Datasheet

ManualsBrandsPULS ManualsRack & DIN Rail Mount PSUsRail mounted PSU (DIN) DIMENSION 12 Vdc 16 A 192 W 1 x

CP10.121, CP10.122

CP-Series

12V, 16A, 192W, SINGLE PHASE INPUT

POWER SUPPLY

 AC 100-240V Wide-range Input

 Width only 39mm

 Efficiency up to 94.3%

 Excellent Partial Load Efficiency

 20% Output Power Reserves

 Safe Hiccup

PLUS

Overload Mode

 Easy Fuse Breaking due to High Overload Peak Current

 Active Power Factor Correction (PFC)

 Minimal Inrush Current Surge

 Full Power Between -25°C and +60°C

 Remote ON / OFF Function

 DC-OK Relay Contact

 3 Year Warranty

1/28

GENERAL DESCRIPTION

The DIMENSION CP-Series units are high-end power

supplies in a medium price range without compromising

quality, reliability and performance. The CP-Series is

part of the DIMENSION power supply family. The most

outstanding features of CP10 are the high efficiency,

advanced inrush current limitation, active PFC and the

wide operational temperature range.

The CP-Series includes all the essential basic functions.

The devices have a power reserve of 20% included,

which may even be used continuously at temperatures

up to +45°C. Additionally, the CP10 can deliver three

times the nominal output current for at least 12ms

which helps to trip fuses on faulty output branches.

High immunity to transients and power surges as well as

low electromagnetic emission, a shut-down input, a DC-

OK relay contact and a large international approval

package for a variety of applications makes this unit

suitable for nearly every situation.

SHORT-FORM DATA

Output voltage DC 12V Nominal

Adjustment range 12 - 15Vdc Factory setting 12.0V

Output current 19.2 – 15.4A Below +45°C ambient

16.0 – 12.8A At +60°C ambient

12.0 – 9.6A At +70°C ambient

Derate linearely between +45°C and +70°C

Input voltage AC AC 100-240V -15% / +10%

Mains frequency 50-60Hz ±6%

Input current AC 1.74 / 0.92A At 120 / 230Vac

Power factor 0.99 / 0.96 At 120 / 230Vac

Input voltage DC DC 110-150V

±20%

For CP10.121

DC 110-300V

±20%

For CP10.122

Input current DC 1.90A At 110Vdc

1.38A At 150Vdc

0.68A At 300Vdc

Input inrush current 6 / 9A pk At 120 / 230Vac, 40°C

Efficiency 92.8 / 94.3% At 120 / 230Vac

Losses 14.9 / 11.6W At 120 / 230Vac

Hold-up time 50ms

Temperature range -25°C to +70°C

Size (w x h x d) 39x124x117mm Without DIN-rail

Weight 600g / 1.3lb

ORDER NUMBERS

Power Supply CP10.121 Standard unit

(preferred item)

CP10.122 With extended DC-input

Mechanical Accessory

ZM12.SIDE Side mount bracket

ZM4.WALL Wall/ panel mount bracket

MAJOR AGENCY APPROVALS

For details and a complete approval list see section 21.

IND. CONT. E

UL 60950-1

Class I Div 2

IECEx ATEX

Marine

Aug. 2017 / Rev. 1.3 DS-CP10.121-EN

All parameters are typical values specified at 230Vac, 50Hz input voltage, 12V 16A output, 25°C ambient temperature and

after a 5 minutes run-in time unless otherwise noted.

www.pulspower.com Phone +49 89 9278 0 Germany

Summary of content (28 pages)

