Model No. PFTL54806.0 Serial No. Serial Number Decal USER'S MANUAL QUESTIONS? As a manufacturer, we are committed to providing complete customer satisfaction. If you have questions, or if parts are damaged or missing, PLEASE CONTACT OUR CUSTOMER SERVICE DEPARTMENT DIRECTLY. CALL TOLL-FREE: 1-888-533-1333 Mon.–Fri. 6 a.m.–6 p.m. MST Sat. 8 a.m.–5 p.m. MST ON THE WEB: www.proformservice.com CAUTION Read all precautions and instructions in this manual before using this equipment.
TABLE OF CONTENTS IMPORTANT PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 BEFORE YOU BEGIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
IMPORTANT PRECAUTIONS WARNING: To reduce the risk of burns, fire, electric shock, or injury to persons, read the following important precautions and information before operating the treadmill. 1. It is the responsibility of the owner to ensure that all users of this treadmill are adequately informed of all warnings and precautions. this manual and order part number 146148, or see your local electronics store. 12.
21. When folding or moving the treadmill, make sure that the storage latch is fully closed. the treadmill, and before performing the maintenance and adjustment procedures described in this manual. Never remove the motor hood unless instructed to do so by an authorized service representative. Servicing other than the procedures in this manual should be performed by an authorized service representative only. 22. Do not change the incline of the treadmill by placing objects under the treadmill. 23.
BEFORE YOU BEGIN Thank you for selecting the new PROFORM® 540 treadmill. The 540 treadmill combines advanced technology with innovative design to let you enjoy an excellent form of cardiovascular exercise in the convenience and privacy of your home. And when you’re not exercising, the unique 540 treadmill can be folded up, requiring less than half the floor space of other treadmills. number and serial number before contacting us. The model number of the treadmill is PFTL54806.0.
2 1/2” Bolt (56)–4 ASSEMBLY 2 3/4” Bolt (47)–4 Washer (29)–4 Star Washer (81)–4 To hire an authorized service technician to assemble the treadmill, call toll-free 1-800-445-2480. Handrail Washer (11)– Assembly requires two persons. Set the treadmill in a cleared area and remove all packing materials; do not dispose of the packing4” materials until assembly is completed. Note: The underside of the treadmill walking Bolt (120)–2 belt is coated with high-performance lubricant.
2. Have a second person hold the Base (52) in the position shown. 2 Identify the Left Upright (53) (the Right Upright [54] has a large hole near the lower end). 9 2 Hold the Left Upright (53) so that the two small holes are on top as shown. Insert two Upright Bolts (2) with two Upright Washers (14) into the base of the Left Upright. Attach the Left Upright to the Base (52) with the Upright Bolts, two Upright Star Washers (9), and two Nuts (16). Do not tighten the Nuts yet.
5. See the left inset drawing. Identify the two Frame Spacers (11). Open the included packet of grease, and apply grease to both sides of both Frame Spacers. Then, identify the outer side of each Frame Spacer. 5 54 Hold a Frame Spacer (11) between the Right Upright (54) and the Lift Frame (23), with the outer side of the Frame Spacer facing the Right Upright.
7. Set the Console (91) face-down on a soft surface to avoid scratching the Console. Hold the Right Handrail (33), which has a large hole in the indicated location, near the Console. 7 Console Wire 85 Tie 7 Bracket Next, insert the console wire into the hole in the side of the Right Handrail (33). Using needlenose pliers, pull the console wire out of the hole near the bracket on the Right Handrail. 10 Large Hole 33 Next, set the Right Handrail (33) on the Console (91).
. Attach the ground wire on the Wire Harness (39) to the indicated hole in the Base (52) with a Ground Screw (84). 10 52 Ground Wire 39 84 Hole 11. Tighten two Belly Pan Screws (20) into the Belly Pan (66) and the Hood (65). Be careful not to overtighten the Belly Pan Screws. 11 65 20 66 12. See the lower drawing. Position the Uprights (53, 54) so that the treadmill Frame (51) is centered between the Uprights. 12 20 1 See steps 2, 5, and 6.
13. Attach the Latch Housing (48) to the Left Upright (53) with two Latch Screws (10); start both Latch Screws and then tighten them. Make sure that the large hole in the Latch Housing is on the indicated side. 13 53 Remove the knob from the pin. Make sure that the collar and the spring are on the pin. (Note: If there are two collars, place one on each side of the spring.) Insert the pin into the Latch Housing (48). Then, tighten the knob onto the pin. 48 Knob Spring 10 Large Hole Collar Pin 14.
OPERATION AND ADJUSTMENT THE PRE-LUBRICATED WALKING BELT Your treadmill features a walking belt coated with highperformance lubricant. IMPORTANT: Never apply silicone spray or other substances to the walking belt or the walking platform. Such substances will deteriorate the walking belt and cause excessive wear. HOW TO PLUG IN THE POWER CORD DANGER: Improper connection of the equipment-grounding conductor can result in an increased risk of electric shock.
