust tube nuts, cylinder head bolts, and carburetor attaching nuts after the first 200 hours of use. 4. Check the oil level in the engine governor every 100 hours. When empty, the governor requires 1.5 fl oz. Mobile 1 synthetic.
MAINTENANCE VACUUM PUMP 2. Refer to the Vacuum Pump Operation and Service Manual for specific instructions. To prevent rust from building up inside the vacuum pump (if moisture exists) we have provided a lubrication cup on the front of the unit. First run the unit at least 1 minute to remove any moisture from the vacuum pump. Next, fill the lubrication cup with WD-40, or a similar lubricant, for 5 seconds while the unit is running and the vacuum inlets are sealed. Do this at the end of each working day.
MAINTENANCE WATER PUMP VACUUM PUMP DRIVE BELTS Refer to the Water Pump Operation and Service Manual for specific instructions. To tighten the vacuum pump belts: 1. 2. 3. 4. Check the crankcase oil level daily to assure the proper level. Use the illustration as a guide when checking the oil level. If the level has dropped, check for the source of leakage and repair. Use the provided dipstick. Remove red filler cap and insert dipstick.
MAINTENANCE WATER PUMP DRIVE BELT Y-STRAINER (OUTLET) To tighten the water pump belt: 1. Loosen the nuts which hold the water pump mount to base. Inspect the Y-strainer after the first week of running the unit by unscrewing the screen and remove any accumulated debris. Inspect the strainer again at 2 and 4 weeks. 2. Adjust the position of the belt tension adjusting bolt until the proper belt tension is achieved. (1/2" deflection in the center of the belt, halfway between the pulleys).
MAINTENANCE NITROGEN ACCUMULATOR ENGINE COOLANT REPLACEMENT The nitrogen accumulator is pressurized to 250 PSI and must be replaced periodically. The accumulator cannot be repaired or recharged. We recommend replacement every 1000 hours of use. Annually the coolant in the Prochem machine should be replaced. This coolant is an integral part of the heating system and needs to be maintained as any other working part of the system. We recommend that this procedure be accomplished by the following steps.
MAINTENANCE SERVICE GENERAL ADJUSTMENTS USE EXTREME CAUTION while servicing while machine is running. The high-speed mechanical parts as well as high temperature components may result in severe injury, severed limbs, or fatality. ENGINE SPEED 1. 2. 3. This unit uses a governor to set and maintain engine speed. The engine speed is adjusted by shifting the throttle adjustment lever located on the front panel. The throttle adjustment lever has four positions. The first position is idle, 900 RPM.
MAINTENANCE 3 rd NOTCH (HIGH SPEED) approx. 2400 RPM 1 st NOTCH (LOW SPEED) approx. 1250 RPM 2 nd NOTCH (MEDIUM SPEED) approx.
MAINTENANCE CHECK VALVE (SOLUTION OUTLET) CHEMICAL PUMP Inspect the check valve whenever doing service on the chemical pump or if flow problems occur in the chemical system: The only repairs which the chemical pump may require is the replacement of the diaphragm or check valves. To replace the diaphragm, unscrew the cover from the body. When replacing the diaphragm, lubricate the outer edges of the diaphragm with o-ring lubricant Part #05-008035 and reassemble.
MAINTENANCE PACKING NUT ADJUSTMENT FOR CHEMICAL METERING AND CHEMICAL SELECTOR VALVES Examine the packing nut on the chemical metering, flow simulator, and chemical selector valves for proper tension every 200 hours. When turning the knob, there should be a small amount of resistance. If not, slightly tighten the packing nut. DO NOT overtighten. Keeping the valve packings properly adjusted will eliminate possible leakage from the valve stems and add to overall valve life.
TROUBLESHOOTING PROBLEM Loss of water pump pressure. With the cleaning tool open, the water pressure gauge reads below the normal operating pressure. NOTE: If the water pump pressure drops below 50 PSI, the water pump will automatically be turned OFF. CAUSE SOLUTION Water supply is turned off or the float Turn the water supply on or up. Check for valve is stuck or improperly adjusted. kinks in the water supply hose. Examine the NOTE: This may also cause the water float valve and adjust or replace.
