7 0 0 0 W D I ES EL GEN ER A TOR O w n er ’s M an u al M o del N o. P G 7 0 0 0 D For S er vi c e P l e a s e C all To ll Fr e e: 1- 8 6 6 - 5 9 1- 8 9 2 1 WARNING Read and follow all safety rules and instructions in this manual before attempting to operate this machine. Failure to comply with these instructions may result in personal injury. Diagrams within this manual may not be drawn proportionally. Due to continuing improvements, actual product may differ slightly from the product described herein.
7000W DIESEL GENERATOR 7000W DIESEL GENERATOR CHAPTER 1.
7000W DIESEL GENERATOR 7000W DIESEL GENERATOR 1-2 Basic operating instructions Starter system Fuel type Lube oil Engine type Bore _ stroke(mm) Displacement(cm3) Compression ratio Rated power [kW/rpm] Rotation direction(from the flywheel) C: recoil starter E: recoil starter/electric 0# (summer), 10# (winter), 3 5 # (chill cold) diesel SAE 15W 40 C: recoil starter E: recoil starter/electric starter Table 1.
7000W DIESEL GENERATOR 7000W DIESEL GENERATOR CHAPTER 2 OPERATING THE DIESEL GENERATOR 2-1 General main points of safety during operation of the generator set. In order to operate the generator set safely, please follow all the instructions provided in this manual carefully. Doing so otherwise may lead to accidents and or equipment damage. 2-1.1 Fire prevention The proper fuel for the diesel generator set is light diesel fuel. Do not use gasoline, kerosene and or other fuels other than light diesel fuel.
7000W DIESEL GENERATOR 7000W DIESEL GENERATOR 2-2 Preparation before operation 2-2.2 Filling engine oil 2-2.1 Fuel choices and fuel treatment Fuel tank Use only light diesel fuel. The fuel should be filtered clean. Never let dust and water mix with fuel in the fuel tank. Otherwise it will clog the fuel lines and oil nozzles. It may also damage your pressure pump. Note: It is dangerous to overfill the fuel tank. Never exceed the red piston in the filter.
7000W DIESEL GENERATOR 2-2.3 Checking the air filter 7000W DIESEL GENERATOR 2-3.3 Engine break in (1) Loosen the butterfly nut, take the cover of the air filter off and take the air filter element out. Do not wash the air filter element. When the performance of the engine decreases or when the color of the exhaust gases is bad, exchange the filter element. Never start the engine without the air filter as foreign objects may enter the intake and damage the engine.
000W DIESEL GENERATOR The electromagnetic iron will be triggered, now turn it clockwise to the “START” position. 4. After the diesel engine is started, remove your hand from the switch handle; the switch will automatically reset itself to the “ON” position. 5. If the engine is not starting after 10 seconds of cranking, wait about 15 seconds before trying it again. If you crank to long, the voltage of the battery will drop. This can lead to improper ignition.
7000W DIESEL GENERATOR 7000W DIESEL GENERATOR 2-6 Proper operation of the generator 2-6.1 Operating the diesel engine 1. Pre-heat the diesel engine for 3 minutes under no load conditions. 2. First check the height of the lubricating oil level, if it is low, refill it. Our diesel engines are equipped with an oil switch that will notify you if the oil pressure is too low. The system will shut down the engine if the oil pressures too low. 3.
7000W DIESEL GENERATOR Connect the large loads onto the generator first. If everything is functional, smaller loads can then be added. If the generator shuts off, it may be because the load being drawn by all the various devices are too high. In this event, decrease the number of small devices until everything is functional. The total drawn power should not exceed the maximum output power of the generator. Please see Table 1-1 for technical specifications of what the generator can output.
7000W DIESEL GENERATOR 7000W DIESEL GENERATOR 3-1.1 Changing the engine oil (every 200 hours) CHAPTER 3 MAINTENANCE 3-1 Maintenance schedules Keeping your generator well maintained will prolong the life of your generator. Everything needs to be checked including the diesel engine, generator, control cabinet, and frame. Take the oil cover off. Remove the oil drain plug when the diesel engine is still hot. Be careful of hot oil and hot engine as you may get burned.
7000W DIESEL GENERATOR 7000W DIESEL GENERATOR 4-1 Questions and doubts 3-1.5 Battery check Make sure the battery acid is full. The engine uses a 12V battery. Due to numerous starting cycles, the battery acid may be used up. Also, before filling, verify that the battery is not damaged in any way. Add distilled water to the battery when filling. Perform checks on the battery once a month.
7000W DIESEL GENERATOR 7000W DIESEL GENERATOR CHAPTER 5 GENERATOR PARTS DIAGRAMS AND LISTINGS 22 23
7000W DIESEL GENERATOR 7000W DIESEL GENERATOR Limited Warranty Limited Warranty (cont’d) Pulsar Products Inc. warrants to the original purchaser who uses the product in a consumer application (personal, residential or household usage) that all products covered under this Warranty are free from defects in material and workmanship for one year from the date of purchase. All products covered by this limited Warranty which are used in commercial applications (i.e.
