ELECTRIC MOTORBIKE OWNER’S MANUAL FOR USE WITH THE FOLLOWING PULSE PERFORMANCE PRODUCTS™ • CHOPSTER DO NOT RETURN TO STORE! QUESTIONS OR COMMENTS? CALL (866)-434-6067 04.13.
Table of Contents Safety and Warnings Before You Start Assembly Hardware Maintenance Before You Ride Repair and Maintenance Troubleshooting Motorbike Components Warranty 2-3 4 5-6 7 7 8-13 14 15 16 Safety and Warnings WARNING: Riding an electric motorbike can be a dangerous activity. Certain conditions may cause components to fail without fault of the manufacturer.
Safety and Warnings Maintain a hold with both hands on the handlebars at all times. Never allow more than one person at a time to ride the motorbike. Never use near steps, water, or swimming pools. Keep your fingers and other body parts away from the chain, motor, steering system, wheels and all other moving components. Never ride while using a cell phone or wearing headphones. Never hitch on to or with another vehicle or pull anyone or anything.
Before You Start WARNING: Remove all packing and items from the display box. Make sure that the power switch is turned “OFF” before assembling the motorbike. Estimated Assembly Time • Allow up to 25 minutes for assembly, not including initial charge time. • Allow up to 14 hours for the initial charge (see page 7 for charging information).
Assembly Handlebar Assembly Back Rest Assembly Tools required: 13mm wrench and 17mm wrench Tools required: 4mm hex wrench 1. Insert handlebar stem tube into fork tube. Align holes and insert bolt hardware and tighten securely with a 17mm and 13mm wrench. 2. Insert backrest tubes into frame tubes. Align holes, insert hardware, and tighten securely with a 4mm hex wrench.
Assembly Charging the Battery WARNING: Battery must be fully charged before you ride your electric motorbike. Required components: battery charger • Initial battery charge time - 14 hours • Recharges after initial charge - up to 10 hours • When motorbike is not in regular use batteries need to be charged on a monthly basis to maximize performance A 1. Make sure power switch is in the OFF position before plugging in the charger. Insert charger into charging port (A) on the left side of the battery box. 2.
Hardware Maintenance Brake Check the brakes for proper function. When you squeeze the lever, the brake should provide positive braking action. When you apply the brake with the throttle engaged, the brake cut off switch should stop the motor. Make sure that the brakes are not rubbing when the lever is not being applied. Frame, Fork and Handlebars Check for cracks or broken connections.
Repair and Maintenance WARNING: Turn the power switch “OFF” before conducting any maintenance procedures. Adjusting the Brakes Tools required: 10mm wrench Loosen Tighten 1. To adjust the brake cable, turn the adjuster barrel on the brake lever clockwise (loosen) or counter clockwise (tighten). Only turn the barrel in small increments until the desired adjustment is reached. If brake continues to need further adjustment proceed to the next step. 2.
Repair and Maintenance WARNING: Turn the power switch “OFF” before conducting any maintenance procedures. Rear Wheel Removal/Replacement Tools required: Phillips Screwdriver, 8mm wrench, 10mm wrench, 12mm wrench, 14mm wrench, 4mm hex wrench 2. Using the 4mm hex wrench, remove the 1. Using a Phillips screwdriver, remove the [4] Phillips screws from the chain guard. [2] side cover bolts from the frame. Remove the [3] hex bolts from the chain guard with a 4mm hex wrench.
Repair and Maintenance WARNING: Turn the power switch “OFF” before conducting any maintenance procedures. Rear Wheel Removal/Replacement (continued) Tools required: Phillips Screwdriver, 8mm wrench, 10mm wrench, 12mm wrench, 14mm wrench, 4mm hex wrench 6. Note the location of all rear wheel hardware and ensure to properly reinstall components. (a) 7. Place chain onto chain wheel gear and under guide wheel (a). Install wheel into frame.
Repair and Maintenance WARNING: Turn the power switch “OFF” before conducting any maintenance procedures. Front Wheel Removal/Replacement Tools required: 4mm hex wrench, 13mm wrench, 14mm wrench 1. Using a 4mm hex wrench, remove the [2] screws from the fork cover on each side. 2. Then loosen axle with 13mm and 14mm wrenches, and remove wheel from fork. 4. After placing wheel on fork, tighten axle securely with 13mm and 14mm wrenches. 5.
Repair and Maintenance Battery Care and Disposal Do not store the battery in temperatures above 70°F (21°C) or below 32°F (0°C). THIS MOTORBIKE CONTAINS SEALED LEAD ACID BATTERIES WHICH MUST BE RECYCLED IN ACCORDANCE TO YOUR LOCAL AND STATE LAWS. PLEASE CAREFULLY READ AND UNDERSTAND THE FOLLOWING DISPOSAL INSTRUCTIONS: Disposal: This product contains sealed lead acid batteries which must be disposed or recycled in an environmentally safe manner.
Repair and Maintenance Battery Charger Only use the supplied battery charger. If battery charger is damaged discontinue use immediately and replace with a Pulse Performance Products™ electric motorbike recommended battery charger. Wheels Wheels and drive system components are subject to normal wear and tear. It is the responsibility of the user to regularly inspect wheels for excess wear and adjust and replace drive train components as required.
Troubleshooting Problem Possible Cause Solution Motorbike will not run. Battery is not charged. Fully charge the battery. First charge should be 14 hours and up to 10 hours for recharges. Wires or connectors are loose or unplugged. Check to ensure that charger is tightly plugged into both the wall and the scooter. Battery requires charging. Fully charge the battery. First charge should be 14 hours and up to 10 hours for recharges. Motorbike run time is short.
Motorbike Components 6 5 2 1 4 3 7 9 10 11 8 13 12 15 14 16 25 23 39 24 26 20 17 18 21 19 22 29 30 27 28 38 37 34 40 42 36 41 part description part 35 description 33 32 31 part description 1 Handlebar/stem tube 15 Front fork cover 29 Axle cover 2 Throttle 16 Peg cover 30 Rear fender 3 Brake lever 17 Peg 31 Rear axle 4 Seat 18 Peg bracket cover 32 Brake 5 Back rest 19 Kickstand 33 Rear wheel 6 Back rest frame 20 On/off switch 34 Gear 7 Bac
Warranty Pulse Performance Products™ Limited Warranty The manufacturer warranties this product to be free of manufacturing defects for a period of 90 days from the date of purchase. This Limited Warranty does not cover normal wear and tear, tires, cables, or any damage, failure or loss caused by improper assembly, maintenance, storage or use of this Pulse Performance Products™ electric motorbike.
Pulse Performance Products™ A Division of Bravo Sports™ 12801 Carmenita Rd.
