PI DBOX Installation Guide for Current Loop Style, Tokheim Style, RS485 Style, Kraus Style, Bennett Style, and EZwire Style
1106 Great Falls Court, Suite G Knightdale, NC 27545 Phone 919 266-4442 • Fax 919 266-4588 www.pie-corp.
PI DBox Installation Guide CONTENTS System Installation Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 2 PI DBox — Model Specific Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 3 Current Loop Style — CL-DBox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PI DBox Manufacturer's Warranty Progressive International Electronics, Inc. (SELLER) warrants to the Purchaser of fuel control equipment manufactured by Seller against defects in material or workmanship for one (1) year from date of shipment. Seller will replace or repair defective parts or replace and issue credits to the Purchaser's account in accordance with the following Conditions of Warranty. CONDITIONS OF WARRANTY 1.
Installation Guide PI DBox System Installation System Installation Warnings Safety hazards are inherent with all electrical equipment. Standard precautions must be taken at all times during installation and operation of the OMEGA 2 units. In addition to normal electrical precautions, the following points should be noted during installation. C Installation must comply with National Electrical Code, as well as Federal, State/Provincial, Local, and all applicable codes.
Installation Guide PI DBox PI DBox Introduction To ensure compatibility with major model electronic dispensers, Progressive International’s PI DBox is available in serveral versions. Each of these versions is specifically configured for its intended dispenser type.
Installation Guide PI DBox PI DBox — Model Specific Installation Current Loop Style — CL-DBox Note all warnings in System Installation Warnings section. Current Loop Style PI DBoxes are used with Gilbarco and Wayne dispensers. Note dispenser-specific instructions for use with each dispenser. For overview, see Diagram: PI DBox — Current Loop Style on following page. Follow instructions in the installation section of the accompanying product manual before connecting PI DBox as follows: 1.
Installation Guide PI DBox For applications using PIE products: For stand-alone applications, see description later in this section. 3. Set the jumper (JP2 position) to the desired interface type. The PiPort interface is used by Progressive’s PIcon console. The RS232 and X Port interfaces are used by the FuelDirect Fuel Control Solution. 4. Referring to the diagram of the front panel which follows, connect the PIcon to the PiPort connector or connect the FuelDirect to the RS232 connector.
Installation Guide PI DBox Version 5.
Installation Guide PI DBox For stand-alone applications: For applications using PIE products, see description earlier in this section. 3. Referring to Diagram: Key Components of PI DBox — Stand-Alone Current Loop Style, connect to the dispenser manufacturer’s controller. From the PI DBox, use the dispenser manufacturer’s standard link. Wayne must be connected using current loop. The Gilbarco controller can be connected using either current loop (two-wire interface) or RS422.
Installation Guide PI DBox Version 5.
Installation Guide PI DBox PI DBox — Model Specific Installation EZwire Style — EZ-DBox Note all warnings in System Installation Warnings section. EZwire Style PI DBoxes are used with Gilbarco electronic dispensers with readers. Note dispenser-specific instructions for use with each dispenser. For overview, see Diagram: PI DBox — EZwire Style following these installation instructions.
Installation Guide PI DBox For non-PIE applications, determine the type of connection required (i.e., Current Loop or RS232): For PIE applications, see description above. 3. Set dispenser jumper JP1 to either the Current Loop (CL) or RS232 setting. Set reader Jumper, JP2 to RS232. 4. Referring to the diagram of the front panel which follows, connect the dispenser/reader controller to either the Current Loop or RS232 for dispensers and to RS232 for readers. 5.
Installation Guide PI DBox Version 5.
Installation Guide PI DBox Version 5.
Installation Guide PI DBox PI DBox — Model Specific Installation Tokheim Style — Tok-DBox Note all warnings in System Installation Warnings section. Tokheim Style PI DBoxes are used with Tokheim dispensers. Note dispenser-specific instructions for use with each dispenser. For overview, see Diagram: PI DBox — Tokheim Style on following page. Follow instructions in the installation section of the accompanying product manual before connecting PI DBox as follows: 1. Connect PI DBox to dispenser.
Installation Guide PI DBox 4. Connect the PIE controller or console to the connector shown on the following diagram. If using ethernet connectivity, refer to the IP Addressing section at the end of this manual. 5. Proceed with programming of the system. Version 5.
