Datasheet

ManualsBrandsPULS ManualsRack & DIN Rail Mount PSUsDIMENSION DIN Rail Power Supply 24Vdc 5A 120W, 1-Phase

CS5.241, CS5.241-C1, CS5.241-S1

C-Line

24V, 5A, SINGLE PHASE INPUT

OWER SUPPLY

 AC 100-120 / 200-240V Auto-select Input

 Width only 32mm

 Optional with Conformal Coated PC-boards (CS5.241-C1)

 Optional with Spring-clamp Terminals (CS5.241-S1)

 Efficiency up to 90.2%

 Easy Fuse Breaking due to High Overload Peak Current

 20% Output Power Reserves

 Full Power Between -25°C and +60°C

 Minimal Inrush Current Surge

 3 Year Warranty

1/25

GENERAL DESCRIPTION

The DIMENSION C-Line units are cost optimized power

supplies without compromising quality, reliability and

performance. The C-Line is part of the DIMENSION

power supply family, existing alongside the high

featured Q-Line.

The CS5.241 includes all the essential basic functions and

the devices have a power reserve of 20%. This extra

current may even be used continuously at temperatures

up to +45°C.

The most important features are the small size, high

efficiency and the wide temperature range.

The Auto-select input makes worldwide installation and

usage very simple. Defects or system failures caused by

wrongly set switches cannot occur.

High immunity to transients and power surges as well as

low electromagnetic emission and a large international

approval package for a variety of applications makes

this unit suitable for nearly every situation.

SHORT-FORM DATA

Output voltage DC 24V

Adjustment range 24 - 28V

Output current 5A at 24V, amb <60°C

6A at 24V, amb <45°C

4.3A at 28V, amb <60°C

5.1A at 28V, amb <45°C

Output power 120W ambient <60°C

144W ambient <45°C

Output ripple < 50mVpp 20Hz to 20MHz

AC Input voltage AC 100-120V /

200-240V

±10%

Auto-select input

Mains frequency 50-60Hz ±6%

AC Input current 2.0 / 1.23A at 120 / 230Vac

DC Input voltage - not allowed

Power factor 0.56 / 0.47 at 120 / 230Vac

AC Inrush current 3 / 3A peak at 120 / 230Vac

Efficiency 89.4 / 90.2% at 120 / 230Vac

Losses 14.5 / 13.2W at 120 / 230Vac

Temperature range -25°C to +70°C operational

Derating *) 3W/°C +60 to +70°C

Hold-up time 80 / 78ms at 120 / 230Vac

Dimensions 32x124x117mm WxHxD

Weight 500g / 1.1lb

ORDER NUMBERS

Power Supply CS5.241 24-28V Standard unit

CS5.241-C1 With conformal coated

pc-boards

CS5.241-S1 with quick-connect

spring-clamp terminals

Accessory ZM1.WALL Wall mount bracket

ZM13.SIDE Side mount bracket

YRM2.DIODE Redundancy module

MARKINGS

IND. CONT. E

UL 508

UL 60950-1

Class I Div 2

Marine

EMC, LVD

Jul. 2015 / Rev. 2.0 DS-CS5.241-EN

All parameters are specified at 24V, 5A, 230Vac, 50Hz, 25°C ambient and after a 5 minutes run-in time unless otherwise noted.

www.pulspower.com Phone +49 89 9278 0 Germany

Summary of content (25 pages)