TROUBLESHOOTING PROBLEM Loss of vacuum While cleaning, the vacuum is not up to specification. Engine RPM is normal. Loss of chemical With the cleaning tool valve open, no chemical Chemical flow meter indicates flow with the tool valve closed CAUSE SOLUTION Examine the tubing between the vacuum Vacuum gauge is giving an improper relief valve and the vacuum gauge and reading. remove any blockage. Vacuum hose(s) is damaged, Inspect hose(s), repair or replace. causing a suction leak.
TROUBLESHOOTING PROBLEM Water pump does not engage Engine will not start The engine does not turn over Starter turns over engine, but will not start 4-15 CAUSE SOLUTION Check the solution pump circuit breaker on Solution pump circuit breaker has the control panel. Press the ciruit breaker been tripped reset button. Examine switch, electrical connections, and Defective electrical connection in wiring. Repair any defective connections.
TROUBLESHOOTING PROBLEM Starter turns over engine, but will not start CAUSE Engine is malfunctioning Engine is out of gasoline Waste tank is full Main or engine circuit breaker on the control panel has been tripped. Engine stops running While doing normal cleaning, the engine stops running Engine coolant temperture has exceeded 240°F, triggering the high temperature switch to shut the unit down. Defective fuel pump. Defective float switch inside the waste tank.
FRAMEWORK 1 3 4 2 11 14 10 2 4 12 3 5 20 2 6 4 4 5 10 3 2 3 4 6 17 4 2 2 3 10 19 9 16 2 6 8 5 15 6 6 13 13 7 5-1 EVEREST 980086 02/18/03 16 18
FRAMEWORK REF PART NO. QTY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 61383 02-000066 87162 00-000078 70069 87171 790099 57047 790135 01-000259 790010 790007 57111 03-000242 00-000336 57119 00-000286 61400 03-000242 03-000249 1 18 17 17 2 7 1 1 1 13 1 1 2 2 1 5 1 1 2 1 DESCRIPTION SERIAL NO.
FRAMEWORK 1 2 3 14 2 1 2 1 4 4 4 1 5 6 7 2 4 7 13 13 7 16 21 20 9 11A 11B 17 20 19 22 12 5-3 EVEREST 980086 05/21/03 18 10 8 15A 15B
FRAMEWORK REF PART NO. QTY 1 2 3 4 5 6 7 8 9 10 11A 11B 12 13 14 15A 15B 16 17 18 19 20 21 22 70802 02-000268 61394* 61395 70597 87151 02-000066 61389* 57090 61390 790409 790100 790465 57047 61393* 500697 500698 00-000286 790551 73698 70489 87172 87139 58-700023 16 16 1 16 2 2 6 1 4 1 1 1 4 5 1 1 1 2 1 1 1 2 4 1 DESCRIPTION SERIAL NO. FROM STUD, 1/4 TURN FAST LONG SPLITRING, REATIN. 1/4 TUR PAN, PIN HOOD RIGHT PAD, 1/4 TURN. FAST, .
SIDE PANEL, RIGHT TO VACUUM RELIEF VALVE TO WASTE TANK INLET TUBES 9 1 8 9 10 7 5 6 4 5 5-5 EVEREST 980086 02/18/03
SIDE PANEL, RIGHT REF 1 2 3 4 5 6 7 8 9 10 PART NO. 790430 12-800099 57047 66-945236 02-000066 00-000078 19-800075 500694 09-805380 03-000054 QTY 1 1 1 2 2 1 1 1 2 2 DESCRIPTION SERIAL NO. FROM NOTES: BRKT, VAC INLET ELL, 1/8P X 1/4 POLY BR NUT, 1/4-20 HEX NYLOCK KIT, VAC INL PLG FLATWASHER, 1/4 SCR, 1/4-20 X 1” HXHD GRD8 CUP, OIL FILL 1/8P LABEL, VAC/WTR INLET HOSE, INT VAC 2.0 X 60.0 BLK CLMP, HOSE #32 1.5625/2.
