Installation Guide

ManualsBrandsProCom ManualsFireplace InsertsGas Fireplace Insert Duel Fuel Technology – 26,000 BTU

CAUTION - FOR YOUR SAFETY

VENT FREE GAS FIREPLACE INSERT

MODEL #FBD28T

WARNING:This appliance is equipped

for (Natural and Propane) gas. Field

conversion is not permitted other than

between natural or propane gases.

PC-FB28D653-1203

This appliance may be installed in an aftermarket, permanently located, manufactured

(mobile) home, where not prohibited by local codes. This appliance is only for use with

propane or natural gas. This appliance is equipped with a simple means to switch

between propane and natural gas. Field conversion by any other means including the

use of a kit is not permitted.

This is an unvented gas-red heater. It uses air (oxygen) from the room in which it is

installed. Provisions for adequate combustion and ventilation air must be provided.

Refer to Air For Combustion and Ventilation section on page 7 of this manual.

INSTALLER: Leave this manual with the appliance. CONSUMER: Retain this manual

for future reference.

Questions about installation, operation, or troubleshooting? Before returning to your retailer, contact our

customer service department at 1-877-886-5989, 8:00 a.m.- 4:30p.m., EST, Monday-Friday or e-mail

customerservice@usaprocom.com.

WARNING: IF THE INFORMATION IN THIS MANUAL IS NOT FOLLOWED

EXACTLY, A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY

DAMAGE, PERSONAL INJURY, OR LOSS OF LIFE.

– Do not store or use gasoline or other ammable vapors and liquids in vicinity of

this or any other appliance.

WHAT TO DO IF YOU SMELL GAS

• Do not try to light any appliance.

• Do not touch any electrical switch; do not use any phone in your building.

• Immediately call your gas supplier from a neighbor’s phone. Follow the gas

supplier’s instructions.

• If you cannot reach your gas supplier, call the re department.

– Installation and service must be performed by a qualied installer, service agency

or the gas supplier.

Summary of content (27 pages)

