Owner's manual

TABLE OF CONTENTS
EVEREST 980086 02/18/03
2
Machine Data Log/Overview. .........................1
Table of Contents...........................................2
Receiving Your Unit.......................................4
HOW TO USE THIS MANUAL
How to use this Manual..................................1-1
SAFETY
Safety Instructions .........................................2-1
Hazard Intensity Level ...................................2-3
OPERATION & SYSTEMS
Technical Specifications................................3-1
Installation Requirements ..............................3-2
Fuel Requirements.........................................3-2
Engine Oil Requirements...............................3-2
Chemicals & Water........................................3-3
Water Pumping and
Components.................................................3-4
Heat Transfer Systems................................3-8
Chemical Injection System ..........................3-11
Vacuum System...........................................3-12
Pre-run Inspections......................................3-13
Priming the Chemical Pump........................3-14
Waste Pump................................................3-14
Cleaning .......................................................3-14
Upholstery Cleaning.....................................3-15
Shutdown and Daily Maintenance(LP)........3-15
High Pressure System .................................3-15
High Pressure Shutdown & Return to Low
Pressure.......................................................3-16
De-flooding Operations................................3-16
Freezing Protection......................................3-16
Winterizing Your Unit ...................................3-17
Removing Anti-freeze from Unit...................3-18
MAINTENANCE & SERVICE
Maintenance
Maintenance Schedule............................4-1
Key Maintenance Checkpoints ...............4-3
Engine......................................................4-4
Vacuum Pump.........................................4-5
Water Pump.............................................4-6
Vacuum Inlet Filter...................................4-6
Vacuum Relief Valve...............................4-6
Vacuum Drive Belts, Pulleys And Hubs..4-6
Water Pump Drive Belt............................4-7
Float Valve (Water Box)..........................4-7
Waste Tank Strainer Basket ...................4-7
Y-Strainer (Outlet) ...................................4-7
Check Valve (Outlet)...............................4-7
Chemical Pump.......................................4-7
Chemical Simulator Valve.......................4-7
Nitrogen Accumulator..............................4-8
Pressure Regulator..................................4-8
Vacuum Hoses ........................................4-8
High Pressure Hoses ..............................4-8
Optional Waste Pump-out.......................4-8
Engine Coolant Replacement .................4-8
General Service Adjustments
Engine Speed ..........................................4-9
Check Valve (Solution Outlet).................4-11
Chemical Pump.......................................4-11
Packing Nut Adjustment
(Chemical Metering & Selector Valves)..4-12
Pressure Regulator..................................4-12
Adding/Draining Engine Coolant.............4-12
Troubleshooting.......................................4-13