SIDE PANEL, LEFT TO WATER BOX FILL TO WATER BOX (SIDE) 12 1 2 3 14 4 7 13 11 8 5 6 9 5-7 EVEREST 980086 02/18/03
SIDE PANEL, LEFT REF 1 2 3 4 5 6 7 8 9 10 11 12 13 14 PART NO. 790431 11-800437 11-800102 13-806008 15-808008 15-808080 500694 11-800300 790506 03-000176 03-000054 12-800345 09-805090 12-800269 QTY 1 1 1 1 1 1 1 1 1 1 2 1 1 1 DESCRIPTION SERIAL NO. FROM NOTES: BRKT, WTR INLET ADPT, 3/8 BLKHD NIP, 3/8 HX BR DSC, 3/8F X 3/8FP VLV, BALL 1/2FP BS VALVE, BALL PVC 1-1/2FP LABEL, VAC/WTR INLET NIP, 1/2 X CL ADAPTER, HOSE 1/2M X MGT CLAMP, HOSE #16 CLMP, HOSE #32 1.5625/2.
CHEMICAL CONTROL PANEL 1 2 1 3 4 2 14 10 13 5 9 7 7 11 8 12 6 7 5-9 EVEREST 980086 02/18/03
CHEMICAL CONTROL PANEL REF PART NO.
CONTROL PANEL-PP-PPHP 16 17 18 19 20 1 23 2 15 22 14 14 3 13 12 5A 5B 4 11 6 20 7 18 8 21 9 10 5-11 EVEREST 980086 05/05/04
CONTROL PANEL-PP-PPHP REF PART NO.
ENGINE 41 1 2 3 50 51 4 43,44, 45,46,47 5,6 49 48 40 7 9 42 13 8 10 11 37 38 12 37 36 13 14 35 31,32 SUPPLIED WITH ENGINE 33 28 18,19 29 26 24 52 20 SUPPLIED WITH ENGINE 25 21 22 23 5-13 EVEREST 980086 10/11/03 39
ENGINE REF PART NO.
ENGINE 1 13 9 2 12 3 4 5 6 5 6 7 7 7 8 5-15 EVEREST 980086 02/18/03 SUPPLIED WITH ENGINE
ENGINE REF PART NO. QTY 1 2 3 4 5 6 7 8 9 10 11 12 13 42-902146 42-902138 87083 57054 70377 87163 87171 57119 790408 42-902349 42-902350 02-000143 31089 1 1 4 4 4 4 6 2 2 1 1 4 1 DESCRIPTION SERIAL NO. FROM NOTES: NIS START #23300-H5015 NIS VLV, PCV#11810-A3501 WASHER, 5/16 SPLIT LOCK PLTD NUT, M8 SCR, 3/8-16 X 1.
ENGINE 18 19 3 - + 4 5 6 FUEL LINES 20 21 22 17 4 9 5 4 6 2 7 7 8 4 9 12 9 1 14 4 4 11 13 10 10 16 15 5-17 4 EVEREST 980086 06/07/03
ENGINE REF PART NO. QTY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 790606 790457 42-902144 02-000066 87162 70270 87171 57119 57047 00-000286 790573 790605 790115 43-807504 790487 64-950383 03-000266 57086 57053 70549 87083 02-000143 2 2 1 8 3 3 4 2 3 2 1 1 1 1 1 1 1 1 1 4 4 4 DESCRIPTION SERIAL NO. FROM NOTES: EL, 90DEG 1/8NPT X 1/4HB SCR, 3/8-16 X 3.
