Datasheet

ManualsBrandsPULS ManualsRack & DIN Rail Mount PSUsRail mounted PSU (DIN) DIMENSION 24 Vdc 10 A 240 W 1 x

CP10.241, CP10.242, CP10.241-S1

CP-Series

24V, 10A, SINGLE PHASE INPUT

POWER SUPPLY

 AC 100-240V Wide-range Input

 Width only 39mm

 Optional with Spring-clamp Terminals (CP10.241-S1)

 Optional with Extended DC Input Range (CP10.242)

 Efficiency up to 95.2%, Excellent Partial Load Efficiency

 20% Output Power Reserves

 Safe Hiccup

PLUS

Overload Mode

 Easy Fuse Breaking due to High Overload Peak Current

 Active Power Factor Correction (PFC)

 Minimal Inrush Current Surge

 Full Power Between -25°C and +60°C

 DC-OK Relay Contact

 Meets ITE, ATEX, Class I Div2 and SEMI F47 Requirements

 3 Year Warranty

1/27

GENERAL DESCRIPTION

The DIMENSION CP-Series units are high-end power

supplies in a medium price range without compromising

quality, reliability and performance. The CP-Series is

part of the DIMENSION power supply family. The most

outstanding features of CP10.241 are the high

efficiency, advanced inrush current limitation, active PFC

and the wide operational temperature range.

The CP-Series includes all the essential basic functions.

The devices have a power reserve of 20% included,

which may even be used continuously at temperatures

up to +45°C. Additionally, the CP10 can deliver three

times the nominal output current for at least 12ms

which helps to trip fuses on faulty output branches.

The CP10.241-S1 is equipped with quick-connect spring-

clamp terminals for a fast and reliable electrical

connection. Spring-clamp terminals are the preferred

terminals when applications are exposed to mechanical

vibration.

High immunity to transients and power surges as well as

low electromagnetic emission, a DC-OK relay contact

and a large international approval package for a variety

of applications makes this unit suitable for nearly every

situation.

SHORT-FORM DATA

Output voltage DC 24V

Adjustment range 24 – 28V

Output current 10A at 24V, amb <60°C

12A at 24V, amb <45°C

8.6A at 28V, amb <60°C

10.3A at 28V, amb <45°C

Output power 240W / 288W at <60°C / <45°C

Output ripple < 50mVpp 20Hz to 20MHz

AC Input voltage AC 100-240V -15%/ +10%

Mains frequency 50-60Hz ±6%

AC Input current 2.15 / 1.13A at 120 / 230Vac

Power factor 0.99 / 0.97 at 120 / 230Vac

AC Inrush current 6 / 9A pk at 40°C 120/230Vac

DC Input DC 110-150V

±20%

CP10.241

DC 110-300V

±20%

CP10.242

Efficiency 93.6 / 95.2% at 120 / 230Vac

Losses 16.4 / 12.1W at 120 / 230Vac

Temp. range -25°C to +70°C operational

Derating 6W/°C +60 to +70°C

Hold-up time 37 / 37ms at 120 / 230Vac

Dimensions 39x124x117mm WxHxD

Weight 600g / 1.3lb

ORDER NUMBERS

Power Supply CP10.241 24-28V Standard unit

CP10.242 With Extended DC Input

(DC 110-300V)

CP10.241-S1 24-28V with spring-clamp

terminals

Accessory ZM12.SIDE Side mount bracket

YR40.242 Redundancy module

MARKINGS

IND. CONT. E

UL 508

UL 60950-1

EMC, LVD

Class I Div 2

planned

IECEx ATEX

II 3G Ex nA nC II T3 Gc

planned

Marine, planned

Jun. 2015 / Rev. 1.2 DS-CP10.241-EN

All parameters are specified at 24V, 10A, 230Vac, 50Hz, 25°C ambient and after a 5 minutes run-in time unless otherwise noted.

www.pulspower.com Phone +49 89 9278 0 Germany

Summary of content (27 pages)

