OMEGA JR Fuel Control System Installation Guide
1106 Great Falls Court, Suite G Knightdale, NC 27545 Phone 919 266-4442 • Fax 919 266-4588 www.pie-corp.
Omega JR Installation Guide CONTENTS OMEGA JR.................................................................................................................................................i Purpose of This Document....................................................................................................................ii Notice....................................................................................................................................................ii Patents.............
OMEGA JR Purpose of This Document This manual contains instructions for installation of the Omega JR Fuel Control System to electronic fuel dispenser computers and to peripheral equipment such as the point of sale terminal (POS). Instructions for installing or servicing electronic fuel dispensers and POS terminals are not included.
OMEGA JR Explanation of Document Standards The following documentation standards are applied throughout this document. / X Comments are noted in italics. Variable data formats are represented by X(s). Electrical hazards and other warnings are indicated with this caution sign. These abbreviations are used.
OMEGA JR Omega JR Manufacturer’s Warranty Progressive International Electronics, Inc. (SELLER) warrants to the Purchaser of fuel control equipment manufactured by Seller against defects in material or workmanship for one (1) year from date of shipment. Seller will replace or repair defective parts or replace and issue credits to the Purchaser's account in accordance with the following Conditions of Warranty. CONDITIONS OF WARRANTY 1.
SYSTEM INSTALLATION System Warnings Safety hazards are inherent with all electrical equipment. Standard precautions must be taken at all times during installation and operation of the Omega JR systems. In addition to normal electrical precautions, the following points should be noted during installation. • Installation must comply with the National Electrical Code, as well as Federal, State/Provincial, Local, and all applicable codes.
SYSTEM INSTALLATION System Installation Requirements In preparation for the Omega JR installation, ensure that the following requirements have been met. 1. Following the manufacturer’s installation instructions, install the dispensing equipment (pumps and data distribution boxes.) 2. Test all dispensers in stand-alone (manual) mode. 3. On dispensers which have programmable identification numbers, ensure that the numbers are set correctly.
GENERAL INSTALLATION Read previous sections, as well as this entire section of the installation manual before attempting to install the Omega JR. Note System Installation Warnings in the previous section. 1. A junction box must be provided which has only enough receptacle outlets to accommodate the transformers of the Omega JR system. Omega JR Power Requirements The Omega JR and the DBox(es) must be powered from a dedicated 115 VAC single circuit breaker, with no other devices connected to wire or breaker.
Table: Baud Rate Settings Baud Rate 2400 1 (for POS 1) ON 2 (for POS 1) ON 3 (for POS 2) ON 4 (for POS 2) ON 4800 9600 OFF ON ON OFF OFF ON ON OFF 19200 OFF OFF OFF OFF 7. Plug in the wall transformers for the Omega JR and the DBox(es) to the dedicated outlets. 8. Carefully following the vendor’s setup instructions, run the POS application. If the system fails at this point, contact the vendor for additional instructions.
Diagram: Omega JR Front Panel View POS 1 POS 2 The DIAG port uses a USB connection to access the built-in diagnostics section of the Omega JR. For more information regarding the diagnostics, refer to the Diagnostics section of this manual. Diagram: Omega JR Rear Panel View PI PORT 1 is used for fueling positions 1-16 which corresponds with Dispenser Interface 1 (Channel 1) in the Omega JR software.
Diagram: Top View of Omega JR Main Board Version 1.
FIELD UPGRADE Download Application Contact PIE for upgrade files that can be loaded via PIE's STM32 Update Loader. This utility is available on our website: www.pie-corp.com. 1. Power down the Omega JR and change the Boot Jumper (JP3) to LOAD. Refer to Diagram: Top View of Omega JR Main Board to locate this jumper. 2. Power up the Omega JR. 3. Open STM32 Update Loader and use these settings: Port Name: Com port # for Diagnostics Baud Rate: 256000 Parity: Even Echo: Disabled Timeout(s): 10 Select Next. 4.
DIAGNOSTICS Features and Operation of the Omega JR Diagnostic Port Configuration settings and data collection are available to the user through the Omega JR’s built-in diagnostic port, which is physically located on the front panel of the Omega JR. Refer to Diagram: Omega JR Front Panel View. Accessing the diagnostic port requires a computer running a terminal emulation program such as HyperTerm. Physical connection is made using a USB cable.
Dispenser-Specific Configuration Settings Some dispenser brands have specific configurations available. Follow the steps below to change the configuration for each fueling position. 1. At the top level of Diagnostics, select D to enter Section Diagnostics. 2. Select the Dispenser Interface Section to be configured (1 or 2). 3. Select P for Pump Diagnostics. 4. If the dispenser brand has specific settings, select C to Configure Pump. If the dispenser does not have settings, this option will not be available.