Installation Guide

Installation Guide
16
Environmental Conditions
Varying weather conditions can
impact both the quality and
appearance of taped drywall joints.
Relative humidity, plus temperature,
will affect the working character-
istics of all joint compounds.
The potential for finishing and
decorating problems are minimized
when temperature, humidity and
airflow remain constant and as
close to occupancy environmental
conditions as possible. A minimum
temperature of 5F (10˚C) should
be maintained continuously for
48 hours prior to and throughout
the finishing process until applied
materials are thoroughly dry.
For example, cool wet weather will
slow down the drying process while
hot, dry weather hastens the drying
process. Exposure to winds, breezes
or drafts while drying can also affect
the performance of joint compounds.
Typical problems from improper
drying can be cracking, excessive
shrinkage, ridging and beading,
banding or bond failure. A further
explanation of these conditions
is outlined in the “Problems and
Solutions” section of this guide.
Proper precautions at the job site
should always be taken to mini-
mize the adverse effects of weather
on drying. These precautions will
ultimately reduce the application
time and expense from call backs
and rework.
Storage
Shelf-life up to 9 months under
good storage conditions. See
production date code. To prevent
spoilage and freezing, maintain
temperature at a minimum 50˚F (10˚C)
and protect container from exposure
to extreme heat and sunlight.
Frozen Ready Mix. Allow material
to thaw at room temperature for at
least 24 hours. When thawed, turn
the container upside-down for at
least 15 minutes. Turn pail right
side up, remove lid and immediately
remix with an electric drill. Ready
Mix should be lump free and ready
to use within 1 minute. Discard all
Ready Mix that does not remix to a
lump-free consistency.
Stacking
Ready Mix pails or cartons should
not be stacked more than two pallets
in height.
Mold And Mildew Growth
ProForm
brand XP
®
Ready Mix
with Dust-Tech
®
ProForm brand XP
®
Ready Mix with
Dust-Tech
®
was designed to pro-
vide extra protection against mold
and mildew compared to standard
ready mix compound. When tested
by an independent lab per ASTM D
3273 (“Standard Test Method for
Resistance to Growth of Mold on
the Surface of Interior Coatings
in an Environmental Chamber”),
XP Ready Mix with Dust-Tech
achieved a score of 10, the best
possible score for this test.
ProForm XP with Dust-Tech also
resists the growth of mold per
ASTM G 21 (Standard Practice
for Determining Resistance of
Synthetic Polymeric Materials to
Fungi) with a score of 0, the best
possible score.
When tested in a system with
ProForm
brand Paper Joint Tape,
Gold Bond
®
brand XP
®
Gypsum
Board or Gold Bond
®
brand eXP
®
Interior Extreme
TM
Gypsum Panels,
the XP
®
system achieves a score
of “10” for ASTM D 3273 and a
score of “0” for ASTM G 21. These
are the best possible mold-resistant
scores for these tests.
Planning And Prevention:
Mold And Mildew Resistance
Planning and prevention is the
most effective way to avert
the growth of mold or mildew.
Gypsum wallboard and finishing
products should be delivered to
projects as near to the time it will
be used as possible. Wallboard
delivered to a job site must be
placed under cover immediately,
properly protected and not
exposed to outside elements such
as rain, snow or other high mois-
ture conditions.
If building materials get wet
from any moisture source, that
source must first be identified
and corrected. If mold or mildew
growth occurs, or if you suspect it
might occur due to environmental
conditions and moisture, a
determination must be made to
either attempt to dry and clean
the affected areas or to replace
the affected materials. Care must
be taken in this evaluation, and
if you do not have the training or
experience to recognize and to
make proper decisions about repair
or removal, you should consult a
professional.
No material can be considered
“mold proof,” nor is it certain that
any material will resist mold or
mildew indefinitely. When used in
conjunction with good design, han-
dling and construction practices,
XP Ready Mix with Dust-Tech can
provide increased mold resistance
versus standard ready-mixed
compounds. As with any building
material, avoiding water exposure
during handling, storage and
installation and after installation is
complete is the best way to avoid
the formation of mold or mildew.
Note: To ensure best results, only National Gypsum products should
be used together in construction systems. Mixing with other brands
is not recommended.
All National Gypsum joint compounds are formulated without asbestos
and therefore comply with Consumer Product Safety Standards.
Relative Temperature
Humidity 32° 40° 50° 6 70° 80° 100°
0% 38/H 28/H 19/H 13/H 9/H 6/H 3/H
20% 2/D 34/H 23/H 16/H 11/H 8/H 4/H
40% 2.5/D 44/H 29/H 20/H 14/H 10/H 5/H
50% 3/D 2/D 36/H 24/H 17/H 12/H 6/H
60% 3.5/D 2.5/D 42/H 29/H 20/H 13.5/H 8/H
70% 4.5/D 3.5/D 2.25/D 38/H 26/H 19.5/H 10/H
80% 7/D 4.5/D 3.25/D 2.25/D 38/H 27/H 14/H
90% 13/D 9/D 6/D 4.5/D 3/D 49/H 26/H
98% 53/D 37/D 26/D 18/D 12/D 9/D 5/D
Note: D = Days (24 hour period) H = Hours
The chart above is a helpful guide in determining approximate drying times for joint
compounds under a variety of humidity/temperature conditions. Shaded area is below the
minimum application temperature requirement of 50°F and is not recommended for the
application of joint compound.
Joint Compound Drying Times
Approximate Drying Times: All Purpose/Lite Ready Mix Joint Compound
Ready Mix Compounds