CONSOLE DIAGRAM Thumb Pulse Sensor Note: If there are sheets of clear plastic on the console, remove the plastic. Key Clip FEATURES OF THE CONSOLE To use the manual mode of the console, follow the steps beginning on page 14. To use a preset program, see page 16. The advanced treadmill console offers a selection of features designed to make your workouts more effective. Note: If there is a sheet of clear plastic on the face of the console, remove the plastic.
HOW TO TURN ON THE POWER 1 Plug in the power cord (see page 13). 2 Locate the reset/off circuit breaker near the power cord. Make sure that the circuit breaker is in the reset position. 3 buttons. Each time a button is pressed, the speed setting will change by 0.1 mph; if a button is held down, the speed setting will change in increments of 0.5 mph. Note: After the buttons are pressed, it may take a moment for the walking belt to reach the selected speed setting.
The left side of the display will show the elapsed time, the distance that you have walked or run, and the incline level of the treadmill. Note: When a program is selected, the display will show the time remaining in the program instead of the elapsed time. too hard, or the circulation in your thumb will be restricted and your pulse may not be detected.
series of tones will sound. If the speed and/or incline of the treadmill is about to change, the speed setting and/or the incline setting will flash in the display to alert you. HOW TO USE A PRESET PROGRAM 1 Insert the key into the console. When the first segment is completed, all speed settings will move one column to the left.
THE INFORMATION MODE THE OPTIONAL CHEST PULSE SENSOR The console features an information mode that keeps track of treadmill usage information. The information mode also allows you to select miles or kilometers as the unit of measurement and to turn on and turn off the demo mode. An optional chest pulse sensor offers hands-free operation as it tracks your heart rate during your workouts. To purchase the optional chest pulse sensor, call the toll-free telephone number on the front cover of this manual.
HOW TO FOLD AND MOVE THE TREADMILL HOW TO FOLD THE TREADMILL FOR STORAGE Before folding the treadmill, adjust the incline to the lowest position. Next, unplug the power cord. CAUTION: You must be able to safely lift 45 lbs. (20 kg) to raise, lower, or move the treadmill. 1. Hold the metal frame firmly in the location shown by the arrow at the right. CAUTION: To decrease the possibility of injury, do not lift the frame by the plastic foot rails. Make sure to bend your legs and keep your back straight.
HOW TO LOWER THE TREADMILL FOR USE 1. Hold the upper end of the treadmill with your right hand as shown. Using your left hand, pull the latch knob to the left and hold it. Next, lower the frame until it is past the latch pin. Then, release the latch knob. Latch Pin Latch Knob 2. Hold the frame firmly with both hands, and lower it to the floor. To decrease the possibility of injury, bend your legs and keep your back straight.
MAINTENANCE AND TROUBLESHOOTING Most treadmill problems can be solved by following the steps below. Find the symptom that applies, and follow the steps listed. If further assistance is needed, please see the front cover of this manual. PROBLEM: The power does not turn on SOLUTION: a. Make sure that the power cord is plugged into a surge suppressor, and that the surge suppressor is plugged into a properly grounded outlet (see page 12).
PROBLEM: The walking belt slows when walked on SOLUTION: a. Use only a single-outlet surge suppressor that meets all of the specifications described on page 12. b. If the walking belt is overtightened, treadmill performance may decrease and the walking belt may become damaged. Remove the key and UNPLUG THE POWER CORD. Using the hex key, turn both rear roller bolts counterclockwise, 1/4 of a turn.
CONDITIONING GUIDELINES WARNING: Before beginning this or any exercise program, consult your physician. This is especially important for individuals over the age of 35 or individuals with preexisting health problems. The pulse sensor is not a medical device. Various factors, including your movement, may affect the accuracy of heart rate readings. The sensor is intended only as an exercise aid in determining heart rate trends in general. The following guidelines will help you to plan your exercise program.
PART LIST—Model No. PFTL54806.0 R0407A To locate the parts listed below, see the EXPLODED DRAWING on pages 24 to 27. Key No. Qty.
29 75 24 36 21 42 60 27 10 19 74 44 25 6 29 36 21 42 75 78 97 95 55 50 67 10 25 10 61 19 4 64 44 44 27 25 93 25 68 11 86 28 16 25 19 96 51 76 83 41 62 89 81 71 78 101 104 46 10 56 94 50 28 19 25 41 17 16 18 44 101 41 93 31 11 41 EXPLODED DRAWING A—Model No. PFTL54806.
EXPLODED DRAWING B—Model No. PFTL54806.
EXPLODED DRAWING C—Model No. PFTL54806.
EXPLODED DRAWING D—Model No. PFTL54806.
ORDERING REPLACEMENT PARTS To order replacement parts, please see the front cover of this manual. To help us assist you, be prepared to provide the following information when calling: • the MODEL NUMBER of the product (PFTL54806.
