Product Manual

ManualsBrandsProjecta ManualsCaravan Battery & ElectricalHeavy-Duty Dual Battery Tray to suit Toyota Landcruiser 100 & 105 (1998-2007)

P/No. HDBT104

Tray Fitting Instructions to suit Auxiliary battery for

Toyota 100 & 105 Series, Petrol & Diesel

Years: 1998–2007

Models: 1HDFTE 6 Cyl 4.2 TDI

All can be used as a 3rd tray for models 1HZ 6 cylinder 4.2 Diesel,

1FZFE 6 cylinder 4.5 Litre Petrol

HEAVY DUTY DUAL BATTERY TRAY

Summary of content (8 pages)

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HEAVY DUTY DUAL BATTERY TRAY Tray Fitting Instructions to suit Auxiliary battery for Toyota 100 & 105 Series, Petrol & Diesel Years: 1998–2007 Models: 1HDFTE 6 Cyl 4.2 TDI All can be used as a 3rd tray for models 1HZ 6 cylinder 4.2 Diesel, 1FZFE 6 cylinder 4.5 Litre Petrol P/No.
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IMPORTANT SAFETY INFORMATION Please read this instruction thoroughly before fitting the tray. This product is recommend to be fitted by a workshop or qualified mechanical person. WARNINGS • Before installation, make sure that the vehicle is stationary and the wheels chocked. • Be careful when laying wires, not to cause any electrical shorts or wire breakage. • After installation ensure the bonnet can close without hitting the newly installed battery and battery tray.
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FITTING INSTRUCTIONS 1. Make sure that the vehicle is stationary, the engine is switched off and cool. Disconnect the negative battery terminal from the main battery. 2. Remove fuel filter/Primer and Bracket. 3. Remove Computer and Bracket.
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4. Remove Small Black fuel filter. 5. Remove all wiring on inner guard and re-run around where tray will sit. 6. Unbolt fuel line bracket from inner guard. Note the nut is under the wheel arch.
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7. Mark on the rear arm of the tray where the computer is going and drill M6 holes. 8. Bolt the computer to the tray. Using flat head M6 bolts and nuts. The flat bolt head should face the battery. 9. Place tray in position and manipulate air/con line to gain clearance on upper mount. 10. Using 2 x M8 short bolts, align and bolt both upper arms to the captive nuts on the body.
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11. Using M6 bolts align & bolt 3 mounts in lower tray, ensuring to use the M6 counter sunk bolts in tray mount. Hand tighten only (see image from point 10). You will need to use the nuts and washers supplied. 12. Plug computer back in and tighten all tray mounting bolts. 13. Place provided fuel filter bracket between tray and firewall and bolt to tray. 14. Drill lip in firewall for bracket (wiring loom needs to be unbolted and moved so it doesn’t get drilled.) 15.
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16. Manipulate fuel lines and re-bolt filter/primer to fuel filter bracket. 17. Align small black fuel filter against tray and drill hole for mounting, then mount using weld bolt to allow clearance on battery. 18. Place battery into position, fit J bolts at the bottom of the tray and tighten top mount. 19. Reconnect the negative battery terminal to the main starter battery or install the desired Dual Battery System. Before closing the bonnet make sure the battery and tray do not kit the bonnet.
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WARRANTY STATEMENT APPLICABLE ONLY TO PRODUCT SOLD IN AUSTRALIA Brown & Watson International Pty Ltd of 1500 Ferntree Gully Road, Knoxfield, Vic.