Instruction manual

Instruction Manual for PUREGAS

Compressed Air Dryers and Adsorbers
Table of Contents
SECTION 1 – GENERAL...........................................................................................................................................1
S
COPE OF MANUAL ....................................................................................................................................................1
I
NITIAL INSPECTION ...................................................................................................................................................1
W
ARRANTY................................................................................................................................................................1
SECTION 2 – DESCRIPTION OF OPERATION...................................................................................................1
G
ENERAL DESCRIPTION..............................................................................................................................................1
A
PPLICATIONS............................................................................................................................................................1
OPERATION OF PHF, PCDA, PHCA AND PCME MODELS.........................................................................................2
O
PERATION OF PCR MODEL ......................................................................................................................................3
OPERATION OF PMD AND TOC MODELS ...................................................................................................................4
SECTION 3 – INSTALLATION AND OPERATION.............................................................................................5
I
NSPECTION ................................................................................................................................................................5
L
OCATION ..................................................................................................................................................................5
M
OUNTING .................................................................................................................................................................5
R
ECOMMENDED INSTALLATION DIAGRAM.................................................................................................................8
P
IPING AND AIR CONNECTIONS ..................................................................................................................................8
I
NLET AND OUTLET FILTRATION ................................................................................................................................9
P
RESSURE AND FLOW CONTROL.................................................................................................................................9
INSTRUMENTATION ..................................................................................................................................................10
ELECTRICAL CONNECTIONS AND TIMER...................................................................................................................10
O
PERATING PRESSURE AND SIZING ..........................................................................................................................11
OTHER OPERATING ISSUES.......................................................................................................................................12
SECTION 4 - MAINTENANCE ..............................................................................................................................13
G
ENERAL INFORMATION ..........................................................................................................................................13
ANNUAL INSPECTION ...............................................................................................................................................13
MAINTENANCE SCHEDULE .......................................................................................................................................14
SECTION 5 – REPLACEMENT PARTS ...............................................................................................................15
G
ENERAL INFORMATION ..........................................................................................................................................15
SECTION 6 – TROUBLESHOOTING INFORMATION.....................................................................................21
G
ENERAL INFORMATION ..........................................................................................................................................21
TROUBLESHOOTING MATRIX....................................................................................................................................21
Figures
F
IGURE 1: OPERATION OF PHF, PCDA, PHCA AND PCME MODELS ......................................................................2
F
IGURE 2: OPERATION OF PCR MODEL......................................................................................................................3
F
IGURE 3: OPERATION OF PMD AND TOC MODELS..................................................................................................4
F
IGURE 4: DIMENSIONS OF PHF, PCDA, PHCA, AND PCME MODELS .................................................................5
F
IGURE 5: DIMENSIONS OF PCR MODEL ....................................................................................................................6
FIGURE 6: DIMENSIONS OF PMD AND TOC MODELS.................................................................................................7
F
IGURE 7: RECOMMENDED INSTALLATION DIAGRAM................................................................................................8
F
IGURE 8: WIRING DIAGRAMS...................................................................................................................................11
F
IGURE 9: EXPLODED VIEW OF PHF, PCDA, PHCA AND PCME MODELS............................................................15
F
IGURE 10: REPLACEMENT PARTS FOR PHF, PCDA, PHCA AND PCME MODELS............................................16
FIGURE 11: EXPLODED VIEW OF PCR MODEL........................................................................................................17
F
IGURE 12: REPLACEMENT PARTS FOR PCR MODEL..............................................................................................18
F
IGURE 13: EXPLODED VIEW OF PMD AND TOC MODELS .....................................................................................19
FIGURE 14: REPLACEMENT PARTS FOR PMD AND TOC MODELS ..........................................................................20