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TOC-PG3 TOC GAS GENERATOR

OPERATIONS & MAINTENANCE

TABLE OF CONTENTS

SECTION 1 General Information: Pg 2

Serial Numbers

Description of Operation

SECTION 2 Safety Instructions: Pg 3

Installation Safety

Operation Safety

SECTION 3 Specifications: Pg 3

Flows, Connections, Dimensions, and Weights

SECTION 4 Installation Pg 4

Parts Included

Location

Electrical Connections

Piping and Connections

Filters

SECTION 5 Start-Up Pg 5

SECTION 6 Maintenance Pg 5

SECTION 7 Replacement Parts Pg 6

SECTION 8 Troubleshooting Guide Pg 7

SECTION 9 Wiring Diagram Pg 8

SECTION 10 Warranty / Claims Pg 8

PRINTED IN THE USA

Summary of content (8 pages)

PAGE 1
TOC-PG3 TOC GAS GENERATOR OPERATIONS & MAINTENANCE TABLE OF CONTENTS SECTION 1 SECTION 2 SECTION 3 SECTION 4 SECTION 5 SECTION 6 SECTION 7 SECTION 8 SECTION 9 SECTION 10 General Information: Serial Numbers Description of Operation Safety Instructions: Installation Safety Operation Safety Specifications: Flows, Connections, Dimensions, and Weights Installation Parts Included Location Electrical Connections Piping and Connections Filters Start-Up Maintenance Replacement Parts Troubleshooting Guide Wiring
PAGE 2
Puregas TOC-PG3 TOC Gas Generator Operations and Maintenance Manual SECTION 1 GENERAL INFORMATION 1.1 CO2-free/dry air outlet shuttle valve SERIAL NUMBER CODING shuttle ball purge orifice MONTH/YEAR OF MANUFACTURE 1.2 SERIAL # DESCRIPTION OF OPERATION The TOC-PG3 TOC Gas Generator consists of three main components: a high-efficiency coalescing inlet filter, a CO2 adsorber/dryer, and an outlet filter/regulator.
PAGE 3
Puregas TOC-PG3 TOC Gas Generator Operations and Maintenance Manual 2.2 SECTION 2 SAFETY INSTRUCTIONS 2.1 OPERATION SAFETY DO NOT OPERATE THE TOC GAS GENERATOR AT COMPRESSED AIR PRESSURES ABOVE 120 PSIG. UNIT FAILURE, INJURY AND EQUIPMENT DAMAGE COULD RESULT INSTALLATION SAFETY Before starting or installing the TOC-PG3 TOC Gas Generator, be sure that all power to the unit is off, valves are shut, and the air circuit is at atmospheric pressure.
PAGE 4
Puregas TOC-PG3 TOC Gas Generator Operations and Maintenance Manual OUTLET PARTICULATE FILTER -REGULATOR WITH GAUGE INLET COALESCING FILTER WITH AUTO DRAIN WALL MOUNTING HOLES (x4) COVER MOUNTING HOLES (x6) ( Fig 2 ) SECTION 4 INSTALLATION 4.3 4.1 Before plugging in unit, check the unit nameplate for electrical characteristics. Standard electrical characteristics are 115 volt, 1 phase, 50/60 Hz. PARTS INCLUDED (1) TOC-PG3 TOC Gas Generator Assembly (1) Operations & Maintenance Manual 4.
PAGE 5
Puregas TOC-PG3 TOC Gas Generator Operations and Maintenance Manual SECTION 5 START UP 6.1 BEFORE UNIT START UP, FOLLOW THE INSTALLATION INSTRUCTIONS AND PROCEDURES COMPLETELY. PREVENTIVE MAINTENANCE Below is a suggested schedule based on average operating conditions. As conditions such as dirty environment, humidity conditions, ambient temperature, etc. change, the frequency of the inspections may need to be increased.
PAGE 6
Puregas TOC-PG3 TOC Gas Generator Operations and Maintenance Manual SECTION 7 REPLACEMENT PARTS Part Number 51444 51443 B03-02-G000 PS403 P77413 50027 ASN-6 51441 M03-02-D00 PS446 20020 Description PURGE ORIFICE, .
PAGE 7
Puregas TOC-PG3 TOC Gas Generator Operations and Maintenance Manual SECTION 8 TROUBLESHOOTING GUIDE A PROBLEM: UNIT DELIVERS HIGH CO2/ WET AIR A1 POSSIBLE CAUSE No power to unit. CHECK Power supply. CORRECTIVE ACTION Correct power problem. A2 High inlet air temperature. For standard units, inlet air temperature should not exceed 100°F. Reduce inlet air temperature to proper level. An aftercooler may need to be installed after compressor. A3 Air flow through unit in excess of rated capacity.
PAGE 8
Puregas TOC-PG3 TOC Gas Generator Operations and Maintenance Manual SECTION 9 WIRING POWER IN 115 VAC 4-WAY SOLENOID VALVE VALVE 110 VAC SOLID STATE TIMER TOC-PG3 WIRING SECTION 10 WARRANTY Puregas warrants the TOC-PG3 to be free of defects in materials and workmanship under proper use, installation and application. This limited warranty shall cover parts or replacement unit only, for a period of 18 months from date of shipment or 12 months from date of installation, whichever comes first.