PAGE 1
CS5.241, CS5.241-C1, CS5.241-S1 24V, 5A, SINGLE PHASE INPUT C-Line POWER SUPPLY AC 100-120 / 200-240V Auto-select Input Width only 32mm Optional with Conformal Coated PC-boards (CS5.241-C1) Optional with Spring-clamp Terminals (CS5.241-S1) Efficiency up to 90.
PAGE 2
CS5.241, CS5.241-C1, CS5.241-S1 24V, 5A, SINGLE PHASE INPUT C-Line INDEX Page 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. Intended Use .......................................................3 Installation Requirements...................................4 AC-Input...............................................................5 DC-Input...............................................................7 Input Inrush Current ...........................................7 Output .............
PAGE 3
CS5.241, CS5.241-C1, CS5.241-S1 24V, 5A, SINGLE PHASE INPUT C-Line 1. INTENDED USE This device is designed for installation in an enclosure and is intended for the general professional use such as in industrial control, office, communication, and instrumentation equipment. Do not use this power supply in equipment, where malfunction may cause severe personal injury or threaten human life. This device is designed for use in hazardous, non-hazardous, ordinary or unclassified locations.
PAGE 4
CS5.241, CS5.241-C1, CS5.241-S1 24V, 5A, SINGLE PHASE INPUT C-Line 2. INSTALLATION REQUIREMENTS This device may only be installed and put into operation by qualified personnel. This device does not contain serviceable parts. The tripping of an internal fuse is caused by an internal defect. If damage or malfunction should occur during installation or operation, immediately turn power off and send unit to the factory for inspection.
PAGE 5
CS5.241, CS5.241-C1, CS5.241-S1 24V, 5A, SINGLE PHASE INPUT C-Line 3. AC-INPUT AC input nom. Allowed voltage L or N to earth Input frequency Turn-on voltage Shut-down voltage External input protection AC 100-120V / Auto-select input 200-240V ±10% TN, TT or IT 90-132Vac / continuous operation, lower input voltage range min. 180-264Vac continuous operation, upper input voltage range 85-90Vac short-tem or with reduced output current, see Fig. 3-5 264-300Vac max.
PAGE 6
CS5.241, CS5.241-C1, CS5.241-S1 24V, 5A, SINGLE PHASE INPUT C-Line Fig. 3-3 Input current vs. output load at 24V Power Factor, typ. Input Current, typ. 3A (a) 2.5 2.0 Fig. 3-4 Power factor vs. output load (b) (a) 100Vac (b) 120Vac (c) 230Vac 0.65 c 100Va 0.60 120Vac 230Vac 0.55 1.5 (c) 1.0 0.50 0.45 0.40 0.5 Output Current 0 1 1.5 2 2.5 3 3.5 4 4.5 5 5.5 6A Output Current 0.35 1 1.5 2 2.5 3 3.5 4 4.5 5 5.5 6A Fig.
PAGE 7
CS5.241, CS5.241-C1, CS5.241-S1 24V, 5A, SINGLE PHASE INPUT C-Line 4. DC-INPUT Do not operate this power supply with DC-input voltage. Use the QS5.241 unit instead. 5. INPUT INRUSH CURRENT After turn-on of the input voltage, an active inrush limitation circuit limits the input inrush current. Virtually no input inrush current is generated. The charging current into the EMI suppression capacitors is disregarded in the first microseconds after switch-on. Inrush current Inrush energy max. typ. max.
PAGE 8
CS5.241, CS5.241-C1, CS5.241-S1 24V, 5A, SINGLE PHASE INPUT C-Line 6. OUTPUT Output voltage Adjustment range nom. min. max. typ. max. max. max. nom. nom. nom. nom. nom. nom. Factory settings Line regulation Load regulation Ripple and noise voltage Output current Output power nom. nom. Overload behavior Short-circuit current min. max. typ. Output capacitance *) **) ***) 24V 24-28V guaranteed 30V***) at clockwise end position of potentiometer 24.1V ±0.
PAGE 9