PAGE 1
WARNING:This appliance is equipped for (Natural and Propane) gas. Field conversion is not permitted other than between natural or propane gases. VENT FREE GAS FIREPLACE INSERT MODEL #FBD28T CAUTION - FOR YOUR SAFETY WARNING: IF THE INFORMATION IN THIS MANUAL IS NOT FOLLOWED EXACTLY, A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY, OR LOSS OF LIFE. – Do not store or use gasoline or other flammable vapors and liquids in vicinity of this or any other appliance.
PAGE 2
TABLE OF CONTENTS Important Safety Information................................................................................................................................................................3 Product Features..................................................................................................................................................................................5 Air For Combustion and Ventilation..........................................................................
PAGE 3
IMPORTANT SAFETY INFORMATION IMPORTANT: Read this owner’s manual carefully and completely before trying to assemble, operate, or service this heater. Improper use of this heater can cause serious injury or death from burns, fire, explosion, electrical shock, and carbon monoxide poisoning. Only a qualified installer, service agent, or local gas supplier may install and service this product.
PAGE 4
8. Do not use heater if any part has been under water. Immediately call a qualified service technician to inspect the room heater and to replace any part of the control system and any gas control which has been under water. 9. Turn off and unplug heater and let cool before servicing. Only a qualified service person should service and repair heater. 10. Operating heater above elevations of 4,500 feet could cause pilot outage. 11.
PAGE 5
PRODUCT FEATURES SAFETY PILOT This heater has a pilot with an Oxygen Depletion Sensing (ODS) safety shutoff system. The ODS/pilot shuts off the heater if there is not enough fresh air. PIEZO IGNITION SYSTEM This heater is equipped with an electronic piezo control system. This system requires one (1) AAA battery (provided). THERMOSTAT HEAT CONTROL The control automatically cycles the burner on and off to maintain a desired room temperature. See page 19.
PAGE 6
UNPACKING 1. Remove top inner pack. 2. Tilt carton so that heater is upright. 3. Remove protective side packaging. 4. Slide heater out of carton. 5. Remove protective plastic wrap. 6. Hold the screen, lift, and pull forward. 7. Remove log set by cutting plastic ties. 8. Carefully unwrap log. 9. Check for any shipping damage. If heater or log is damaged, promptly inform your dealer where you bought the heater. 10. Remove four screws and two bottoms of angle iron. PRODUCT IDENTIFICATION Fig.
PAGE 7
AIR FOR COMBUSTION AND VENTILATION WARNING: If the area in which the heater may be operated does not meet the required volume for indoor combustion air, combustion and ventilation air shall be provided by one of the methods described in the National Fuel Gas Code, ANSI Z223.1/NFPA 54, the International Fuel Gas Code, or applicable local codes. PRODUCING ADEQUATE VENTILATION All spaces in homes fall into one of the three following ventilation classifications: 1. Unusually Tight Construction 2.
PAGE 8
DETERMINING FRESH-AIR FLOW FOR HEATER LOCATION Determining if You Have a Confined or Unconfined Space Use this worksheet to determine if you have a confined or unconfined space. Space: Includes the room in which you will install heater plus any adjoining rooms with door-less passageways or ventilation grills between the rooms. 1. Determine the volume of the space Length × Width × Height = cu. ft. (volume of space) Example: Space size 20 ft. (length) × 16 ft.(width) × 8 ft. (ceiling height) = 2560 cu. ft.
PAGE 9
Ventilation Air From Inside Building Fig. 2 - Ventilation Air from Inside Building This fresh air would come from adjoining unconfined space. When ventilating to an adjoining unconfined space, you must provide two permanent openings: one within 12 inches of the wall connecting the two spaces (see options 1 and 2, Fig. 2). You can also remove door into adjoining room (see option 3, Fig. 2). Follow the National Fuel Gas Code NFPA 54/ ANS Z223.1.
PAGE 10
INSTALLATION NOTICE: This heater is intended for use as supplemental heat. Use this heater along with your primary heating system. Do not install this heater as your primary heat source. If you have a central heating system, you may run system’s circulating blower while using heater. This will help circulate the heat throughout the house. WARNING: A qualified technician must install heater. Follow all local codes.
PAGE 11
NOTE: When heater is installed directly on carpeting, tile or other combustible material, other than wood flooring, the heater must be installed on a metal or wood panel extending the full width and depth of the heater. Fig. 5 - Clearance to Combustibles BUILT-IN FIREPLACE INSTALLATION Built-in installation of this fireplace involves installing fireplace into a framed-in enclosure. This makes the front of the fireplace flush with wall.
PAGE 12
Fig. 8 - Rough Opening for Installing in Corner IMPORTANT: When finishing your firebox, combustible materials such as wall board, gypsum board, sheet rock, drywall, plywood, etc, must have ½ -in. clearance to the sides and top of the firebox. Combustible materials should never overlap the firebox front. WARNING: Do not allow any combustible materials to overlap the firebox front. WARNING: Do not allow combustible or noncombustible materials to cover any necessary openings like louvered slots.
PAGE 13