ENGINE GOVERNOR 1 2 3 4 5 9 6 4 5 16 15 14 10 13 11 11 12 5-19 EVEREST 980086 02/18/03 7
ENGINE GOVERNOR REF 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 PART NO. 140639 87176 00-000298 87083 70302 56-501870 42-902200 04-000288 42-902199 70270 02-000066 790405 57047 44-802221 44-802311 57220 QTY 1 4 4 2 2 1 1 1 1 1 2 1 1 1 1 1 DESCRIPTION SERIAL NO.
COOLANT SYSTEM 2 4 1 5 3 THERMOSTAT HOUSING FROM ENGINE 6 6 12 7 8 9 10 11 5-21 EVEREST 980086 02/18/03
COOLANT SYSTEM REF PART NO. QTY 1 2 3 4 5 6 7 8 9 10 11 12 00-000216 140642 790429 03-000065 49-802010 02-000143 52-502038 57113 04-000296 50-501761 57285 03-000248 2 1 1 2 1 6 2 2 2 2 2 2 DESCRIPTION SERIAL NO.
VACUUM BLOWER 7 4 3 2 5 1 15 10 23 11 12 13 13 18 16 19 21 2 22 2 2 20 14 2 18 17 5-23 EVEREST 980086 07/08/03
VACUUM BLOWER REF 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 PART NO. 57114 87171 04-000091 12-800099 43-807106 52-501684 56-501994 140611 44-802245 790444 52-502071 43-810104 790443 790442 44-802319 790467 70377 87163 70069 57119 00-000336 57111 00-000340 QTY 2 16 1 2 1 1 1 1 1 1 1 2 2 1 2 4 4 8 4 4 2 3 3 DESCRIPTION SERIAL NO.
WATER PUMP-PP 3 5 2 7 2 25 35 4 10 TO PRESSURE MANIFOLD 27 TO WATER BOX 38 20 6 TO TOP OF FLOWMETER 8 9 31 17 11 26 12 13 15 34 32 14 TO CHEMICAL PRIME VALVE 37 30 33 40 46 29 19 41 24 42 39 20 45 44 43 42 47 21 22 23 41 40 5-25 EVEREST 980086 06/26/03 36
WATER PUMP-PP REF PART NO.
WATER PUMP-PPHP 5 6 TO PRESSURE MANIFOLD 3 TO PRESSURE GAUGE 25 2 7 36 2 4 16 35 10 27 TO WATER BOX 39 20 18 21 TO TOP OF FLOWMETER 8 9 31 11 17 15 40 13 26 12 34 41 32 14 37 38 TO CHEMICAL PRIME VALVE 33 43 49 24 19 44 42 45 20 21 48 47 46 45 50 22 23 44 43 5-27 29 EVEREST 980086 06/26/03 30
WATER PUMP-PPHP REF PART NO.
WATER PUMP 1 2 4 3 7 5 6 18 17 15 14 13 7 16 19 19 12 8 11 9 10 5-29 20 EVEREST 980086 02/18/03
WATER PUMP REF PART NO. QTY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 - 42-809393 42-809239 43-807063 42-902380 42-809392 42-809391 42-809394 42-809388 42-809387 42-809320 42-809386 42-809385 42-809384 42-809383 42-809382 42-809249 42-809381 42-809380 790508 42-809397 05-008016 1 1 1 1 1 1 1 1 1 1 1 4 1 1 1 1 1 1 1 1 1 DESCRIPTION SERIAL NO.
VAC/HEAT EXCHANGER WITH SILENCER 31 26 1 2 4 5 7 7 6 20 14 22 29 21 7 13 12 6 4 5 1 23 28 12 24 6 29 5 9 32 1 4 7 7 3 19 6 5 1 18 15 10 25 11 10 30 8 5-31 EVEREST 980086 02/18/03 15
VAC/HEAT EXCHANGER WITH SILENCER REF PART NO.
