Owner’s Manual Table of Contents Page Topic Safety Guidelines-Definitions 4 Hazard Warnings 5 Air Compressor 15 Precautions 15 Basic Air Compressor Components 16 Assembling the Air Compressor 16 Compressor Controls 18 Electrical Power Requirements 19 Breaking In The Pump 21 Operating Instructions 21 Maintenance 23 Storage 24 Service 24 Troubleshooting 25 Glossary Terms 29 Parts Listing 30 Limited Warranty 34 2
Air Compressor Warning! Read And Understand All Safety Precautions In This Manual Before Operating. Failure To Comply With Instructions In This Manual Could Result In Personal Injury, Property Damage, And / Or Voiding Of Your Warranty. Pulsar Products, Inc. Will Not Be Liable For Any Damage Because Of Failure To Follow These Instructions. Air Compressor Prior to installation and usage, thoroughly inspect air compressor for damages.
Owner’s Manual Air Compressor Hazard Warnings Hazard Warnings (cont’d) Dust RISK OF EYE OR HEAD INJURY What could happen: WARNING! DUST FROM POWER SANDING, SAWING, GRINDING, DRILLING, AND OTHER CONSTRUCTION ACTIVITIES CONTAIN CHEMICALS KNOWN TO THE STATE OF CALIFORNIA TO CAUSE CANCER, BIRTH DEFECTS OR OTHER REPRODUCTIVE HARM. These chemicals may include (but are not limited to) the following: /HDG IURP OHDG EDVHG SDLQWV &U\VWDOOLQH VLOLFD IURP EULFNV FHPHQW DQG RWKHU PDVRQU\ SURGucts $UVHQLF DQG
Owner’s Manual Air Compressor Hazard Warnings (cont’d) Hazard Warnings (cont’d) RISK OF FIRE OR EXPLOSION RISK OF HEARING LOSS What could happen: What could happen: $EUDVLYH WRROV VXFK DV VDQGHUV DQG JULQGHUV URWDWLQJ WRROV VXFK DV GULOOV DQG LPSDFW WRROV VXFK DV QDLOHUV VWDSOHV ZUHQFKHV KDPPHUV DQG UHFLSURFDWLQJ VDZV DUH FDSDEOH RI JHQHUDWLQJ VSDUNV ZKLFK FRXOG UHVXOW LQ LJQLWLRQ RI IODPPDEOH PDWHULDOV ,W LV QRUPDO IRU WKH FRPSUHVVRU PRWRU DQG SUHVVXUH VZLWFK WR SURGXFH VSDUNV ZKLOH RSHUDWL
Air Compressor Owner’s Manual Hazard Warnings (cont’d) Hazard Warnings (cont’d) RISK OF INJURY RISK OF INJURY (cont’d) What could happen: How to prevent it: 7RROV OHIW XQDWWHQGHG RU ZLWK WKH DLU KRVH DWWDFKHG FDQ EH DFWLYDWHG E\ XQDXWKRUL]HG SHUVRQV OHDGLQJ WR WKHLU LQMXU\ DQG RU LQMXU\ WR RWKHUV $LU WRROV FDQ SURSHO IDVWHQHUV RU RWKHU PDWHULDOV WKURXJKRXW WKH ZRUN DUHD $ ZUHQFK RU NH\ WKDW LV OHIW DWWDFKHG WR D URWDWLQJ SDUW RI WKH WRRO LQFUHDVHV WKH ULVN RI SHUVRQDO LQMXU\ 8VLQJ LQIODWR
Air Compressor Owner’s Manual Hazard Warnings (cont’d) Hazard Warnings (cont’d) RISK OF INJURY (cont’d) RISK OF ELECTRIC SHOCK 8VH RQO\ LPSDFW JUDGH VRFNHWV RQ DQ LPSDFW ZUHQFK 'R QRW DSSO\ H[FHVVLYH IRUFH WR WKH WRRO /HW WKH WRRO SHUIRUP WKH ZRUN 1HYHU SRLQW GLVFKDUJH RI WRRO DW \RXUVHOI RU RWKHUV 'R QRW SXOO WKH WULJJHU XQOHVV WKH WRRO FRQWDFW VDIHW\ RI WKHGHYLFH LV DJDLQVW ZRUN VXUIDFH 1HYHU DWWHPSW WR GULYH IDVWHQHUV LQWR KDUG VXUIDFHV VXFK DV VWHHO FRQFUHWH RU WLOH ZKHQ XVLQJ DLU