PAGE 1
CP10.241, CP10.242, CP10.241-S1 24V, 10A, SINGLE PHASE INPUT CP-Series POWER SUPPLY AC 100-240V Wide-range Input Width only 39mm Optional with Spring-clamp Terminals (CP10.241-S1) Optional with Extended DC Input Range (CP10.242) Efficiency up to 95.
PAGE 2
CP10.241, CP10.242, CP10.241-S1 24V, 10A, SINGLE PHASE INPUT CP-Series INDEX Page 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. Intended Use .......................................................3 Installation Requirements...................................3 AC-Input...............................................................4 DC-Input...............................................................5 Input Inrush Current ...........................................6 Output .........
PAGE 3
CP10.241, CP10.242, CP10.241-S1 24V, 10A, SINGLE PHASE INPUT CP-Series 1. INTENDED USE This device is designed for installation in an enclosure and is intended for the general professional use such as in industrial control, office, communication, and instrumentation equipment. Do not use this power supply in equipment, where malfunction may cause severe personal injury or threaten human life. 2. INSTALLATION REQUIREMENTS This device may only be installed and put into operation by qualified personnel.
PAGE 4
CP10.241, CP10.242, CP10.241-S1 24V, 10A, SINGLE PHASE INPUT CP-Series 3. AC-INPUT AC input AC input range Shut-down voltage External input protection nom. AC 100-240V suitable for TN-, TT- and IT mains networks min. 85-264Vac continuous operation min. 264-300Vac < 500ms max. 300Vac continuous, IEC 62103 nom. 50–60Hz ±6% typ. 80Vac steady-state value, see Fig. 3-1 typ. 55Vac dynamic value (250ms) typ. 74Vac steady-state value, see Fig. 3-1 See recommendations in chapter 23.3.
PAGE 5
CP10.241, CP10.242, CP10.241-S1 24V, 10A, SINGLE PHASE INPUT CP-Series Fig. 3-3 Input current vs. output current at 24V output voltage Fig. 3-4 Power factor vs. output current at 24V output voltage Input Current, typ. Power Factor, typ. 3A a 2.5 b 1.0 2.0 1.5 (a) 0.95 a) 100Vac b) 120Vac c) 230Vac (b) 0.9 c 0.85 1.0 0.5 (a) 100Vac, (b) 120Vac, (c) 230Vac (c) 0.8 Output Current 0 1 2 3 4 5 6 7 8 Output Current 0.75 9 10 11 12A 1 2 3 4 5 6 7 8 9 10 11 12A 4.
PAGE 6
CP10.241, CP10.242, CP10.241-S1 24V, 10A, SINGLE PHASE INPUT CP-Series 5. INPUT INRUSH CURRENT An active inrush limitation circuit (NTCs, which are bypassed by a relay contact) limits the input inrush current after turn-on of the input voltage. The charging current into EMI suppression capacitors is disregarded in the first microseconds after switch-on. Inrush current max. typ. typ. max. Inrush energy Fig.
PAGE 7
CP10.241, CP10.242, CP10.241-S1 24V, 10A, SINGLE PHASE INPUT CP-Series 6. OUTPUT Output voltage Adjustment range Factory settings Line regulation Load regulation Ripple and noise voltage Output current Output power nom. min. max. typ. max. max. max. nom. nom. nom. nom. nom. nom. typ. 24V 24-28V 30.0V****) 24.1V 10mV 50mV 50mVpp 10A 12A*) 7.5A 8.6A 10.3A*) 6.45A 30A nom. nom. min. max. max. 240W 288W*) cont. current HiccupPLUS mode**) 12.5A***) 15.5A***) 5A min. typ. typ. 28A 30.
PAGE 8
CP10.241, CP10.242, CP10.241-S1 24V, 10A, SINGLE PHASE INPUT CP-Series Fig. 6-2 Dynamic output current capability, typ. Fig. 6-1 Output voltage vs. output current, typ. Output Voltage Factory setting 16 28V Continuous current 24 20 Output Voltage (dynamic behavior, < 12ms) Adjustment Range 28V 24 Adjustment Range 20 16 12 12 HiccupPLUS mode 8 4 0 8 4 0 Output Current 2.5 0 5 7.5 10 12.5 15 17.5 20A Output Current 0 5 10 15 20 25 30 35 40 45 50A Fig.
PAGE 9
CP10.241, CP10.242, CP10.241-S1 24V, 10A, SINGLE PHASE INPUT CP-Series 8. DC-OK RELAY CONTACT This feature monitors the output voltage on the output terminals of a running power supply. Contact closes Contact opens As soon as the output voltage reaches typ. 90% of the adjusted output voltage level. As soon as the output voltage dips more than 10% below the adjusted output voltage. Short dips will be extended to a signal length of 100ms. Dips shorter than 1ms will be ignored. max. 60Vdc 0.