CS5.241, CS5.241-C1, CS5.241-S1 24V, 5A, SINGLE PHASE INPUT C-Line 7. HOLD-UP TIME Hold-up Time AC 100V 109ms 87ms 50ms 39ms 37ms 30ms typ. min. typ. min. typ. min. Fig. 7-1 Hold-up time vs. input voltage Hold-up Time 150ms 125 a a) 24V 2,5A typ. b) 24V 2,5A min. c) 24V 5A typ. b d) 24V 5A min. e) 24V 6A min. 100 c 75 d e 50 b Input Voltage 180 - 5% Output Voltage Input Voltage 85 100 120 at 24V, 2.5A, see Fig. 7-1 at 24V, 2.5A, see Fig. 7-1 at 24V, 5A, see Fig. 7-1 at 24V, 5A, see Fig.
PAGE 10
CS5.241, CS5.241-C1, CS5.241-S1 24V, 5A, SINGLE PHASE INPUT C-Line 8. EFFICIENCY AND POWER LOSSES Efficiency Average efficiency*) Power losses *) typ. typ. typ. AC 100V 88.8% 88.5% 86.5% AC 120V 89.4% 89.0% 87.2% AC 230V 90.2% 89.9% 87.8% typ. typ. typ. typ. 1.9W 9.1W 15.3W 18.7W 2.0W 8.8W 14.5W 17.8W 1.7W 8.2W 13.2W 16.1W at 24V, 5A at 24V, 6A (Power Boost) 25% at 1.25A, 25% at 2.5A, 25% at 3.75A. 25% at 5A at 24V, 0A at 24V, 2.
PAGE 11
CS5.241, CS5.241-C1, CS5.241-S1 24V, 5A, SINGLE PHASE INPUT C-Line 9.
PAGE 12
CS5.241, CS5.241-C1, CS5.241-S1 24V, 5A, SINGLE PHASE INPUT C-Line 11. TERMINALS AND WIRING The terminals are IP20 Finger safe constructed and suitable for field- and factory wiring. Type Solid wire Stranded wire American Wire Gauge Max. wire diameter Wire stripping length Screwdriver Recommended tightening torque Pull-out force CS5.241, CS5.241-C1 Screw terminals 0.5-6mm2 0.5-4mm2 AWG20-10 2.8mm (including ferrules) 7mm / 0.28inch 3.5mm slotted or cross-head No 2 1Nm, 9lb.in according to UL 486E CS5.
PAGE 13
CS5.241, CS5.241-C1, CS5.241-S1 24V, 5A, SINGLE PHASE INPUT C-Line 12. FRONT SIDE AND USER ELEMENTS Fig. 12-1 Front side CS5.241, CS5.241-C1 Fig. 12-2 Front side CS5.241-S1 A Input Terminals CS5.241, CS5.241-C1 with screw terminals CS5.241-S1 with spring-clamp terminals N, L Line input PE (Protective Earth) input B Output Terminals (screw terminals, two pins per pole) + Positive output – Negative (return) output C Output voltage potentiometer Open the flap to adjust the output voltage.
PAGE 14
CS5.241, CS5.241-C1, CS5.241-S1 24V, 5A, SINGLE PHASE INPUT C-Line 13. EMC The power supply is suitable for applications in industrial environment as well as in residential, commercial and light industry environment. Restrictions apply on public mains (PFC), see chapter 1 for more information. A detailed EMC report is available on request.
PAGE 15
CS5.241, CS5.241-C1, CS5.241-S1 24V, 5A, SINGLE PHASE INPUT C-Line 14. ENVIRONMENT Operational temperature*) Storage temperature Output de-rating Humidity**) Vibration sinusoidal Shock Altitude -25°C to +70°C (-13°F to 158°F) -40°C to +85°C (-40°F to 185°F) 1.6W/°C 3W/°C 5 to 95% r.h. 2-17.8Hz: ±1.6mm; 17.8-500Hz: 2g***) 2 hours / axis***) 30g 6ms, 20g 11ms***) 3 bumps / direction, 18 bumps in total 0 to 2000m (0 to 6 560ft) 2000 to 6000m (6 560 to 20 000ft) reduce output power according Fig.
PAGE 16
CS5.241, CS5.241-C1, CS5.241-S1 24V, 5A, SINGLE PHASE INPUT C-Line 15. PROTECTION FEATURES Output protection Output over-voltage protection Degree of protection Penetration protection Over-temperature protection Input transient protection Internal input fuse *) Electronically protected against overload, no-load and short-circuits*) typ. 35Vdc In case of an internal power supply defect, a redundant max. 39Vdc circuit limits the maximum output voltage.
PAGE 17
CS5.241, CS5.241-C1, CS5.241-S1 24V, 5A, SINGLE PHASE INPUT C-Line 17. DIELECTRIC STRENGTH The output voltage is floating and has no ohmic connection to the ground. Type and factory tests are conducted by the manufacturer. Field tests may be conducted in the field using the appropriate test equipment which applies the voltage with a slow ramp (2s up and 2s down). Connect all input-terminals together as well as all output poles before conducting the test.
PAGE 18