CONNECTING TO GAS SUPPLY WARNING: A qualified technician must connect heater to gas supply. Follow all local codes. WARNING: This appliance requires a 3/8 in. NPT inlet connection to pressure regulator (see Fig. 10). CAUTION: Never connect heater directly to the gas supply. This heater requires an external regulator (not supplied). The external regulator between the gas supply and heater must be installed. Gas supplier provides external regulator for natural gas.
PAGE 14
CAUTION: Use only new black iron or steel pipe. Internally tinned copper tubing may be used in certain areas. Check your local codes. Use pipe of ½ inch diameter or greater to allow proper volume gas to heater. If pipe is too small, loss of pressure will occur. Installation must include an equipment shutoff valve, union, and plugged 1/8-inch NPT tap. Locate NPT tap within reach for test gauge hook up. NPT tap must be upstream from heater (see Fig. 12).
PAGE 15
CAUTION: Two gas line installations at the same time are prohibited. The access plate to the simple switching means shall not be opened while the heater is in operation. This appliance can be used with propane or natural gas. It is shipped from the factory adjusted for use with propane. Only a qualified installer or service technician can perform gas selection and connecting to gas supply.
PAGE 16
CHECKING GAS CONNECTIONS WARNING: Test all gas piping and connections for leaks after installing or servicing. Correct all leaks immediately. WARNING: Never use an open flame to check for a leak. Apply a mixture of liquid soap and water to all joints. If bubbles form, there may be a leak. Correct all leaks immediately. Pressure Testing Gas Supply Piping System Test Pressures In Excess Of 1/2 PSIG ( 3.5kPa ) 1.
PAGE 17
INSTALLING LOGS Fig. 18 - Installing Log Set WARNING: Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this heater may result in property damage or personal injury. Burner Ports CAUTION: After installation, and periodically thereafter, check to ensure that no flame comes in contact with any log. With the heater set to high, check to see if flames contact any log.
PAGE 18
OPERATION FOR YOUR SAFETY READ BEFORE LIGHTING WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury, or loss of life. NOTICE: During initial operation of new heater, burning logs will give off a paper burning smell. Orange flame will also be present. Open a window to vent smell. This will last only a few hours. CAUTION: Do not try to adjust heating levels by using the equipment shutoff valve. A.
PAGE 19
THERMOSTATIC CONTROL OPERATION The thermostatic control used on this model differs from standard thermostats. Standard thermostats simply turn the burner on and off. The thermostat used on this heater senses the room temperature. At times the room may exceed the set temperature. If so, the burner will shut off. The burner will cycle back on when room temperature drops below the set temperature. The control knob can be set to any comfort level between HIGH (5) and LOW (1).
PAGE 20
INSPECTING BURNERS Check pilot flame pattern and burner flame patterns often. PILOT FLAME PATTERN 1. Turn control knob to pilot position 2. Inspect pilot flame and refer to Fig. 20 and 21. • Fig. 20 shows a correct pilot flame pattern. • Fig. 21 shows an incorrect pilot flame pattern. The incorrect pilot flame is not touching the thermocouple. This will cause the thermocouple to cool. When the thermocouple cools, the heater will shut down. • If the pilot flame is incorrect, as shown in Fig.
PAGE 21
CARE AND MAINTENANCE WARNING: Failure to keep primary air openings of burners clean may result in sooting and property damage. CAUTION: You must keep control areas, burner, and circulating air passageways of heater clean. Inspect these areas of heater before each use. Have heater inspected yearly by a qualified service person. Heater may need more frequent cleaning due to excessive lint from carpeting, bedding material, pet hair, etc.
PAGE 22
TROUBLESHOOTING WARNING: If you smell gas: • Shut off gas supply. • Do not try to light any appliance. • Do not touch any electrical switch; do not use any phone in your building. • Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions. • If you cannot reach your gas supplier, call the fire department. IMPORTANT: Operating heater where impurities in air exist may create odors.
PAGE 23
Problem Possible Cause Corrective Action Gas odor during combustion. 1. Gas leak. (See Warning Statement at top of page 22). 1. Locate and correct all leaks (see “Checking Gas Connections,” page 16). Slight smoke or odor during initial operation. 1. Residues from Manufacturing process. 1. Problem will stop after a few hours of operation. Heater produces a whistling noise when burner is lit. 1. Turning control knob to high (5) position when burner is cold. 2. Air in gas line. 1.
PAGE 24
REPLACEMENT PARTS NOTE: Use only original replacement parts. This will protect your warranty coverage for parts replaced under warranty. PARTS UNDER WARRANTY Call Customer Service toll free at (877)886-5989 for referral information.
PAGE 25
REPLACEMENT PARTS LIST This list contains replaceable parts for your heater. When ordering replacement parts, follow the instructions listed under Replacement Parts on page 24 of this manual.
PAGE 26
PAGE 27
WARRANTY INFORMATION Keep This Warranty IMPORTANT: We urge you to fill your warranty registration card within TEN(10) days of date of installation, complete with the entire serial number which can be found on the rating plate. Retain this portion of the card for your record. Always specify model and serial numbers when communicating with customer service. We reserve the right to amend these specifications at any time without notice. The only warranty applicable is our standard written warranty.