PAGE 10
CP10.241, CP10.242, CP10.241-S1 24V, 10A, SINGLE PHASE INPUT CP-Series 9. EFFICIENCY AND POWER LOSSES Efficiency Average efficiency*) Power losses *) typ. typ. typ. AC 100V 92.9% 92.5% 92.5% AC 120V 93.6% 93.4% 93.0% AC 230V 95.2% 95.1% 94.3% typ. typ. typ. typ. 2.5W 9.8W 18.3W 23.4W 2.1W 8.9W 16.4W 21.7W 1.8W 7.1W 12.1W 14.8W at 24V, 10A at 24V, 12A (Power Boost) 25% at 2.5A, 25% at 5A, 25% at 7.5A.
PAGE 11
CP10.241, CP10.242, CP10.241-S1 24V, 10A, SINGLE PHASE INPUT CP-Series 10.
PAGE 12
CP10.241, CP10.242, CP10.241-S1 24V, 10A, SINGLE PHASE INPUT CP-Series 12. TERMINALS AND WIRING The terminals are IP20 finger safe constructed and suitable for field- and factory wiring. Input and output CP10.241, CP10.242 screw terminals Type 6mm2 4mm2 AWG20-10 2.8mm (including ferrules) 7mm / 0.28inch 3.5mm slotted or crosshead No 2 1Nm, 9lb.in Solid wire Stranded wire American Wire Gauge Max. wire diameter Wire stripping length Screwdriver Recommended tightening torque Input and output CP10.
PAGE 13
CP10.241, CP10.242, CP10.241-S1 24V, 10A, SINGLE PHASE INPUT CP-Series 13. FRONT SIDE AND USER ELEMENTS Fig. 13-1 Front side CP10.241 Fig. 13-2 Front side CP10.241-S1 Fig. 13-3 Front side CP10.242 A Input Terminals CP10.241, CP10.242: screw terminals CP10.241-S1: spring-clamp terminals N, L Line input PE (Protective Earth) input B Output Terminals (two identical + poles and three identical - poles) CP10.241, CP10.242: screw terminals CP10.
PAGE 14
CP10.241, CP10.242, CP10.241-S1 CP-Series 24V, 10A, SINGLE PHASE INPUT 14. EMC The power supply is suitable for applications in industrial environment as well as in residential, commercial and light industry environment without any restrictions. A detailed EMC report is available on request.
PAGE 15
CP10.241, CP10.242, CP10.241-S1 24V, 10A, SINGLE PHASE INPUT CP-Series The power supply has two converters with two different switching frequencies included. 110kHz PFC converter, input voltage and output power dependent 110kHz to 140kHz Main converter, output power dependent Switching Frequencies Switching frequency 1 Switching frequency 2 15. ENVIRONMENT Operational temperature*) Storage temperature Output de-rating -25°C to +70°C (-13°F to 158°F) -40°C to +85°C (-40°F to 185°F) 3.
PAGE 16
CP10.241, CP10.242, CP10.241-S1 24V, 10A, SINGLE PHASE INPUT CP-Series 16. PROTECTION FEATURES Output protection Output over-voltage protection Degree of protection Penetration protection Over-temperature protection Input transient protection Internal input fuse *) Electronically protected against overload, no-load and short-circuits*) typ. 30.5Vdc In case of an internal power supply defect, a redundant max. 32Vdc circuit limits the maximum output voltage.
PAGE 17
CP10.241, CP10.242, CP10.241-S1 24V, 10A, SINGLE PHASE INPUT CP-Series 18. DIELECTRIC STRENGTH The output voltage is floating and has no ohmic connection to the ground. Type and factory tests are conducted by the manufacturer. Field tests may be conducted in the field using the appropriate test equipment which applies the voltage with a slow ramp (2s up and 2s down). Connect all input-terminals together as well as all output poles before conducting the test.
PAGE 18
CP10.241, CP10.242, CP10.241-S1 24V, 10A, SINGLE PHASE INPUT CP-Series 19. APPROVALS The CE mark indicates conformance with the - EMC directive 2004/108/EC, - Low-voltage directive (LVD) 2006/95/EC and the - ATEX directive 94/9/EC - planned CB Scheme, Information Technology Equipment EC Declaration of Conformity IEC 60950-1 2nd Edition UL 508 IND. CONT. EQ. UL 60950-1 2nd Edition ANSI / ISA 12.12.
PAGE 19
CP10.241, CP10.242, CP10.241-S1 CP-Series 24V, 10A, SINGLE PHASE INPUT 21. PHYSICAL DIMENSIONS AND WEIGHT Width Height Depth Weight DIN-Rail Housing material Installation clearances Fig. 21-1 Front view CP10.241, CP10.242 39mm 1.54’’ 124mm 4.88’’ 117mm 4.61’’ The DIN-rail height must be added to the unit depth to calculate the total required installation depth. 600g / 1.3lb Use 35mm DIN-rails according to EN 60715 or EN 50022 with a height of 7.5 or 15mm.