CS5.241, CS5.241-C1, CS5.241-S1 24V, 5A, SINGLE PHASE INPUT C-Line 18. APPROVALS EC Declaration of Conformity The CE mark indicates conformance with the - EMC directive 2004/108/EC and the - Low-voltage directive (LVD) 2006/95/EC CB Scheme, Information Technology Equipment IEC 60950-1 2nd Edition UL 508 IND. CONT. EQ. UL 60950-1 2nd Edition ANSI / ISA 12.12.01-2007 Class I Div 2 (except CS5.241-C1) Marine Listed for use as Industrial Control Equipment; U.S.A. (UL 508) and Canada (C22.2 No.
PAGE 19
CS5.241, CS5.241-C1, CS5.241-S1 24V, 5A, SINGLE PHASE INPUT C-Line 20. PHYSICAL DIMENSIONS AND WEIGHT Width Height Depth Weight DIN-Rail Housing material Installation clearances 32mm 1.26’’ 124mm 4.88’’ 117mm 4.61’’ The DIN-rail height must be added to the unit depth to calculate the total required installation depth. 500g / 1.1lb Use 35mm DIN-rails according to EN 60715 or EN 50022 with a height of 7.5 or 15mm. Body: Aluminium alloy Cover: zinc-plated steel See chapter 2 Fig. 20-1 Front view CS5.
PAGE 20
CS5.241, CS5.241-C1, CS5.241-S1 24V, 5A, SINGLE PHASE INPUT C-Line 21. ACCESSORIES 21.1. ZM1.WALL - WALL MOUNTING BRACKET This bracket is used to mount the power supply onto a flat surface without utilizing a DIN-Rail. 21.2. ZM13.SIDE - SIDE MOUNTING BRACKET This bracket is used to mount Dimension units sideways with or without utilizing a DIN-Rail. The two aluminum brackets and the black plastic slider of the unit must be detached so that the steel brackets can be installed.
PAGE 21
CS5.241, CS5.241-C1, CS5.241-S1 24V, 5A, SINGLE PHASE INPUT C-Line 21.3. REDUNDANCY MODULES YRM2.DIODE – (2x 10A Inputs, 1x 20A output) The YRM2.DIODE is a dual redundancy module, which can be used to build redundant systems. It is equipped with two input channels, which are individually decoupled by utilizing diodes. The YRM2.DIODE does not require an additional auxiliary voltage and is self-powered even in case of a short circuit across the output. The YRM2.
PAGE 22
CS5.241, CS5.241-C1, CS5.241-S1 24V, 5A, SINGLE PHASE INPUT C-Line 22. APPLICATION NOTES 22.1. PEAK CURRENT CAPABILITY The unit can deliver peak currents (up to several milliseconds) which are higher than the specified short term currents. This helps to start current demanding loads. Solenoids, contactors and pneumatic modules often have a steady state coil and a pick-up coil.
PAGE 23
CS5.241, CS5.241-C1, CS5.241-S1 24V, 5A, SINGLE PHASE INPUT C-Line 22.2. BACK-FEEDING LOADS Loads such as decelerating motors and inductors can feed voltage back to the power supply. This feature is also called return voltage immunity or resistance against Back- E.M.F. (Electro Magnetic Force). This power supply is resistant and does not show malfunctioning when a load feeds back voltage to the power supply. It does not matter whether the power supply is on or off.
PAGE 24
CS5.241, CS5.241-C1, CS5.241-S1 24V, 5A, SINGLE PHASE INPUT C-Line 22.6. SERIES OPERATION Power supplies of the same type can be connected in series for higher output voltages. It is possible to connect as many units in series as needed, providing the sum of the output voltage does not exceed 150Vdc. Voltages with a potential above 60Vdc are no longer SELV and can be dangerous. Such voltages must be installed with a protection against touching.
PAGE 25
CS5.241, CS5.241-C1, CS5.241-S1 24V, 5A, SINGLE PHASE INPUT C-Line 22.11. MOUNTING ORIENTATIONS Mounting orientations other than the input terminals on the bottom require a reduction in continuous output power or a limitation in the maximum allowed ambient temperature. The amount of reduction influences the lifetime expectancy of the power supply. Therefore, two different derating curves for continuous operation can be found below: Curve A1 Curve A2 Recommended output current.