Datasheet

ManualsBrandsPULS ManualsPSU ComponentsCD5.242 rail mount DC/DC converter, output: 24 Vdc 5 A 120 W

CD5.242

CD-Series

DC/DC Converter 24V, 5A

DC/DC

CONVERTER

 48V DC-Input

 Isolated 24Vdc Output

 Efficiency up to 90.3%

 Width only 32mm

 20% Output Power Reserves

 Full Power Between -25°C and +60°C

 Soft-start Function Included

 Minimal Inrush Current Surge

 Reverse Input Polarity Protection

 3 Year Warranty

1/21

GENERAL DESCRIPTION

The Dimension CD-Series offer DIN-rail DC/DC converters

in the 92-120W output power range in a very compact

housing. These DC/DC converters are allowed to run

with a battery or similar sources.

The CD5.242 converts a 48V voltage to a 24V voltage.

The CD5.242 includes all the essential basic functions

and has a power reserve of 20% included. This extra

power can be used continuously up to +45°C.

The output is electrically isolated from the input in a

safe way. The input is protected against reversed

voltages and contains a soft start function.

CD5.241

CD5.242

CD5.243

CD5.241-S1

24V->24V,

Spring-clamp-terminals,

ut-low, DC-OK si

nals

CD-Series

Summary of content (21 pages)