PAGE 1
CP10.121, CP10.122 12V, 16A, 192W, SINGLE PHASE INPUT CP-Series POWER SUPPLY AC 100-240V Wide-range Input Width only 39mm Efficiency up to 94.
PAGE 2
CP10.121, CP10.122 12V, 16A, 192W, SINGLE PHASE INPUT CP-Series INDEX Page 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. Intended Use .......................................................3 Installation Requirements...................................3 AC-Input...............................................................4 DC-Input...............................................................5 Input Inrush Current ...........................................6 Output ........
PAGE 3
CP10.121, CP10.122 CP-Series 12V, 16A, 192W, SINGLE PHASE INPUT 1. INTENDED USE This device is designed for installation in an enclosure and is intended for the general professional use such as in industrial control, office, communication, and instrumentation equipment. Do not use this power supply in equipment, where malfunction may cause severe personal injury or threaten human life. 2. INSTALLATION REQUIREMENTS This device may only be installed and put into operation by qualified personnel.
PAGE 4
CP10.121, CP10.122 12V, 16A, 192W, SINGLE PHASE INPUT CP-Series 3. AC-INPUT AC input AC input range Nom. AC 100-240V Suitable for TN-, TT- and IT mains networks Min. 85-264Vac Continuous operation Min. 264-300Vac For maximal 500ms Max. 300Vac Continuous, IEC 62103 Nom. 50–60Hz ±6% Typ. 80Vac Steady-state value, see Fig. 3-1 Typ. 70Vac Steady-state value, see Fig. 3-1 Typ. 55Vac Dynamic value (250ms) See recommendations in chapter 25.3.
PAGE 5
CP10.121, CP10.122 12V, 16A, 192W, SINGLE PHASE INPUT CP-Series 4. DC-INPUT Input voltage DC Input voltage range DC DC input current Allowed voltage L/N to earth Turn-on voltage Shut-down voltage Nom. Nom. Min. Min. Typ. Typ. Typ. Max. Typ. Typ. typ. Fig. 4-1 Wiring for DC Input Battery + Power Supply AC L N PE - + Load - DC 110-150V ±20% DC 110-300V ±20% 88-180Vdc 88-360Vdc 1.90A 1.38A 0.68A 375Vdc 80Vdc 70Vdc 55Vac For CP10.121 For CP10.122 For CP10.121 For CP10.
PAGE 6
CP10.121, CP10.122 12V, 16A, 192W, SINGLE PHASE INPUT CP-Series 5. INPUT INRUSH CURRENT An active inrush limitation circuit (NTCs, which are bypassed by a relay contact) limits the input inrush current after turn-on of the input voltage. The charging current into EMI suppression capacitors is disregarded in the first microseconds after switch-on. Inrush current Max. Typ. Typ. Max. Inrush energy Fig.
PAGE 7
CP10.121, CP10.122 12V, 16A, 192W, SINGLE PHASE INPUT CP-Series 6. OUTPUT Output voltage Adjustment range Nom. Min. Max. 12Vdc 12-15Vdc 16.5Vdc Factory settings Line regulation Load regulation Ripple and noise voltage Output current Typ. Max. Max. Max. Nom. 12.0Vdc ±0.2% 10mV 50mV 50mVpp 19.2A1) Nom. Nom. Nom. 16A 12A 15.4A1) Nom. Nom. Typ. 12.8A 9.6A 48A Min. Max. Max. Continuous current HiccupPLUS mode2) 20.5A3) 25.5A3) 7.3A Min. Typ. Typ.
PAGE 8
CP10.121, CP10.122 12V, 16A, 192W, SINGLE PHASE INPUT CP-Series Fig. 6-2 Dynamic output current capability, typ. Fig. 6-1 Output voltage vs. output current, typ. Output Voltage 16V 14 12 10 8 6 4 2 0 Output Voltage (dynamic behavior, < 12ms) Adjustment Range 16V 14 12 10 8 6 4 2 0 Continuous current HiccupPLUS mode Output Current 0 5 10 20 15 25 30 35A Adjustment Range Output Current 0 8 16 24 32 40 48 56 64 72 80A Fig. 6-3 Short-circuit on output, HiccupPLUS mode, typ.
PAGE 9
CP10.121, CP10.122 12V, 16A, 192W, SINGLE PHASE INPUT CP-Series 8. DC-OK RELAY CONTACT This feature monitors the output voltage on the output terminals of a running power supply. Contact closes Contact opens As soon as the output voltage reaches typ. 90% of the adjusted output voltage level. As soon as the output voltage dips more than 10% below the adjusted output voltage. Short dips will be extended to a signal length of 100ms. Dips shorter than 1ms will be ignored. Typ. 0.5V Maximal 60Vdc 0.
PAGE 10
CP10.121, CP10.122 12V, 16A, 192W, SINGLE PHASE INPUT CP-Series 10. EFFICIENCY AND POWER LOSSES Efficiency Average efficiency*) Power losses typ. typ. typ. AC 100V 92.1% 92.0% 91.6% AC 120V 92.8% 92.7% 92.2% AC 230V 94.3% 94.2% 93.3% typ. typ. typ. typ. typ. 0.5W**) 3.1W 8.0W 16.5W 20.0W 0.5W**) 3.0W 7.8W 14.9W 18.1W 0.6W**) 2.5W 6.7W 11.6W 13.9W At 12V, 16A At 12V, 19.2A At 25% at 4A, 25% at 8A, 25% at 12A. 25% at 16A At Remote OFF At 12V, 0A At 12V, 8A At 12V, 16A At 12V, 19.