SOLUTION TEMPERATURE CONTROL VALVE 7 1 4 6 5 3 4 2 5-33 EVEREST 980086 12/16/03
SOLUTION TEMPERATURE CONTROL VALVE REF PART NO. QTY 1 2 3 4 5 6 7 12-800282 84192 38317 12-800225 02-000066 87162 70017 1 1 1 2 2 2 2 DESCRIPTION CONN, 3/89 X 1/2T BR VLV, BALL, 3-WAY, HI-TEMP/PRES HNDL, VALVE, 3-WAY, HI P/T ELL, 3/8P X 1/2T BR FLATWASHER, 1/4 WASHER, 1/4 SPLIT LOCK SCR, CAP 1/4-20 X 2.50 HHCS EVEREST 980086 12/16/03 SERIAL NO.
HELI-COIL HEAT EXCHANGER 1 11 2 7 3 4 TO THERMOSTAT ADAPTER 5 7 1 2 8 TO TEMPERTURE CONTROL VALVE 7 9 7 2 TO SUCTION SIDE OF ENGINE WATER PUMP 6 TO LOW PRESSURE REGULATOR 9 7 7 10 TO BOTTOM OF RADIATOR 5-35 8 EVEREST 980086 02/18/03
HELI-COIL HEAT EXCHANGER REF PART NO. QTY 1 2 3 4 5 6 7 8 9 10 11 70554 87171 790445 57-520073 15-808073 57119 03-000248 52-501627 12-800326 58-500654 01-000259 2 4 1 1 1 2 8 2 2 1 1 DESCRIPTION SERIAL NO. FROM NOTES: SCR, 3/8-16 X 3.
SOLUTION OUTLET FROM THREE WAY VALVE 9 13 11 8 12 FROM CHEMICAL PRIME VALVE 10 12 3 7 6 5 2 1 4 5-37 EVEREST 980086 08/13/03 FROM SIMULATED CHEMICAL PRIME VALVE
SOLUTION OUTLET REF PART NO. QTY 1 2 3 4 5 6 7 8 9 10 11 12 13 70270 87162 790324 11-800224 56015 22015 730224 15-808094 12-800225 11-800118 34-903019 12-800261 11-800206 4 4 1 1 2 2 1 1 1 1 1 2 1 DESCRIPTION SERIAL NO.
WATER BOX-PP 20 4 12 18 4 12 5 1 REAR TO WATER INLET 6 19 TO WASTE TANK 2 9 7 8 5 10 1 4 12 10 22 17 4 12 5-39 21 FRONT 3 11 EVEREST 980086 02/18/03
WATER BOX-PP REF PART NO. QTY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 11-800300 11-800432 12-800278 12-800269 14-806540 15-808075 75436 790437 57047 02-000066 03-000113 03-000246 15-808110 57006 790411 19-807014 11-800299 11-800361 12-800261 11-800041 11-800069 00-000286 2 1 1 4 2 1 1 1 2 4 2 6 1 2 1 1 1 1 1 1 1 2 DESCRIPTION SERIAL NO.
WATER BOX-PPHP 3 5 13 17 19 5 13 6 TO WATER INLET 1 7 REAR 20 TO WASTE TANK 2 10 8 9 11 1 5 13 11 21 18 5 13 6 FRONT 4 TO PRESSURE REGULATOR 13 5-41 EVEREST 980086 02/18/03
WATER BOX-PPHP REF PART NO. QTY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 11-800300 11-800432 11-800041 12-800278 12-800269 14-806540 15-808075 75436 790437 57047 02-000066 03-000113 03-000113 15-808110 57006 790411 19-807014 11-800299 11-800361 12-800261 00-000286 2 1 1 1 5 2 1 1 1 2 4 6 10 1 2 1 1 1 1 1 2 DESCRIPTION SERIAL NO.
PRESSURE REGULATOR-PP 13 FROM LOWER ELBOW ON HELICOIL ASSEMBLY 10 12 8 9 4 FROM LOWER CONNECTION ON FRONT HEATER CORE IN VAC HE ASSEMBLY 6 11 3 2 1 4 14 7 5 FROM WATER PUMP 5-43 8 EVEREST 980086 08/01/03
PRESSURE REGULATOR -PP REF PART NO. QTY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 00-000286 87162 02-000066 11-800224 11-800275 11-800429 12-800345 12-800347 790067 790106 790382 11-800118 12-800040 03-000246 2 2 2 2 1 1 1 2 1 1 1 1 1 1 DESCRIPTION SERIAL NO. FROM NOTES: SCR, CAP 1/4-20 X 2.