Installation Guide PI DBox For stand-alone applications: For applications using PIE products, see description earlier in this section. 3. Referring to Diagram: Key Components of PI DBox — Tokheim Style for Stand-Alone Application, connect using the Tokheim standard proprietary interface of Tokheim RS422 interface. Jumpers J13 and J14 must be configured to correspond to the interface selections (Std for standard or 422 for RS422).
Installation Guide PI DBox Version 5.
Installation Guide PI DBox PI DBox — Model Specific Installation RS485 Style — RS485 DBox Note all warnings in System Installation Warnings section. RS485 Style PI DBoxes are used with Wayne CAT card reader, Tokheim DPT, Tatsuno dispenser, and Nuovo Pignone dispenser. Note dispenser-specific instructions for use with each dispenser. For overview, see RS485 diagrams on following page.
Installation Guide PI DBox Version 5.
Installation Guide PI DBox PI DBox — Model Specific Installation Kraus Electronic Style — KB DBox Note all warnings in System Installation Warnings section. KB DBoxes are used with either Kraus or Bennett Electronic Dispensers. Brand selection is made by simply configuring jumper JP5 to either Kraus or Bennett. Although the same DBox is used in both applications, in this document we refer to either “Kraus Electronic Style” or Bennett Electronic Style” for instruction purposes.
Installation Guide PI DBox 3. Referring to Diagram: Key Components of PI DBox — Kraus/Bennett Style for Kraus Application, configure jumpers. At position JP5, set the jumper to Kraus. Locate jumpers JP4, JP3, and JP2. Jumper the appropriate position for the type of interface to be used: RS232 interface — jumper only position JP4 Ethernet (XPort) interface — jumper only position JP3 PIE product (PiPort) interface — jumper only position JP2 4. Proceed with programming of the system.
Installation Guide PI DBox Version 5.
Installation Guide PI DBox PI DBox — Model Specific Installation Bennett Electronic Style — KB DBox Note all warnings in System Installation Warnings section. KB DBoxes are used with either Kraus or Bennett Electronic Dispensers. Brand selection is made by simply configuring jumper JP5 to either Kraus or Bennett. Although the same DBox is used in both applications, in this document we refer to either “Kraus Electronic Style” or Bennett Electronic Style” for instruction purposes.
Installation Guide PI DBox Version 5.
Installation Guide PI DBox PI DBox Troubleshooting and Diagnostics LED Indicators When installing the PI DBox, refer to on-board LED indicators for troubleshooting assistance. LED layout is illustrated for Current Loop Style, Tokheim Style and RS485 Style PI DBoxes in Diagram: Key Components of PI DBox under the manual section for each of these specific styles. Additional Troubleshooting Steps for Unsuccessful Communications C Run one dispsenser only by isolating all the rest at the site.
Installation Guide PI DBox PI DBox IP Addressing The default IP address for the PI DBox is 192.168.0.200. When the IP jumper is installed, the default address changes to 192.168.0.199. Since each device at the site must have a unique IP address, it may be necessary to reconfigure all DBoxes to avoid conflicting addresses on the network. The IP address for each PI DBox may be changed by following one of two procedures.
Installation Guide PI DBox Set the Host Address to the DBox default of 192.168.0.200. Set the Port Number to 9999. Under Connect Using, select TCP/IP (Winsock). Click on OK. See Connect To dialog box below. Version 5.
Installation Guide PI DBox HyperTerm screen will appear as shown below. Version 5.
Installation Guide PI DBox Make sure the DBox is connected to the network and apply power to the DBox. The following message will appear on the Hyperterm session. (Note that your DBox mac address will be different for each unit.) Version 5.
Installation Guide PI DBox After pressing Enter, the following screen will appear. Version 5.
Installation Guide PI DBox Select option 0 for Server Configuration and the following screen will appear. Assign new numbers for the first field of the IP address and press Enter or leave unchanged and press Enter to keep the first field the same. You will be prompted to assign new numbers for the second field or to accept the default numbers by pressing Enter. This process continues for each of the four fields.
Installation Guide PI DBox The following screen will appear, showing the changed IP address. Version 5.
Installation Guide PI DBox Double check under the basic parameters listing to make sure your new IP address is correct. If correct, select option 9 to save and exit. If changes need to be made, select option 0 to reenter the server configuration mode. Remove the IP jumper and reset the DBox. At this point the PI DBox is reconfigured and ready to connect to the system network for site installation and testing. Version 5.