PAGE 11
CP10.121, CP10.122 12V, 16A, 192W, SINGLE PHASE INPUT CP-Series 11. LIFETIME EXPECTANCY The Lifetime expectancy shown in the table indicates the minimum operating hours (service life) and is determined by the lifetime expectancy of the built-in electrolytic capacitors. Lifetime expectancy is specified in operational hours and is calculated according to the capacitor’s manufacturer specification. The manufacturer of the electrolytic capacitors only guarantees a maximum life of up to 15 years (131 400h).
PAGE 12
CP10.121, CP10.122 12V, 16A, 192W, SINGLE PHASE INPUT CP-Series 13. FUNCTIONAL DIAGRAM Fig. 13-1 Functional diagram Output Voltage Regulator L N Input Fuse Input Filter Input Rectifier Inrush Current Limiter PFC Converter Power Converter VOUT + + - Output Filter DC-ok LED Temperature Shutdown Output Power Manager Output OverVoltage Protection DC-ok Relay Remote ON / OFF (Shut-down) 13 14 DC-ok Contact 15 16 ON/ OFF Aug. 2017 / Rev. 1.3 DS-CP10.
PAGE 13
CP10.121, CP10.122 12V, 16A, 192W, SINGLE PHASE INPUT CP-Series 14. TERMINALS AND WIRING The terminals are IP20 finger safe constructed and suitable for field- and factory wiring. Input and output Screw terminals Max. 6mm2 Max. 4mm2 AWG 20-10 Max. 2.8mm (including ferrules) 7mm / 0.28inch 3.5mm slotted or cross-head No 2 1Nm, 9lb.
PAGE 14
CP10.121, CP10.122 12V, 16A, 192W, SINGLE PHASE INPUT CP-Series 15. FRONT SIDE AND USER ELEMENTS Fig. 15-1 Front side CP10.121 Fig. 15-2 Front side CP10.122 A Input Terminals (screw terminal) N, L Line input PE (Protective Earth) input B Output Terminals (screw terminal, two identical + poles and three identical - poles) + Positive output – Negative (return) output C Output voltage potentiometer Open the flap to adjust the output voltage. Factory set: 12.
PAGE 15
CP10.121, CP10.122 CP-Series 12V, 16A, 192W, SINGLE PHASE INPUT 16. EMC The power supply is suitable for applications in industrial environments as well as in residential, commercial and light industry environments.
PAGE 16
CP10.121, CP10.122 12V, 16A, 192W, SINGLE PHASE INPUT CP-Series Switching Frequencies PFC converter Main converter Auxiliary converter 110kHz 84kHz to 140kHz 60kHz Fixed frequency Output load dependent Fixed frequency 17. ENVIRONMENT Operational temperature 1) Storage temperature Output de-rating Humidity Vibration sinusoidal 2) -25°C to +70°C (-13°F to 158°F) -40°C to +85°C (-40°F to 185°F) 2.5W/°C 4.8W/°C 5 to 95% r.h. Reduce output power according to Fig.
PAGE 17
CP10.121, CP10.122 12V, 16A, 192W, SINGLE PHASE INPUT CP-Series 18. PROTECTION FEATURES Output protection Output over-voltage protection Degree of protection Penetration protection Over-temperature protection Input transient protection Internal input fuse Electronically protected against overload, no-load and short-circuits. In case of a protection event, audible noise may occur. Typ. 18.2Vdc In case of an internal power supply defect, a redundant Max. 19Vdc circuit limits the maximum output voltage.
PAGE 18
CP10.121, CP10.122 12V, 16A, 192W, SINGLE PHASE INPUT CP-Series 20. DIELECTRIC STRENGTH The output voltage is floating and has no ohmic connection to the ground. Type and factory tests are conducted by the manufacturer. Field tests may be conducted in the field using the appropriate test equipment which applies the voltage with a slow ramp (2s up and 2s down). Connect all input-terminals together as well as all output poles before conducting the test.
PAGE 19
CP10.121, CP10.122 12V, 16A, 192W, SINGLE PHASE INPUT CP-Series 21. APPROVALS The CE mark indicates conformance with the - EMC directive, - Low-voltage directive (LVD) and the - ATEX directive (only CP10.121) CB Scheme, Information Technology Equipment EC Declaration of Conformity IEC 60950-1 2nd Edition UL 508 (only CP10.121) IND. CONT. EQ. UL 60950-1 2nd Edition (only CP10.121) ANSI / ISA 12.12.01-2015 Class I Div 2 (only CP10.121) EN 60079-0, EN 60079-15 ATEX (only CP10.
PAGE 20