PRESSURE REGULATOR-PPHP FROM LOWER ELBOW ON HELICOIL ASSEMBLY FROM UPPER CONNECTION ON FRONT HEATER CORE IN VAC HE ASSEMBLY 2 12 19 3 14 13 8 15 FROM WATER BOX 5 3 19 18 FROM WATER PUMP 17 9 17 12 8 13 14 15 5-45 7 6 EVEREST 980086 01/28/04
PRESSURE REGULATOR -PPHP REF PART NO. QTY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 790106 12-800347 12-800345 790067 11-800275 11-800341 11-800240 11-800429 13-806040 15-808147 11-800224 790382 02-000066 87162 00-000286 11-800069 11-800368 84192 03-000246 790478 38317 1 1 2 1 1 1 1 2 1 1 6 2 4 4 4 1 3 1 4 1 1 DESCRIPTION ACCUMULATOR, 250PSI CAT 6026 ELL, 3/8P X 1/2T 45 EG.
WASTE TANK- 80 GAL. & 100 GAL.
WASTE TANK-80 GAL. & 100 GAL. REF PART NO. QTY 1 2 3 4A 4B 5A 5B 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 790125* 790448 56-501793 790475 790514 790470* 790509* 12-800031 11-800402 14-806569 790351 790124* 70432 OPEN 87029 61-950621 62986 00-000072 57119 87171 70015 87162 02-000066 50-502085* 43-807574 1 1 1 2 2 1 1 2 2 1 1 1 4 4 1 4 10 10 21 6 6 6 1 1 DESCRIPTION SERIAL NO.
HOSE ACCESSORIES 1 2 3 2 7 4 5 10 6 11 12 9 8 14 13 17 18 19 15 21 20 16 5-49 EVEREST 980086 06/07/03
HOSE ACCESSORIES REF PART NO. QTY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 12-800078 08-805147 10-805060 56015 22015 56012 10-805108 10-805077 08-805155 15-808012 43-810014 43-810019 11-800354 10-805157 13-806009 10-805295 22015 10-805077 08-805155 56012 10-805122 1 2 1 1 1 1 1 1 2 1 2 2 1 1 1 1 1 1 2 1 1 DESCRIPTION SERIAL NO.
BATTERY-FLOOR MOUNT 1 2 7 3 4 5 6 9 8 2 2 10 5-51 EVEREST 980086 06/07/03
BATTERY-FLOOR MOUNT REF PART NO. QTY 1 2 3 4 5 6 7 8 9 10 00-000167 87162 02-000066 31-900179 36-900056 47-700007 56-500188 56-502049 00-000132 57006 2 2 10 1 1 1 1 1 4 4 DESCRIPTION SERIAL NO.
AUTOMATIC PUMPOUT-OPTIONAL 17 11 16 6 10 7 10 1 4 5 5 3 7 2 5 13 6 5 14 4 3 8 5-53 9,12,15 EVEREST 980086 06/07/03
AUTOMATIC PUMPOUT-OPTIONAL REF 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 PART NO. 70105 00-000132 57006 87162 02-000066 03-000176 09-805591 10-805484 12-800052 12-800367 12-800444 43-807008 50-502055 52-000123 52-501993 61-951306 61-951319 QTY 4 2 4 4 4 4 1 1 1 1 1 1 1 1 1 1 1 DESCRIPTION SERIAL NO.
AUTOMATIC PUMPOUT-OPTIONAL 26 36 23 15 1 24 16 37 19 11 22 22 11 17 27 2 3 29 30 32 25 20 9 34 31 33 18 14 5 13 28 8 4 7 35 21 6 13 12 10 10 21 8 38 21 5 5-55 35 21 EVEREST 980086 06/07/03
AUTOMATIC PUMPOUT-OPTIONAL REF PART NO.