PAGE 1
CD5.242 DC/DC Converter 24V, 5A CD-Series DC/DC CONVERTER 48V DC-Input Isolated 24Vdc Output Efficiency up to 90.3% Width only 32mm 20% Output Power Reserves Full Power Between -25°C and +60°C Soft-start Function Included Minimal Inrush Current Surge Reverse Input Polarity Protection 3 Year Warranty GENERAL DESCRIPTION SHORT-FORM DATA The Dimension CD-Series offer DIN-rail DC/DC converters in the 92-120W output power range in a very compact housing.
PAGE 2
CD5.242 DC/DC Converter 24V, 5A CD-Series INDEX Page 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. Intended Use .......................................................3 Installation Requirements...................................3 Input Voltage ......................................................4 Soft-start and Input Inrush Current Surge .........5 Output .................................................................6 Hold-up Time....................................................
PAGE 3
CD5.242 DC/DC Converter 24V, 5A CD-Series 1. INTENDED USE This device is designed for installation in an enclosure and is intended for the general use such as in industrial control, office, communication, and instrumentation equipment. Do not use this DC/DC converter in aircrafts, trains and nuclear equipment where malfunction may cause severe personal injury or threaten human life. This device is designed for use in hazardous, non-hazardous, ordinary or unclassified locations. 2.
PAGE 4
CD5.242 DC/DC Converter 24V, 5A CD-Series 3. INPUT VOLTAGE Input voltage Input voltage range nom. DC 48V 36.0-60.0Vdc 30.5-36.0Vdc 63.0Vdc max. Allowed voltage between input and earth Allowed input ripple voltage Turn-on voltage Shut-down voltage Input current Start-up delay Rise time Turn-on overshoot Input capacitance max. max. 60Vdc or 42.2Vac 5Vpp typ. typ. typ. typ. typ. typ. typ. max. typ. 34.5Vdc 30.5Vdc 63.5Vdc 2.
PAGE 5
CD5.242 DC/DC Converter 24V, 5A CD-Series 4. SOFT-START AND INPUT INRUSH CURRENT SURGE Inrush current limitation An active inrush limitation circuit (inrush limiting resistor which is bypassed by a relay contact) limits the input inrush current after turn-on of the input voltage. The charging current into EMI suppression capacitors is disregarded in the first microseconds after switch-on. Inrush current max. typ. typ. Inrush energy 0.8Apeak 0.
PAGE 6
CD5.242 DC/DC Converter 24V, 5A CD-Series 5. OUTPUT Output voltage Adjustment range nom. min. max. Factory setting Line regulation Load regulation Ripple and noise voltage Output capacitance Output current 24V 23-28V 30V 24.1V 25mV 100mV 50mVpp 2 200μF 6A 5A 5.2A 4.3A 144W 120W 7A 10A max. max. max. typ. nom. nom. nom. nom. nom. nom. min. max. Output power Short-circuit current Fig. 5-1 Output voltage vs. output current, at 48Vdc input voltage, typ.
PAGE 7
CD5.242 DC/DC Converter 24V, 5A CD-Series 6. HOLD-UP TIME The input side of the DC/DC converter is equipped with a bulk capacitor which keeps the output voltage alive for a certain period of time when the input voltage dips or is removed. The bulk capacitor can be discharged by loading the DC/DC converter on the output side or through a load which is parallel to the input. There is no protection in the DC/DC converter which prevents current from flowing back to the input terminals.
PAGE 8
CD5.242 DC/DC Converter 24V, 5A CD-Series 7. EFFICIENCY AND POWER LOSSES Efficiency Power losses Fig. 7-1 Input 48Vdc 90.3% 0.9W 6.9W 12.9W 16.4W typ. typ. typ. typ. typ. Efficiency vs. output current at 24V output and 48Vdc input voltage, typ. at 24V, 5A at no output load at 24V, 2.5A at 24V, 5A at 24V, 6A Fig. 7-2 Losses vs. output current at 24V output and 48Vdc input voltage, typ. Efficiency Power Losses 91% 18W 90 15 89 12 88 9 87 6 86 3 Output Current 85 1 Fig.
PAGE 9
CD5.242 DC/DC Converter 24V, 5A CD-Series 8. FUNCTIONAL DIAGRAM Fig. 8-1 Functional diagram Output Voltage Regulator + - Input Fuse & Input Filter Chassis Ground Reverse Polarity Protection & Inrush Limiter OverTemperature Protection Power Converter Output Filter Output OverVoltage Protection VOUT + + DC ok 9. FRONT SIDE AND USER ELEMENTS Fig.
PAGE 10
CD5.242 DC/DC Converter 24V, 5A CD-Series 10. TERMINALS AND WIRING Type Solid wire Stranded wire American Wire Gauge Wire stripping length Screwdriver Recommended tightening torque Input screw terminals 0.5-6mm2 0.5-4mm2 20-10 AWG 7mm / 0.275inch 3.5mm slotted or Pozidrive No 2 1Nm, 9lb.in Output screw terminals 0.5-6mm2 0.5-4mm2 20-10 AWG 7mm / 0.275inch 3.5mm slotted or Pozidrive No 2 1Nm, 9lb.
PAGE 11