CP10.121, CP10.122 CP-Series 12V, 16A, 192W, SINGLE PHASE INPUT 23. PHYSICAL DIMENSIONS AND WEIGHT Width Height Depth Weight DIN-Rail Housing material Installation clearances 39mm 1.54’’ 124mm 4.88’’ 117mm 4.61’’ The DIN-rail height must be added to the unit depth to calculate the total required installation depth. 600g / 1.3lb Use 35mm DIN-rails according to EN 60715 or EN 50022 with a height of 7.5 or 15mm. Body: Aluminium alloy Cover: zinc-plated steel See chapter 2 Fig. 23-1 Front view Fig.
PAGE 21
CP10.121, CP10.122 12V, 16A, 192W, SINGLE PHASE INPUT CP-Series 24. ACCESSORIES 24.1. ZM4.WALL – WALL/PANEL MOUNT BRACKET This bracket is used to mount the devices on a wall/panel without utilizing a DIN-Rail. The bracket can be mounted without detaching the DIN-rail brackets. Fig. 24-1 Isometric view Fig. 24-4 Wall/panel mounting, front view Fig. 24-2 Isometric view Fig. 24-5 Hole pattern for wall mounting Fig. 24-3 Isometric view Fig. 24-6 Wall/panel mounting, side view Aug. 2017 / Rev. 1.
PAGE 22
CP10.121, CP10.122 12V, 16A, 192W, SINGLE PHASE INPUT CP-Series 24.2. ZM12.SIDE - SIDE MOUNTING BRACKET This bracket is used to mount DIMENSION units sideways with or without utilizing a DIN-Rail. The two aluminum brackets and the black plastic slider of the unit have to be detached, so that the steel brackets can be mounted. For sideway DIN-rail mounting, the removed aluminum brackets and the black plastic slider need to be mounted on the steel bracket.
PAGE 23
CP10.121, CP10.122 12V, 16A, 192W, SINGLE PHASE INPUT CP-Series 25. APPLICATION NOTES 25.1. PEAK CURRENT CAPABILITY The unit can deliver peak currents (up to several milliseconds) which are higher than the specified short term currents. This helps to start current demanding loads. Solenoids, contactors and pneumatic modules often have a steady state coil and a pick-up coil.
PAGE 24
CP10.121, CP10.122 12V, 16A, 192W, SINGLE PHASE INPUT CP-Series 25.2. BACK-FEEDING LOADS Loads such as decelerating motors and inductors can feed voltage back to the power supply. This feature is also called return voltage immunity or resistance against Back- E.M.F. (Electro Magnetic Force). This power supply is resistant and does not show malfunctioning when a load feeds back voltage to the power supply. It does not matter whether the power supply is on or off.
PAGE 25
CP10.121, CP10.122 12V, 16A, 192W, SINGLE PHASE INPUT CP-Series 25.5. PARALLEL USE TO INCREASE OUTPUT POWER Unit A AC Power supplies can be paralleled to increase the output power. The output voltage of all power supplies shall be adjusted to the same value (±100mV) with the same load conditions on all units, or the units can be left with the factory settings. There is no feature included which balances the load current between the power supplies.
PAGE 26
CP10.121, CP10.122 12V, 16A, 192W, SINGLE PHASE INPUT CP-Series Unit A 25.7. SERIES OPERATION AC Power supplies of the same type can be connected in series for higher output voltages. It is possible to connect as many units in series as needed, providing the sum of the output voltage does not exceed 150Vdc. Voltages with a potential above 60Vdc are not SELV any more and can be dangerous. Such voltages must be installed with a protection against touching. DC + + Unit B AC Avoid return voltage (e.g.
PAGE 27
CP10.121, CP10.122 12V, 16A, 192W, SINGLE PHASE INPUT CP-Series 25.10. OPERATION ON TWO PHASES Power Supply The power supply can also be used on two-phases of a three-phasesystem. Such a phase-to-phase connection is allowed as long as the supplying voltage is below 240V+10%. L1 240V +10% max. L3 Center Tap AC L N PE DC L2 25.11. USE IN A TIGHTLY SEALED ENCLOSURE When the power supply is installed in a tightly sealed enclosure, the temperature inside the enclosure will be higher than outside.
PAGE 28
CP10.121, CP10.122 12V, 16A, 192W, SINGLE PHASE INPUT CP-Series 25.12. MOUNTING ORIENTATIONS Mounting orientations other than all terminals on the bottom require a reduction in continuous output power or a limitation in the maximum allowed ambient temperature. The amount of reduction influences the lifetime expectancy of the power supply. Therefore, two different derating curves for continuous operation can be found below: Curve A1 Curve A2 Recommended output current.