WAND- TITANIUM SIX JET-OPTIONAL 9 11 22 3 3 9 23 18 18 24 20 14 21 6 5 2 26 17 4 8 10 15 16 13 12 32 1 19 25 7 30 29 33 27 31 35 28 34 5-57 EVEREST 980086 06/07/03
WAND- TITANIUM SIX JET-OPTIONAL REF PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 - 00-000282 00-000317 70228 57090 04-000093 09-805603 10-805504 56015 11-800206 12-800060 12-800322 56012 14-806512 17-803018 17-803006 17-803010 17-803036 17-803078 52-501619 52-502008BK 52-502009 52-502057 52-502058 56-502548 56-502534 61-950496 16-808189 16-808190 16-808228 16-808229 43-810062 43-810063 43-810064 52-501590 48-941462 48-941296 SERIAL NO.
WAND - QUAD-JET - OPTIONAL 27 28 29 30 31 32 33 34 14 9, 10 16 17 8 7 18 12 11 4 6 5 2 13 15 3 14 1 21, 22 25 26 19, 20 23, 23A, 23B 19, 24 5-59 EVEREST 980086 06/07/03
WAND - QUAD-JET - OPTIONAL SERIAL NO. FROM REF PART NO.
WAND - TRI-JET - OPTIONAL 25 26 27 29 30 28 31 16 14 17 9, 10 32 8 7 18 12 6 5 4 11 13 15 3 2 1 24 23 20, 21, 22 5-61 EVEREST 980086 06/07/03 19, 19A, 19B
WAND – TRI - OPTIONAL SERIAL NO. FROM REF PART NO.
STAIR TOOL-OPTIONAL 16 17 18 20 19 21 22 2 3 23 4 6 1, 1A 5, 5A 7 8 9, 10 11 12 14 13 15, 15A 5-63 EVEREST 980086 06/07/03
STAIR TOOL-OPTIONAL SERIAL NO. FROM REF PART NO.
UPHOLSTERY TOOL-OPTIONAL 20 21 22 23 24 25 27 28 26 29 30 37 31 8 34 36 33 32 7 6 35 4 11 3 5 1 9 10 12 14 16 2 13 18 15 19 17 3 5-65 EVEREST 980086 06/07/03
UPHOLSTERY TOOL-OPTIONAL REF PART NO.
SHELF ASSEMBLY-OPTIONAL 16 4 3 17 2 1 4 3 2 3 4 15 3 2 6 2 5 4 7 10 8 2 5 3 4 2 9 12 2 11 10 14 4 13 10 2 5 OVERALL DIMESNION: 41-1/2" TALL 50-1/8" WIDE 57" WIDE (WITH TOOL HOLDERS) 7-7/8" DEEP 10 2 12 DIMESIONAL DATA 50 1/8 7 5 1 5-67 EVEREST 980086 06/07/03 11
SHELF ASSEMBLY-OPTIONAL REF PART NO. QTY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 65-950392 56-501921 02-000066 87162 70721 70270 50-501840 56-502067 56-501942 50-501753 01-000105 56-501922 50-501749 56-501920 46-802506 50-501755 50-501754 48-941152 1 1 1 1 1 1 1 VAN STORAGE UNIT SHELF, LWR FLATWASHER, 1/4 WASHER, 1/4 SPLIT LOCK SHOULDER BOLT, 182 OD X 2.
WATER TANK, DUAL WITH DEMAND PUMP-OPTIONAL 1 1 4 3 2 2 3 4 13 5 12 13 6 7 9 9 8 11 6 7 7 10 7 8 TO DEMAND PUMP 8 OVERALL DIMNSION: 32-1/2" TALL 62-5/8" WIDE 15-1/2" DEEP 14 5-69 EVEREST 980086 06/07/03
WATER TANK, DUAL WITH DEMAND PUMP-OPTIONAL REF 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 - PART NO.
