UV Pure Technologies Inc.
Hallett 30 1” Instruction Manual INSTRUCTION MANUAL Copyright UV Pure Technologies Inc. 2014 All rights reserved. No part of this document may be photocopied, reproduced, transmitted, or translated to another language without the prior written consent of UV Pure Technologies Inc. UV Pure®, Hallett®, and Crossfire Technology® are registered trademarks of UV Pure Technologies Inc.
Hallett 30 1” Instruction Manual 1. ABOUT THE HALLETT The Hallett is the world’s only ultraviolet water purification device with patented Crossfire Technology. Patented in US 6,707,048, Canada 2,463,503, Australia 2,002,333,084, Mexico 248805 Patent Pending in Japan, UK, Europe, & Eurasia UV Pure’s Hallett UV systems employ revolutionary Crossfire Technology that is self-cleaning, self-monitoring, and fail-safe.
Hallett 30 1” Instruction Manual 1. ABOUT THE HALLETT ................................................................................... 3 2. INSTALLATION INSTRUCTIONS ......................................................................... 5 Before Beginning Installation ................................................................. 5 Water Conditions - Pre-treatment Parameters ........................................ 5 Safety Information...............................................................
Hallett 30 1” Instruction Manual 2. INSTALLATION INSTRUCTIONS Before Beginning Installation Water Conditions - Pre-treatment Parameters Note this section is designed to ensure the optimal performance of your Hallett system. Please review the following pre-treatment parameters prior to installation. If any specifications are of concern or unclear please contact your water dealer or specialist.
Hallett 30 1” Instruction Manual system is free from cold air currents). If cold room conditions cannot be avoided, the Cold Air Kit should be installed. Energy Requirements: There are two standard operating voltages for the Hallett unit. The unit may be 120Vac or 220-240 Vac. Please refer to the power input label located near the power cord entry of the unit. See Figure 1B. Record the operating voltage and serial on the front cover of the manual. 120Vac Models Hallett 30 - 173W, 1.5A max.
Hallett 30 1” Instruction Manual unit(s) is connected must be protected by a ground-fault circuit-interrupter (GFCI). UV Pure recommends the use of Hubbell GFICs WARNING: Potential Shock Hazard Use only a grounded electrical outlet when connecting the unit to a power source. If an extension cord is necessary, the cord should contain a ground and be rated for the same amperage as the unit or combined units. Do not plug in unit if water is present on the unit. WARNING: Ultraviolet Light Hazard.
Hallett 30 1” Instruction Manual Pipe insulation is provided to wrap around the top hose coming out from the unit. Any other piping overhead must also be wrapped to prevent condensation from dripping back onto the unit. Note: Teflon tape and thread sealant are not required to connect the Stainless flexible hoses to the Hallett or to the plumbing system – the FIP connectors mate with male NPT (National Pipe-Taper) fittings. The rubber washer in each end of the hose provides the seal.
Hallett 30 1” Instruction Manual supply for a number of hours. If disinfection is necessary, all pipes must be treated and flushed. Once the unit is plugged in, the new UV lamps may take from a few moments to several hours to reach full power. Having a Lamp Alarm is normal with a new system (or with newly installed lamps) until the lamps have reached full power. Hallett 30 -1" 1" [21.6cm] 82 WALL 9" [22.9cm] 7" [17.8cm] MIN. LEAVE THIS AREA CLEAR OF PIPES FOR LAMP REPLACEMENT 7" [17.8cm] MIN.
Hallett 30 1” Instruction Manual Assembling the Unit TYPICAL INSTALLATION FLEXIBLE TUBING COPPER TUBING OR EQUIVALENT OR HIGH TEMP. PLASTIC SUCH AS PEX. DO NOT USE PVC.
Hallett 30 1” Instruction Manual TIGHTEN HOSE AS SHOWN PROTECT AREA FROM WATER, DIRT, OR SOLDER ETC. Figure 1C Step 3: Two wall brackets, with two 1/4" slotted holes each are provided on the unit. The unit should be secured vertically to a solid wall large enough to cover the complete backside of the unit – See Figure 1D. Install the top two fasteners (not provided) into the wall, and slide the unit onto them using the slotted holes in the upper brackets. Then install the bottom two fasteners.
Hallett 30 1” Instruction Manual Do not over tighten. Keep the coil of the valve pointing upward (to prevent water from dripping on it). Water will not flow backwards through the valve. MOUNT UNIT FLAT AGAINST PLYWOOD ON A WALL WOOD TO RISE ABOVE UNIT OR INCORRECT MOUNTING CORRECT MOUNTING WOOD TO FALL BELOW UNIT Figure 1D Step 4: Connect the solenoid valve to the Stainless flexible hose attached to the bottom of the Hallett. Do not bend the hose excessively.
