HEAVY DUTY DUAL BATTERY TRAY Tray Fitting Instructions to suit Auxiliary battery for Holden Colorado & Colorado 7 Years: 2011 onwards Models: RGD 2.8 Litre Diesel P/No.
IMPORTANT SAFETY INFORMATION Please read this instruction thoroughly before fitting the tray. This product is recommend to be fitted by a workshop or qualified mechanical person. WARNINGS • Before installation, make sure that the vehicle is stationary and the wheels chocked. • Be careful when laying wires, not to cause any electrical shorts or wire breakage. • After installation ensure the bonnet can close without hitting the newly installed battery and battery tray.
FITTING INSTRUCTIONS 1. Make sure that the vehicle is stationary, the engine is switched off and cool. Disconnect the negative and positive battery terminal from the main battery. 2. Remove the original battery & battery tray and 1 bolt only from the computer mount closest to the tray. 3. Disconnect multi-pin plug behind computer and move to fit along firewall and secure (Temporarily). 4. To allow clearance of the new battery tray. a. You may need to bend L bracket on firewall. b.
8. Remove existing computer with plastic bracket. Discard the plastic bracket. a. Use M6 Countersunk bolt to long side of right. angle bracket and attach to computer while face down use lower hole. b. Using 2 x M6 bolt countersunk attach T-bracket to the computer. 9. Drill 6mm hole through guard using the right angle Computer bracket as a template. 10. Using 1 x M6 Bolt Hex head, attach the right angle bracket to the guard with body washer and M6 nut on the underside and tighten. 11.
12. Place 1 x M8 bolts into front corner tab and also through the computer mount (bolt computer mount only for models older than 2013) and into the existing captured nut. 13. Using an M8 drill bit, drill a hole in the inner guard through the pre-drilled hole in rear of tab of the tray. 14. Place M8 Bolt through the tab and inner guard. Place the body washer on the underside and tighten M8 Nut. 15. Tighten all other bolts and nuts. 16. Secure loom between tray and firewall with cushion clamp (P Clip). 17.
18. Unbolt scuttle panel bolt and use 1 x M6 long bolt in the following ways: a. Exide Orbital – Top mount sits above scuttle panel, use bolt washer. Above for Orbital b. Optima D34 – Top mount sits under scuttle panel. Below for Optima 19. Fit J bolts and tighten the wing nuts.
20. Fit Dual Battery system to mounting bracket and bolt to the existing holes on the radiator support using 2 x M6 bolts. 21. Refit factory tray and battery 22. Reconnect the positive then the negative battery terminal to the main starter battery. Before closing the bonnet make sure the battery and tray do not hit the bonnet. For assistance throughout the installation procedure please call our customer service representatives on 1800 113 443.
WARRANTY STATEMENT APPLICABLE ONLY TO PRODUCT SOLD IN AUSTRALIA Brown & Watson International Pty Ltd of 1500 Ferntree Gully Road, Knoxfield, Vic.
