MINI-EXTRACTOR Operating Instructions (GB/USA) 120V MODELS ONLY C 980238 03/08/06 Operating Instructions
MACHINE DATA LOG/OVERVIEW MODEL _______________________________________ DATE OF PURCHASE __________________________ SERIAL NUMBER ______________________________ SALES REPRESENTATIVE # _____________________ DEALER NAME ________________________________ OPERATIONS GUIDE NUMBER ___________________ PUBLISHED __________________________________________ YOUR DEALER Name: _______________________________________________________________________________ Address: _____________________________________________________
TABLE OF CONTENTS Machine Data Log/Overview.............................. 2 Table of Contents ............................................. 3 HOW TO USE THIS MANUAL How to use this Manual..................................... 1-1 SAFETY GROUP PARTS LIST Extractor Group. .................................................. 5-1 Solution Pump Group. ......................................... 5-3 Wiring Diagram ................................................... 5-5 Hand Tool.......................................
HOW TO USE THIS MANUAL This manual contains the following sections: - - The PARTS LIST section contains assembled parts illustrations and corresponding parts list. The parts lists include a number of columns of information: HOW TO USE THIS MANUAL SAFETY OPERATIONS MAINTENANCE PARTS LIST - The HOW TO USE THIS MANUAL section will tell you how to find important information for ordering correct repair parts. - Parts may be ordered from authorized dealers.
IMPORTANT SAFETY INSTRUCTIONS When using an electrical appliance, basic precaution must always be followed, including the following: READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE. ! WARNING: To reduce the risk of fire, electric shock, or injury: Use only indoors. Do not use outdoors or expose to rain. Use only as described in this manual. Use only manufacturer’s recommended components and attachments.
HAZARD INTENSITY LEVEL The following symbols are used throughout this guide as indicated in their descriptions: HAZARD INTENSITY LEVEL There are three levels of hazard intensity identified by signal words -WARNING and CAUTION and FOR SAFETY. The level of hazard intensity is determined by the following definitions: ! WARNING WARNING - Hazards or unsafe practices which COULD result in severe personal injury or death.
GROUNDING INSTRUCTIONS THIS PRODUCT IS FOR COMMERCIAL USE ONLY. ELECTRICAL: In the USA this machine operates on a standard 15 amp 115V, 60 hz, A.C. power circuit . The amp, hertz, and voltage are listed on the data label found on each machine. Using voltages above or below those indicated on the data label will cause serious damage to the motors.
MACHINE OPERATIONS SET UP AND OPERATION 1. Upon removing your new mini-extractor from the box, loosen the latch at back end of the machine that secures the recovery tank to the solution tank. Remove the recovery tank from the solution tank. 2. Pour clean, hot water to the indicated fill line of the solution tank. To avoid possible tank distortion, water temperature must not exceed 140 F (60C). 3.
MAINTENANCE DAILY MAINTENANCE: Follow same procedure for Shut Down and Storage. VACUUM MOTOR REPLACEMENT: 1. Turn off all switches and unplug machine. PERIODIC MAINTENANCE: 2. Unlatch and remove recovery tank. 1. 3. Unfasten screws holding vacuum motor retainer to vacuum motor housing 4. Lift vacuum motor from vacuum motor housing. Locate the vacuum motor wires and disconnect at the connector. 5. Remove vacuum motor. 6. Reverse process to install vacuum motor replacement. 2. 3. 4.
TROUBLESHOOTING TROUBLESHOOTING PROBLEM. Little or no solution flow CAUSE SOLUTION Clogged spray jet on cleaning tool Remove and clean jets Check and replace pump. Faulty pump Loss of vacuum/ Solution recovery 4-2 Incorrectly attached solution hose Incorrectly attached vac hose Obstruction in cleaning tool Recovery tank is not securely mounted on the solution tank. Ensure solution hose coupler is securely attached to the coupler on the solution tank.
NOTES 980238 04/21/05 4-3
EXTRACTOR GROUP 13 48 49 880434 (REF) 880433 (REF) 15 1 2 230V MODELS ONLY 47 3 PART OF ITEM 16 11 4 8 9 10 12A 12B 8 9 6 7A 7B 8 9 22 23 27 17 21 19 18 39 20 25 24 50 PART OF ITEM 40 45 44 TO PUMP 38 26 88884 (REF) 8 27 29 30A 30B 37 41 16A 16B 16C 16D 5 45 46 31 43 42 40 32 MOUNTING SURFACE DETAIL 'A' 33 SEE DETAIL 'A' FOR INTERNAL SOLUTION TANK PARTS 34 35 36 5-1 980238 03/08/06
EXTRACTOR GROUP SERIAL NO. FROM REF PART NO.
SOLUTION PUMP GROUP 1 9 5 6 2 5 3 4 4 7A 7B 3 5 8 5-3 980238 05/23/05
SOLUTION PUMP GROUP REF PART NO. QTY 1 2 3 4 5 6 7A 7B 8 9 70528 140172 35187 40031 20042 39326 250-78 250-78A 39174 87016 2 1 3 2 3 1 1 1 1 2 SERIAL NO. FROM DESCRIPTION SCREW, 10-32 X 3/8 PPH EX-SEMS BRACKET, SOLENOID PUMP GASKET, TUBE SEAL HOSEBARB, 1/8 MPT 3/8 90° CLAMP, HOSE HOSE, 3/8” WIREBOUND X 8.8” PUMP, 110/120 60HZ FLOJET PUMP, 220/240V 50 HZ FLOJET HOSE, 3/8” WIREBOUND X 2.6” WASHER, #10 EXT.
WIRING DIAGRAM CIRCUIT BREAKER BLK WHT BLK WHT GRN 4 1 SWITCH BLK VAC BLK 1 9 10 GRN 2 BLK WHT PUMP 3 120V MACHINES CAPACITOR CIRCUIT BREAKER LOAD FILTER LINE 8 BLU BLK GRN WHT BLK BRN GRN 7 5 6 SWITCH 1 BLK VAC BLK 1 GRN 9 10 BLK PUMP 230V MACHINES 5-5 980238 04/21/05 WHT 2 3
WIRING PARTS LIST REF 1 2 3 4 5 6 7 8 9 10 PART NO. 88884 880430 880431 880432 880433 880434 880436 880435 70323 87016 QTY 2 1 1 1 1 1 1 1 1 1 SERIAL NO.
HAND TOOL 1 3 2 5 6 7 8 4 5-7 980238 04/21/05
HAND TOOL REF PART NO. 1 2 3 4 5 6 7 8 9 41536 84200 39712 270-11 44100 629998 54202 34438 HTO SERIAL NO.
M INI CART 1 2 3 4 4 5-9 980238 04/21/05
MINI CART REF PART NO. 1 2 3 4 62846 89086 87054 70262 PMCT SERIAL NO. FROM DESCRIPTION PLATE, WELDMENT WHEEL, 5”D X 1” X .
CART 5-11 980238 03/08/06
CART REF PART NO. 1 2 3 4 5 6 7 8 9 10 11 78310 70010 57196 57104 89048 57047 27637 70088 140088 18010 87013 PCT SERIAL NO. FROM DESCRIPTION TUBE, CART HANDLE SCREW, 1/4-20 X 1.5 TAP PLTD.
SUGGESTED SPARE PARTS REF PART NO. 1 2 3 4 5 6 7 72194 53137 53138 250-78 250-78A 140687 140688 5-13 SERIAL NO.