Hallett 30 1” Instruction Manual Step 6: Caution: do not allow the inside of the unit to get wet. Before opening the water supply, double check all connections and cover the top of the unit with a rag or some plastic to prevent water entry. Close any faucets you opened in Step 1 and then slowly turn on the water supply to check for leaks. If leaks exist, investigate the cause and repair. Caution: Do not connect the unit to electrical power until the piping and unit are free of water leaks.
Hallett 30 1” Instruction Manual TYPICAL INSTALLATION OF PARALLEL UNITS MANUAL SHUTOFF VALVE - ESSENTIAL CHECK VALVE ESSENTIAL PURGE VALVE OPTION (2 PLACES) Min. 12" [30cm] GROUNDED OUTLET 120VAC/60 Hz TO DRAIN SOLENOID VALVE OPTIONAL DRAIN MANUAL SHUTOFF VALVE - ESSENTIAL 5 MICRON FILTER 20" "BIG BLUE" (OPTIONAL) Figure 1E Flushing Instructions Flushing the system is required after installation or after any disassembly and cleaning.
Hallett 30 1” Instruction Manual from a normal to alarm condition. The contact is meant for control purposes only, not to drive devices. The maximum rating of the contact is 1A at 24Vdc Max.. A suppressor or MOV is recommended to be placed across the leads in DC applications. There is a knockout provided at the base of the front cover for cable entry. See Figure 1F. Ensure alarm contact wires stay clear from multicolor ballast output wires when routing them within unit.
Hallett 30 1” Instruction Manual When complete, replace the front cover by first reconnecting the 6-pin ribbon cable to the port marked ‘DISPLAY’ (ensure the black connector is aligned properly and do not miss any pins). Place the front cover in its rest position. Replace the top cover and screw it down Cold Air Kit If cold room conditions cannot be avoided, the Cold Air Kit should be installed. The kit also helps when water temperatures are very low.
Hallett 30 1” Instruction Manual 3. OPERATING INSTRUCTIONS The Hallett applies advanced Crossfire Technology, yet is simple to operate. With automatic quartz cleaning, periodic shutdowns are not necessary to inspect the cleanliness of the quartz.
Hallett 30 1” Instruction Manual water, unplug the unit until the water supply can be restored. In the event of a power failure, the unit will shut down and the solenoid valve will close, preventing water from flowing. When the power returns, the unit will automatically restart and perform a self-test. If no faults are detected, the unit will return to normal operation and the solenoid valve will open. Note that even during a brownout, the supply voltage may drop low enough to cause the unit to shut down.
Hallett 30 1” Instruction Manual the unit is not functioning normally, if the bypass has been used, or if there has been a high background bacteria count in a water sample. Disinfecting the plumbing will ensure that any potential bacteria or contaminants in the distribution system are treated prior to system use. Please note that this procedure is ineffective against protozoa that can be found in surface water or shallow wells under the influence of surface water.
Hallett 30 1” Instruction Manual consumption. UV Pure partners with water testing organizations in select locations throughout North America. Contact UV Pure for potential water testing partners: 1-888-407-9997. The testing should be performed on a regular basis as required by local regulations. Caution: Do not allow corrosive chemicals to remain in the unit for more than 12 hours – Do not operate unit during this time period as heating the water will increase corrosive nature of chemicals. 4.
Hallett 30 1” Instruction Manual Troubleshooting Guide System Status Green light on Possible Cause Unit safe or treating. Corrective Action No action required. Green light on but no water flow. Solenoid valve may be installed backwards or has malfunctioned Check direction of flow on the valve. Unplug and plug in valve and listen for clicking. Turn manual override lever back and forth several times to see if plunger is stuck. "Lamp" red light flashing and one beep heard every 5 seconds. Warning Only.
Hallett 30 1” Instruction Manual cont’d... Newly installed lamps have not reached full power. Push the Reset button to silence the alarm. Continue to run the lamps for up to several hours. If the situation is not remedied by next day, contact your dealer. Lamps may be overheated or overcooled. Confirm operating temperatures within limits of unit and eliminate drafts or heat as required. Install Cold Air Kit to improve low temperature performance.
Hallett 30 1” Instruction Manual No lights on front display or beeping heard. The unit is not powered. Plug in unit. Check if wall receptacle has power. Blown fuse. Ground fault Interrupter (GFI) tripping. Check fuse and replace if necessary. Before plugging in unit, check for water leaks or discoloured lamps. A failed ballast, wiper motor, or solenoid valve may also cause fuse to blow or GFI to trip.