Air Compressor Owner’s Manual Hazard Warnings (cont’d) Hazard Warnings (cont’d) RISK OF ENTANGLEMENT RISK OF CUT OR BURNS What could happen: What could happen: 7RROV FRQWDLQLQJ PRYLQJ HOHPHQWV RU GULYLQJ RWKHU PRYLQJ WRROV JULQGLQJ ZKHHOV VRFNHWV VDQGLQJ GLVFV HWF FDQ EHFRPH HQWDQJOHG LQ KDLU FORWKLQJ MHZHOU\ DQG RWKHU ORRVH REMHFWV WKHUHE\ UHVXOWLQJ LQ LQMXU\ 7RROV ZKLFK FXW VKHDU GULOO VWDSOH SXQFK FKLVHO HWF DUH FDSDEOH RI FDXVLQJ VHULRXV LQMXU\ 7KH SXPS DQG PDQLIROG JHQHUD
Owner’s Manual Air Compressor Compressor (cont’d) &RPSUHVVRU 0RGHO 1XPEHU 3&( 7 +RUVH 3RZHU 3HDN 7DQN &DSDFLW\ *DOORQV /LWHUV 9ROWDJH $PSV 3KDVH .LFN ,Q 3UHVVXUH 85 .LFN 2XW 3UHVVXUH 115 Basic Air Compressor Components Oil-less aircompressors are factory lubricated for life and do not require any oil. WARNING! The power cord on this product contains lead, a chemical, known to the state of California to cause cancer and birth defects or other reproductive harm.
Owner’s Manual Air Compressor Compressor (cont’d) Compressor (cont’d) COMPRESSOR CONTROLS Assembling the Compressor (cont’d) 1) Check the compressor’s serial label to ensure that you have received the model ordered, and that it has the required pressure rating for its intended use. 2) Place the compressor according to the following guidelines: a. Position the compressor near a grounded electrical outlet. b.
Owner’s Manual Air Compressor Compressor (cont’d) ELECTRICAL POWER REQUIREMENTS (cont’d) Compressor (cont’d) COMPRESSOR CONTROLS Regulated pressure quick connect coupler: This coupler connects to the regulated outlet pressure. To connect air hose, push coupler in. To disconnect air hose, pull the coupler collar back and separate the coupling. Electrical Power Requirements Electrical Wiring Refer to the air compressor’s registration label for the unit’s voltage and amperage requirements.
Air Compressor Owner’s Manual Compressor (cont’d) OPERATING INSTRUCTIONS Compressor (cont’d) BREAKING IN THE PUMP 1.Turn the switch to the OFF position. 2. Open the petcock. Turn counterclockwise (loosen). 3. Plug in the power switch to the ON position. 4. The compressor will start. ALLOW THE COMPRESSOR TO RUN FOR 15 MINUTES, TO BREAK IN THE INTERNAL PARTS. CAUTION: AFTER ABOUT 15 MINUTES. IF THE UNIT DOES NOT OPERATE PROPERLY, SHUT IT DOWN IMMEDIATELY AND CONTACT PRODUCT SERVICE CENTER 1-866-591-8921.
Air Compressor Owner’s Manual Compressor (cont’d) MAINTENANCE Compressor (cont’d) MAINTENANCE (cont’d) WARNING! TO AVOID PERSONAL INJURY, ALWAYS SHUT OFF AND UNPLUG THE COMPRESSOR AND RELIEVE ALL AIR PRESSURE FROM THE SYSTEM BEFORE PERFORMING ANY SERVICE ON THE AIR COMPRESSOR. Relieve the air pressure in the system and open the petcock on the bottom of the tank to drain. LUBRICATION: This air compressor requires regular lubrication for operation. NOTE: Use air compressor oil such as SAE 10W 20.