PAGE 20
CP10.241, CP10.242, CP10.241-S1 24V, 10A, SINGLE PHASE INPUT CP-Series 22. ACCESSORIES 22.1. ZM12.SIDE - SIDE MOUNTING BRACKET This bracket is used to mount DIMENSION units sideways with or without utilizing a DIN-Rail. The two aluminum brackets and the black plastic slider of the unit have to be detached, so that the steel brackets can be mounted. For sideway DIN-rail mounting, the removed aluminum brackets and the black plastic slider need to be mounted on the steel bracket.
PAGE 21
CP10.241, CP10.242, CP10.241-S1 24V, 10A, SINGLE PHASE INPUT CP-Series 22.2. REDUNDANCY MODULE YR40.242 – 2x 20A Inputs, 1x 40A output The YR40.242 is equipped with two input channels, which are individually decoupled by utilizing MOSFET technology. Using MOSFETSs instead of diodes reduces the heat generation and the voltage drop between input and output. The YR40.242 does not require an additional auxiliary voltage and is self-powered even in case of a short circuit across the output.
PAGE 22
CP10.241, CP10.242, CP10.241-S1 24V, 10A, SINGLE PHASE INPUT CP-Series 23. APPLICATION NOTES 23.1. PEAK CURRENT CAPABILITY The unit can deliver peak currents (up to several milliseconds) which are higher than the specified short term currents. This helps to start current demanding loads. Solenoids, contactors and pneumatic modules often have a steady state coil and a pick-up coil.
PAGE 23
CP10.241, CP10.242, CP10.241-S1 24V, 10A, SINGLE PHASE INPUT CP-Series 23.2. BACK-FEEDING LOADS Loads such as decelerating motors and inductors can feed voltage back to the power supply. This feature is also called return voltage immunity or resistance against Back- E.M.F. (Electro Magnetic Force). This power supply is resistant and does not show malfunctioning when a load feeds back voltage to the power supply. It does not matter whether the power supply is on or off.
PAGE 24
CP10.241, CP10.242, CP10.241-S1 24V, 10A, SINGLE PHASE INPUT CP-Series 23.5. PARALLEL USE TO INCREASE OUTPUT POWER CP10.241 power supplies can be paralleled to increase the output power. The output voltage of all power supplies shall be adjusted to the same value (±100mV) with the same load conditions on all units, or the units can be left with the factory settings. There is no feature included which balances the load current between the power supplies.
PAGE 25
CP10.241, CP10.242, CP10.241-S1 24V, 10A, SINGLE PHASE INPUT CP-Series Unit A 23.7. SERIES OPERATION AC Power supplies of the same type can be connected in series for higher output voltages. It is possible to connect as many units in series as needed, providing the sum of the output voltage does not exceed 150Vdc. Voltages with a potential above 60Vdc are not SELV any more and can be dangerous. Such voltages must be installed with a protection against touching.
PAGE 26
CP10.241, CP10.242, CP10.241-S1 24V, 10A, SINGLE PHASE INPUT CP-Series 23.10. OPERATION ON TWO PHASES Power Supply 240V +10% max. L1 The power supply can also be used on two-phases of a three-phasesystem. Such a phase-to-phase connection is allowed as long as the supplying voltage is below 240V+10%. L3 AC L N PE L2 DC 23.11. USE IN A TIGHTLY SEALED ENCLOSURE When the power supply is installed in a tightly sealed enclosure, the temperature inside the enclosure will be higher than outside.
PAGE 27
CP10.241, CP10.242, CP10.241-S1 24V, 10A, SINGLE PHASE INPUT CP-Series 23.12. MOUNTING ORIENTATIONS Mounting orientations other than all terminals on the bottom require a reduction in continuous output power or a limitation in the maximum allowed ambient temperature. The amount of reduction influences the lifetime expectancy of the power supply. Therefore, two different derating curves for continuous operation can be found below: Curve A1 Curve A2 Recommended output current.