PROSPOTfitness® Fusion Model HG-5 Owners Manual Serial Number: ____________________HG5
HG-5 Owners Manual Table of Contents Assembly Instructions……………………..…………………………..……..2-17 Use and Operation of Your PROSPOTfitness® Product….………………..18-22 Periodic Maintenance of your PROSPOTfitness® Product……………….… 23 Parts List…………………………………………………….………………..24-25 Trouble Shooting……………………………………………………………..26-28 Warranty & Contact Information……………………………………….…….
Instructions for Assembly of the ProSpotfitness® HG-5 • Before assembly, choose a safe location for your PROSPOTfitness® HG-6. The PROSPOTfitness® HG-5 has a footprint of approximately 8’x 8’. The surface should be level and even. The barbell is approximately 7’ long. Locate your PROSPOTfitness® HG-5 away from any source of water. Do not allow any liquid to be near the machine or spilled on any electrical part. Do not insert any object into the electrical box.
Instructions for Assembly of the ProSpotfitness® HG-5 Step #1 MAIN FRAME ASSEMBLY 1. Referencing Diagrams 1 & 2, find the part Front Cross Brace (3). The Wire Harness (108) that runs thru this part. This may be packed in this Cross Brace to prevent damage. Pull on ties and harnesses so that connector ends hang loose out of access holes. Be careful not to pull too hard and remove or damage the wire harnesses. 2. Now place the Rear Bottom Panel (5) in center of the assembly area.
Instructions for Assembly of the ProSpotfitness® HG-5 (con’t.) Step #3 FINAL FRAME ASSEMBLY 1. Now according to Diagram 3 install the Middle Cross Brace (18) using M10*65 Bolts (100), M10 Washers (70 and M10 Nuts (82). 2. Next find the Front Top Rail (27) and attach the Front Panel Tabs (49) to the back of the Rail using Pan Head Bolts M4*10 (118) & M4 Washers. Make sure the Tabs are facing downward. 3. Now install the Front Top Rail (27) using M12 x 105 Bolts (74), M12 Washers (20) and M12 Nuts (73). 4.
Instructions for Assembly of the ProSpotfitness® HG-5 (Con’t.) Step #4 WEIGHT BAR ASSEMBLY 1. Now its time to install Sensor Weight Bar (34). Reference Diagram 11. Using a 5mm allen wrench remove the M8*40 Screw (121) Head Screw & End Cap (45) off each end. Now using a 4mm allen wrench, remove the Spacer Collar (48) from each end of Sensor Weight Bar. Next remove the Rotating Loop (113) with the steel spacer bushings. Set these parts aside for the moment. 2.
Instructions for Assembly of the ProSpotfitness® HG-5 (Con’t.) Step #6 MESH COVERS & ACCESSORIES 1. Referencing Diagrams (1 & 12) first attach the Side Mesh Cover Frames (28 & 29) one side at a time. Set Side Frame on the hooks near the base of the unit. One hook is part (69) and the other hook is on the Rear Bottom Panel (5). Then attach the front top corner of the Side Frame (28 & 29) to the Front Top Panel with M4*16) Screws (116) and M4 Washers (117). 2.
HG-5 Diagram 1 Main Frame Assembly 158
HG-5 Diagram 2 Wiring Assembly
HG-5 Diagram 3: Main Upper Frame Assembly
HG-5 Diagram 4: Top Panel Assembly
HG-5 Diagram 5: Weight Stack Diagram
HG-5 Diagram 6: Middle Cross Brace Assembly
HG-5 Diagram 7: Cable Run Assembly Detail
HG-5 Diagram 8: Lat Leg Hold Down Assembly Diagram 62
HG-5 Diagram 9: Mesh Panel Frame Assembly
HG-5 Diagram 10: Weight Bar & Accessories Assembly Detail
!!Read!! This Page Before Using Your ProSpotfitness ® Product Safe Use of Your ProSpotfitness® Product 1. CAUTION: This machine involves the risk of possible injury by its user. 2. THE FOLLOWING RULES SHOULD BE CARFULLY FOLLOWED: • Consult a physician or other healthcare provider before beginning an exercise program. • If you are in bad health or are handicapped, ask for the opinion of your physician and exercise only under qualified supervision.
