9800 Martel Road Lenoir City, TN 37772 PC D 7100 High-fidelity Stereo IntelliVox® Intercom System With integral music system FAA-TSO C50c US Patent 6,493,450 Document P/N 200-971-0006 Revision 8 January 16, 2015 Installation and Operation Manual In certified aircraft, warranty is not valid unless this product is installed by an Authorized PS Engineering dealer. PS Engineering, Inc.
Table of Contents SECTION I GENERAL INFORMATION.......................................................................... 1-1 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 INTRODUCTION............................................................................................................. 1-1 SCOPE ............................................................................................................................... 1-1 EQUIPMENT DESCRIPTION ..................................................................
PS Engineering PCD7100 Series Intercom System with Integral Music System Installation and Operator’s Manual 3.5.1 OPERATION....................................................................................................................... 3-4 3.6 PCD7100-P CD PLAYER ONLY (PART NUMBER 11952 AND 11953) .............................. 3-5 3.6.1 POWER/VOLUME KNOB.................................................................................................... 3-5 3.6.2 OPERATING THE INTERNAL CD PLAYER ...
PS Engineering PCD7100 Series Intercom System with Integral Music System Installation and Operator’s Manual Section I GENERAL INFORMATION 1.1 INTRODUCTION Quality cockpit and cabin entertainment has long been an elusive dream in general aviation. From marginal performance to unapproved parts, pilots couldn’t enjoy the same music in their aircraft as they could in the family car. The PCD7100-Series represents such a product.
PS Engineering PCD7100 Series Intercom System with Integral Music System Installation and Operator’s Manual 1.4 APPROVAL BASIS TSO Approval. The PCD7100, is FAA approved under TSO C50c (Audio Amplifiers), /DO-178B (Software Considerations for Airborne Equipment) and DO-214 (Audio Systems Characteristics and Minimum Operational Performance Standards for Aircraft Audio Systems).
PS Engineering PCD7100 Series Intercom System with Integral Music System Installation and Operator’s Manual 1.6 EQUIPMENT SUPPLIED 1 ea.
PS Engineering PCD7100 Series Intercom System with Integral Music System Installation and Operator’s Manual Section II - Installation 2.1 GENERAL INFORMATION 2.1.1 SCOPE These sections provide detailed installation and interconnect instructions for the PCD7100-Series Intercom System with internal Compact Disc (CD) Player. Please read this manual carefully before beginning any installation to prevent damage and post-installation problems.
PS Engineering PCD7100 Series Intercom System with Integral Music System Installation and Operator’s Manual 2.3.4 Connector Assembly The unit connector mates directly with the circuit boards in the PCD7100. The connector is a Molex crimptype, and requires the use of a Molex hand crimp tool, EDP P/N 11-01-0203, CR6115B (or equiv.). The connector is mounted to the unit tray with #4-40 screws, from the inside of the tray.
PS Engineering PCD7100 Series Intercom System with Integral Music System Installation and Operator’s Manual CASE I: PTT is built into both pilot and copilot yokes. CASE II: PTT is in pilot yoke only. This configuration requires a modified external PTT switch plugged into the copilot's microphone jack. (See Appendix A). When the copilot's PTT is pressed, the intercom switches the microphone audio from pilot to copilot mic. CASE III: No built in PTT.
PS Engineering PCD7100 Series Intercom System with Integral Music System Installation and Operator’s Manual 2.4.6 Playback Installation (11951, 11957 only) To install the IRS, a momentary, normally open, push button switch is required. This switch can be located any where in cockpit convenient to the pilot's reach. The switch must be connected to pin Y of the PCD7100. 2.4.7 Unswitched Audio Input (11950, 11951, 11956, 11957 only) The PCD7100-I has an audio input that is provided to the pilot headset.
PS Engineering PCD7100 Series Intercom System with Integral Music System Installation and Operator’s Manual Passenger Intercom volume (L) Passenger Intercom volume (R) Front of Unit Figure 2-1- PCD7100 Adjustments 2.6 Post Installation Checkout After wiring is complete, verify power is ONLY on pin 21 of the connector, and airframe ground on bottom connector pin 22. Failure to do so will cause serious internal damage and void PS Engineering's warranty. 2.
PS Engineering PCD7100 Series Intercom System with Integral Music System Installation and Operator’s Manual 7. Verify that the PCD7100 system does not adversely affect any other aircraft system by systematically switching the unit on and off and changing modes, while monitoring the other avionics and electrical equipment on the aircraft. 2.7.2 CD Player Checkout 8. Insert CD, and verify that the player accepts the disk with about ½ of the diameter in the unit.
PS Engineering PCD7100 Series Audio Selector Panel and Intercom System Installation and Operator’s Manual Section III OPERATION GENERAL INFORMATION 3.1 SCOPE This section provides detailed operating instructions for the PS Engineering PCD7100-I, Intercom Systems with integrated Compact Disc (CD) player, and PCD7100-P, CD player only. Please read it carefully before using the equipment so that you can take full advantage of its capabilities. INTERCOM VOLUME Figure 3-1 PCD7100 controls 3.