WATER TANK - DEMAND PUMP-OPTIONAL 3 2 4 1 11 6 5 4 10 4 9 13 12 13 14 14 8 7 5-71 8 EVEREST 980086 03/22/06
WATER TANK - DEMAND PUMP-OPTIONAL REF PART NO. QTY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 70305 87083 02-000143 03-000113 09-805278 09-805357 09-805446 12-800345 13-806009 14-806553 41-905049 20381-022 11-800275 03-000246 4 4 4 4 1 1 1 1 1 1 1 1 1 2 DESCRIPTION SERIAL NO. FROM NOTES: SCR, 5/16-18 X 3/4 HHCS GR5 PL TDL WASHER, 5/16 SPLIT LOCK PLTD WASHER, 5/16 FLAT CLAMP, HOSE #12 SST HOSE, WATER 3/4 X 3” HOSE, WATER .75 X 5.
HOSE REEL-OPTIONAL OVERALL MOUNTING DETAIL 1 47" TALL 44-1/2" DEEP Vehicle Floor 21 23 22 24 25 17 13 14 15 5 6 16 8 13 14 2 7 12 16 15 15 3 9 2 5 3 13 6 10 11 12 10 14 7 9 4 5-73 EVEREST 980086 06/07/03 8
HOSE REEL-OPTIONAL REF PART NO. QTY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 56-501962 03-000124 52-501685 56-501960 56-502207 61-950854 02-000066 87162 70270 57031 56-501968 45-802138 02-000143 87083 70302 44-802122 56-501961 00-000072 50-500511 87171 57119 55-501789 50-501812 04-000302 04-000303 1 2 2 1 1 1 2 2 2 2 1 2 4 4 4 4 1 10 1 10 10 1 1 1 1 DESCRIPTION SERIAL NO.
WIRING DIAGRAM 5-75 EVEREST 980086 04/06/04
EVEREST 980086 12/16/03 14-806506 12-800093 03-000065 09-805234 (36") (53") LEFT SIDE CONTROL PANEL 10-805275 WATER/CHEMICAL PUMP 790644 10-805275 (19") PRESSURE REGULATOR (38") 790419 (26") PART OF 790647 (4-1/2") OVER FLOW BOTTLE 09-805099 (40") 790648 790647 790497 (23") SOLUTION OUTLET 10-805107 (33-1/2") 10-805142 (29") 10-805357 09-805234 (36") 09-805632 (10") RADIATOR 790419 (26") 790434 (LOWER) 10-805288 (17") 790573 (UPPER) ENGINE 09-805625( 34") 790607 (36") FUEL FI
EVEREST 980086 04/06/04 14-806506 12-800093 03-000065 09-805234 (36") (53") LEFT SIDE CONTROL PANEL 790421 (15") WATER/CHEMICAL PUMP 790421 (15") 09-805406 PRESSURE REGULATOR 790648 790647 790420 (28") PART OF 790647 (4-1/2") OVER FLOW BOTTLE 09-805099 (40") 790497 (23") SOLUTION OUTLET 10-805107 (33-1/2") 10-805142 (29") 10-805357 790419 (26") RADIATOR (38") ENGINE 790644 790434 (LOWER) 10-805288 (17") 790434 (UPPER) 10-805316 (39") UPPER 09-805234 (36") 09-805287 (42") (5
New Truck Mount Machine Warranty Limited Warranty PROCHEM warrants new machines against defects in material and workmanship under normal use and service to the original purchaser. Any statutory implied warranties, including any warranty of merchantability or fitness for a particular purpose, are expressly limited to the duration of this written warranty.
New Truck Mount Machine Warranty This Warranty Shall Not Apply To: 1. Any product that has been subject to abuse, misuse, neglect or unauthorized alteration (including the use of incompatible or corrosive chemicals or overloading of capacity). 2. Products that have experienced shipping or freight damage. 3. Repairs necessary to correct any failure due to improper pre-delivery service and inspection by the selling dealer. 4. Time for cleaning units in preparation for repair. 5.