Air Compressor Compressor (cont’d) TROUBLE SHOOTING Owner’s Manual Compressor (cont’d) TROUBLE SHOOTING (cont’d) Note: Trouble shooting problems may have similar causes and solutions. 7KH 7DQN SHWFRFN LV RSHQ &ORVH WKH SHW FRFN Low pressure, not enough air or compressor does not stop. 3URORQJHG H[FHVVLYH FRQVXPSWLRQ RI DLU 'HFUHDVH DPRXQW RI DLU XVHG 7KH &RPSUHVVRU QRW ODUJH HQRXJK IRU MRE &KHFN WKH DLU UHTXLUHPHQW RI DFFHVVRU\ ,I LW LV KLJKHU WKDQ WKH &)0 DQG SUHVVXUH RI WKH FRPSUHVVRU \RX QHH
Owner’s Manual Air Compressor Compressor (cont’d) TROUBLE SHOOTING (cont’d) Compressor (cont’d) TROUBLE SHOOTING (cont’d) Overheating 3RRU YHQWLODWLRQ 5HORFDWH WKH FRPSUHVVRU WR DQ DUHD ZLWK FRRO GU\ DQG ZHOO FLUFXO ated air. Motor will not run (cont’d) $ IXVH EORZQ RU FLUFXLW EUHDNHU WULSSHG 5HSODFH WKH EORZQ IXVH RU UHVHW WKH FLUFXLW EUHDNHU 'R QRW XVH D IXVH RU FLUFXLW EUHDNHU ZLWK D KLJKHU UDWLQJ WKDQ VSHFLILHG IRU \RXU FLUFXLW &KHFN IRU D SURSHU IXVH ³)XVHWURQ´ W\SH 7 LV DFFHSWDEOH &KHFN I
Owner’s Manual Air Compressor Compressor (cont’d) TROUBLE SHOOTING (cont’d) Compressor Parts Glossary of Terms &)0 &XELF IHHW SHU PLQXWH D XQLW RI PHDVXUH RI DLU IORZ 36, 3RXQGV SHU VTXDUH LQFK D XQLW RI PHDVXUH RI DLU SUHVVXUH .LFN LQ SUHVVXUH $ IDFWRU\ VHW ORZ SUHVVXUH SRLQW WKDW HQJDJHV WKH FRPSUHVVRU WR GHSUHVVXUL]H WKH WDQN WR D KLJKHU SUHVVXUH .LFN RXW SUHVVXUH $ IDFWRU\ VHW KLJK SUHVVXUH SRLQW WKDW VWRSV WKH FRPSUHVVRU IURP LQFUHDVLQJ WKH SUHVVXUH LQ WKH WDQN DERYH D FHUWDLQ OHYHO
Air Compressor Compressor Parts Owner’s Manual Compressor Parts 31 Parts No.
Air Compressor Owner’s Manual Compressor Parts LIMITED WARRANTY Parts No. Description Qty PCE6050T-30 LIP SEAL FG 1 PCE6050T-31 BEARING 6204 1 PCE6050T-32 ROTOR 1 PCE6050T-33 BEARING 6202 1 PCE6050T-34 STATOR 1 PCE6050T-35 MOTRO BACK COVER 1 PCE6050T-36 HEX BOLT M5X95 4 PCE6050T-37 FAN LEAF 1 PCE6050T-38 BALL BEARING 14 1 PCE6050T-39 NEW SHROUD 1 PCE6050T-40 AIR FILTER 1 33 Pulsar Products, Inc.
Air Compressor LIMITED WARRANTY (cont’d) THIS WARRANTY DOES NOT COVER: Merchandise sold as reconditioned, used as rental equipment, or floor or display models.