User Instructions for the HG-5 Touch Sensor Barbell Operation 1. Rotate the barbell so that the Touch Sensor Strip embedded in the barbell is touching your fingertips. It is necessary for your fingertips to maintain skin contact with the Touch Sensor Strip throughout your free-weight exercise. 2. Grasp the barbell using what is called a ‘false’ grip in which the thumb does not wrap around the bar but rests alongside the index fingers.
User Instructions for the HG-5 (cont’) Storage of Accessories: • There Accessory hooks on the side of the Upper Linking plates for storing the two sets stirrup handles, Nylon Rope. • Weight Plate Tree with accessory hooks and holders for Lat Leg hold down Bar, VKR handles, T-bar, & Lat Bar • Lat Bar can be stored on hooks on Front top Rail of unit. • Sensor Weight Bar can be stored on Chin-Up hooks.
User Instructions for the HG-5 (cont’) VKR & Dip Station Exercises: • VKR Exercise Place right & left VKR Attachments in receivers on Cable Head Assemblies. Attach Padded Back Rollers in Cross Frame in center position and lock with Pin. With your lower back against the Back Pad Roller Place elbows on the VKR Arm Pads, grab vertical handles and perform exercise by lifting legs or knees up.
User Instructions for the HG-5 (cont’) Using optional FS-150 Bench: • Leg Extension: 1. Set Selector Pin on each Weight Stack to 10lbs. 2. Adjust Foot Board to the second hole by pulling on Pop Pin Knob. 3. Then attach the long Bench Cables to the low-pulley connection using two cable clips on each. Make sure the cable is taut by pulling out the bench until there is no slack in the cable. 4. Now set each Selector Pin on each Weight Stack to the desired resistance. 5.
Maintenance Program The HG-5 is made of durable materials and has been factory tested to assure proper function and reliability. It is designed in a way to allow easy replacement of parts both mechanical and electrical if the need should ever arise. If you are a new owner of an HG-5 system, three important things need to be done to assure prompt service under the warranty: 1. Fill out and fax or mail to us your Product Warranty Registration Card along with a copy of your sales receipt (proof of purchase).
Prospot Fitness Fusion HG-5 Parts List Part# Description QTY Part# 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 Left Base Rail Left VKR Frame 1 1 1 1 1 2 1 1 1 4 1 1 1 2 1 1 1 1 1 1 1 1 1 2 1 4 1 1 1 1 1 1 1 1 2 2 1 1 1 2 1 1 43 Right VKR Arm Pad 1 89 44 45 46 Left VKR Arm Pad 1 2 2 90 91 92 Righ
Prospot Fitness Fusion HG-5 Parts List Description Part# 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 Medium Single Groove Pulley Rubber 48mm Bumper Hex Head Bolt M12*85 Square End Cap Hex Head Bolt M12*70 Foot Caps Hex Nut M5 Hex Head Bolt M10*65 Electronic Box Electronic Box Power Supply Hex Head Bolt M10*105 Neon Light Pan Cross Head Bolt M3*10 Flat Washer M3 Locking Post W
Trouble-Shooting How the Patented ProSpot System works: Starting from the Computer Brain, a signal is sent from the left & right side, thru the L & R Grey Base Frame Wire Harness (white lead), Locking Post wire harness to the Lower rear Cable Knuckle connector, to inside Barbell Cable to the Sensor on the Barbell.
Trouble-Shooting (con’t) Before performing the trouble shooting on this page, go thru the Electrical Service Inspection on the previous page. Symptom: Solution: Sensor Weight Bar locks prematurely during work out. 1. Perform Adjustments on Weight Bar / Cable-Knuckle assembly. See Diagram page 28. 2. Check Wire Harness for defective wire. (Continuity test) Symptom: Solution: Sensor Weight Bar will not unlock at all. 1. Remove covers on both sides to gain access to Locking Post Wire Harness. 2.
Warranty & Contact Information Each PROSPOTfitness® Product comes with a limited parts replacement warranty. Please refer to the actual warranty card included with your system for specific coverage. Remember: To activate your Warranty, fill out and fax or mail to us your Product Warranty Registration Card along with a copy of your sales receipt (proof of purchase) if your dealer has not done this at time of purchase.