CD5.242 DC/DC Converter 24V, 5A CD-Series 12. EMC The DC/DC converter is suitable for applications in industrial environment as well as in residential, commercial and light industry environment without any restrictions. The CE mark indicates conformance with EMC guideline 89/336/EEC, 93/68/EEC and 2004/108/EC and the low-voltage directive (LVD) 73/23/EWG and 2006/95/EC. A detailed EMC report is available on request.
PAGE 12
CD5.242 DC/DC Converter 24V, 5A CD-Series 13. ENVIRONMENT Operational temperature *) Storage temperature Output de-rating Humidity **) Vibration sinusoidal Shock Altitude Altitude de-rating Over-voltage category -25°C to +70°C (-13°F to 158°F) -40 to +85°C (-40°F to 185°F) 1.6W/°C 3W/°C 5 to 95% r.H. 2-17.8Hz: ±1.6mm; 17.8-500Hz: 2g 2 hours / axis 30g 6ms, 20g 11ms 3 bumps / direction, 18 bumps in total 0 to 6000m (0 to 20 000ft) reduce output power according Fig.
PAGE 13
CD5.242 DC/DC Converter 24V, 5A CD-Series 15. SAFETY FEATURES Input / output separation *) SELV PELV III IEC/EN 60950-1 IEC/EN 60204-1, EN 50178, IEC 62103, IEC 60364-4-41 PE (Protective Earth) connection not required. A connection of the “Chassis Ground” pin to earth is recommended for best EMI performance > 5MOhm input to output, 500Vdc < 0.
PAGE 14
CD5.242 DC/DC Converter 24V, 5A CD-Series 18. APPROVALS IEC 60950-1 UL 508 ANSI / ISA 12.12.01-2007 UL 60950-1 ANSI / ISA 12.12.01-2007 CSA 22.2 No107.1-01 CB Scheme, Information Technology Equipment LISTED for use as Industrial Control Equipment; U.S.A. (UL 508) and Canada (C22.2 No. 107-1-01); IND. CONT. EQ. E-File: E198865 LISTED for use in Hazardous Location Class I Div 2 T4 Groups A,B,C,D systems; U.S.A. (ANSI / ISA 12.12.01-2007) and Canada IND. CONT. EQ. (C22.2 No.
PAGE 15
CD5.242 CD-Series DC/DC Converter 24V, 5A 20. PHYSICAL DIMENSIONS AND WEIGHT Weight DIN-Rail Installation Clearances 425g / 0.94lb Use 35mm DIN-rails according to EN 60715 or EN 50022 with a height of 7.5 or 15mm. The DIN-rail height must be added to the unit depth (102mm) to calculate the total required installation depth. See chapter 2 Fig. 20-1 Front view Fig. 20-2 Side view Oct 2009 / Rev. 1.3 DS-CD5.
PAGE 16
CD5.242 DC/DC Converter 24V, 5A CD-Series 21. ACCESSORIES ZM1.WALL Wall mounting bracket This bracket is used to mount specific Dimension units onto a flat surface without utilizing a DIN-Rail. The two aluminum brackets and the black plastic slider of the unit have to be removed, so that the two steel brackets can be mounted. Fig. 21-1 ZM1.WALL Wall mounting bracket *) Fig. 21-2 Assembled wall mounting bracket *) Picture of the DC/DC converter is for representation only ZM11.
PAGE 17
CD5.242 DC/DC Converter 24V, 5A CD-Series 22. APPLICATION NOTES 22.1. PEAK CURRENT CAPABILITY Solenoids, contactors and pneumatic modules often have a steady state coil and a pick-up coil. The inrush current demand of the pick-up coil is several times higher than the steady-state current and usually exceeds the nominal output current (including the PowerBoost) The same situation applies, when starting a capacitive load. Branch circuits are often protected with circuit breakers or fuses.
PAGE 18
CD5.242 DC/DC Converter 24V, 5A CD-Series 22.4. CHARGING OF BATTERIES The DC/DC converter can be used to charge lead-acid or maintenance free batteries. (Two 12V batteries in series) Instructions for charging batteries: a) Ensure that the ambient temperature of the DC/DC converter is below 45°C b) Do not use DC/DC converters in mounting orientations other than the standard mounting orientation (input terminals on the bottom and output terminals on top of the unit).
PAGE 19
CD5.242 DC/DC Converter 24V, 5A CD-Series 22.7. PARALLEL USE TO INCREASE OUTPUT POWER Unit A The DC/DC-converter can be paralleled to increase the output power. There are no feature included which balances the load current between the DC/DC converters. Therefore some restrictions and limitations apply. The DC/DC converter with the higher adjusted output voltage draws current until it goes into current limitation.
PAGE 20
CD5.242 DC/DC Converter 24V, 5A CD-Series 22.9. DAISY CHAINING OF OUTPUTS Daisy chaining (jumping from one DC/DC converter output to the next) is allowed as long as the average output current through one terminal pin does not exceed 25A. If the current is higher, use a separate distribution terminal block. Fig. 22-4 Daisy chaining of outputs Fig.
PAGE 21
CD5.242 DC/DC Converter 24V, 5A CD-Series 22.12. MOUNTING ORIENTATIONS Mounting orientations other than input terminals on the bottom and output on the top require a reduction in continuous output power or a limitation in the max. allowed ambient temperature. The amount of reduction influences the lifetime expectancy of the DC/DC converter. Therefore, two different derating curves for continuous operation can be found below: Curve A1 Curve A2 Recommended output current.