PS Engineering PCD7100 Series Audio Selector Panel and Intercom System Installation and Operator’s Manual Table 3-1 Mic Muff ® Part Numbers Manufacturer Dynamic Electret M87 Dynamic H10-30 H10-20, H10-40 H10-13.4 15K & 20K Mic Muff® Part Number 90010 90015 90020 90010 90015 90015 90015 Peltor 7003 7004 90010 90015 Pilot 11-20 & 11-90 90015 Bose David Clark Lightspeed Model Sennheiser Telex 3.3.
PS Engineering PCD7100 Series Audio Selector Panel and Intercom System Installation and Operator’s Manual ALL: (Middle Position): All parties will hear the aircraft radio, CD music and intercom. During any radio or intercom communications, the music volume automatically decreases (unless the mute is inhibited). The music volume will gradually return to the original level after communications have been completed.
PS Engineering PCD7100 Series Audio Selector Panel and Intercom System Installation and Operator’s Manual 3.4 Operating the internal disc Player The single-disk CD player is designed for simple operation. There are five buttons with the following functions.
PS Engineering PCD7100 Series Audio Selector Panel and Intercom System Installation and Operator’s Manual 3.6 PCD7100-P CD Player Only (Part Number 11952, 11953, 11958 and 11959) PUSH ON-OFF MUSIC VOLUME MUSIC TONE PLAY SKIP FWD SKIP BACK STOP EJECT ACK 3.6.1 Power/Volume Knob Pushing the right-hand knob switches the PCD7100-P on. Push again to turn off. Rotate the knob to increase volume on the music output. 3.6.
PS Engineering PCD7100 Series Audio Selector Panel and Intercom System Installation and Operator’s Manual 3.6.4.1 Push ACK (11953, 11954 only) Pushing the left-hand will acknowledge and silence a playing Aural Warning, if this feature is implemented (Part number 11953 only). 3.7 Creating MP3s from an Audio CD 1. 2. 3. 4. 5. 6. 7. Start MusicMatch JukeBox.(www.musicmatch.com) Press the recorder button, which is the small red dot located in the top right corner.
PS Engineering PCD7100 Series Audio Selector Panel and Intercom System Installation and Operator’s Manual Section IV- Warranty and Service 4.1 Warranty In order for the factory warranty to be valid, the installations in a certified aircraft must be accomplished by an FAA-certified avionics shop and authorized PS Engineering dealer. If the unit is being installed by a non-certified individual in an experimental aircraft, a factory-made harness must be used for the warranty to be valid.
PS Engineering PCD7100 Series Audio Selector Panel and Intercom System Installation and Operator’s Manual Appendix A External PTT Hook Up This section applies to PCD7100-I units (with internal intercom). Part of the installation includes the installation of PTT (Push To Talk) switches that allow the use of your aircraft radio for communications transmissions. There are three configurations that can be used, you must select the case that best fits your installation.
PS Engineering PCD7100 Series Audio Selector Panel and Intercom System Installation and Operator’s Manual Appendix B – Installation Drawing 2.00 in (5.08 mm) Cutout size for front mount installation 6.31in (160.3 mm) 6.95 C 0.80 D C 1.98 0.99 C 0.60 0.33 6.21 1.99 Weight: 2.2 lb with tray and connectors ( 1.
PS Engineering PCD7100 Series Audio Selector Panel and Intercom System Installation and Operator’s Manual Appendix C Connector Interconnect 7.
PS Engineering PCD7100 Series Audio Selector Panel and Intercom System Installation and Operator’s Manual 7.2 PCD7100 w/out Intercom (11952, 11953, 11954, 11958) PCD7100-P J1 CONNECTOR 21 C 3 6 Z 22 1 A 15 S 14 R 13 P 12 N Note 5 18 V 4 Unswitched Audio Input 1 Hi Unswitched Audio Input Lo Unswitched Audio Input 2 Hi Unswitched Audio Input Lo Unswitched Audio Input 3 Hi Unswitched Audio Input Lo Unswitched Audio Input 4 Hi Unswitched Audio Input Lo Notes: 1.
PS Engineering PCD7100 Series Audio Selector Panel and Intercom System Installation and Operator’s Manual Appendix D- Instructions for FAA Form 337 and continuing airworthiness 8.1 Instructions for FAA Form 337, PCD7100s One method of airworthiness approval is through an FAA Form 337, Major Repair and Alteration (Airframe, Powerplant, Propeller, or Appliance) In the case of the PCD7100, you may use the following text as a guide.
PS Engineering PCD7100 Series Audio Selector Panel and Intercom System Installation and Operator’s Manual Appendix E RTCA DO160D/EUROCAE ED-14D Environmental Qualification Form Intercom/CD Player Part Number: 1195 ( ) FAA TSO Number: C50c Manufacturer: PS Engineering Incorporated 9800 Martel Road Conditions Temperature and Altitude Low Temperature High Temperature In-flight Loss of Cooling Altitude Decompression Overpressure Temperature variation Humidity Shock Operational Crash Safety Vibration Explosion