Hallett 30 1” Instruction Manual waste management authority for proper disposal procedures in your area. If one or both lamps exhibit significant discoloration at their ends, this implies the lamps and ballast have expired. Both lamps and ballast must be replaced. Operating new lamps with an expired ballast will cause damage to the new lamps. Step 4: Install the new lamps into the unit, being careful not to touch the bulb.
Hallett 30 1” Instruction Manual button for six seconds to reset the internal timer – the audible alarm will beep indicating reset acknowledged. New lamps may take from a few moments to several hours to reach full power. Continue to run the unit until the lamps reach full power. The solenoid valve will remain closed until the lamps have reached full power. Draining the Unit The Hallett does not normally require draining for routine operation or lamp replacement.
Hallett 30 1” Instruction Manual Step 2: Loosen the screws and remove the top and bottom covers. Step 3: Remove the lamps (see Replacing UV Lamps). Keep the lamps in a safe place. LOOSEN SCREWS HALLETT 30 Figure 4A Step 4: Remove the side cover panels by loosening the two screws on the top fold. On the newer Hallett 30s, the reflectors are held in place by a U-clip and pins. First remove the U-clip from both sides, the remove the back reflector by gently pushing the tab out from the alignment pins.
Hallett 30 1” Instruction Manual Caution: The quartz sleeve can break or chip if mishandled. Always handle it with care and keep it in a safe place if it is removed from the unit. Do not strike the quartz sleeve with any tool, since even the smallest chip can cause it to break under pressure. In-place cleaning Note that numbers in parentheses refer to Figure 4B. This procedure will clean the quartz without its removal from the unit. This is a quick and easy procedure that works well in most cases.
Hallett 30 1” Instruction Manual 19 26A 6 8 26 6A 16 1 27 25 15 10 14 11 17 24 22 24 23 18 12 20 13 21 4 5 VIEW A A 8 7 28 REFLECTOR ASSEMBLY REMOVED FOR CLARITY Figure 4B – Hallett 30 Disassembling the Unit NOTE: This procedure is not recommended for individual household users please contact your certified water specialist to assist should disassembly be required. Unplug unit at all times. Note that numbers in parentheses refer to Figure 4B.
Hallett 30 1” Instruction Manual bottle is useful for applying water or cleaning solution to the inside of the quartz sleeve. Step 2: Place another bucket under the unit and drain the unit (see Draining the Unit). Step 3: Open the unit and remove the lamps and reflectors (see Determining the Need for Cleaning). Step 4: Disconnect the Stainless flexible hose from the top of the unit (8) and remove the top quartz seal assembly.
Hallett 30 1” Instruction Manual 15 16 17 18 19 20 21 22 23 24 25 26 26A 27 28 29 30 31 32 33 34 35 36 37 1/4” Lock Washer Bracket Fastener, 1/4-20 x 5/8” long Top End Cap c/w Shaft guide Shaft Retaining Ring (included in Seal Kit) Seal Washer for SS Hose – sold in pairs Rubber Washer – Motor Shaft (Included in Motor Kit) Foam Pad for Motor (Included in Motor Kit) Bottom Bracket Assy c/w Lamp Wire Harness Bottom End Cap Assy – Motor End c/w Seals Quartz O ring seal (included in Quartz Kit or Seal Kit) Wipe
Hallett 30 1” Instruction Manual Step 6: Remove the bottom Bracket (22) by undoing the four fasteners in an alternating pattern (top left, bottom right, bottom left, then top right). The bottom End Cap (23) will drop as the bracket is removed. Support the quartz sleeve as you remove these two items. Step 7: Remove the quartz sleeve by removing the top and bottom O rings (24). Lift the quartz sleeve out of the unit. Step 8: Inspection of wiper seals can be done now. This is a two-step process.
Hallett 30 1” Instruction Manual square shaft must fit into the square cavity of the shaft adapter (6A). Step 2: Ensure the quartz O-ring seal (24) is in place around the quartz sleeve and then replace the top end cap (2) by aligning the small hole in the thin plate with the top pin of the wiper assembly (6). This will help center both parts. Step 3: Replace the top bracket (14) over the top end cap (17). The collar of the end cap will fit snugly in the hole in the bracket and align itself.
Hallett 30 1” Instruction Manual Step 11: Make an entry in the service record to establish a cleaning schedule. Replacement Parts Use only genuine UV Pure Technologies’ parts when servicing your Hallett disinfection system. Failure to use genuine UV Pure Technologies’ replacement parts will void the factory warranty, and any laboratory validation and/or certification for water safety and system operating performance. The Table on page 29 shows a complete list of original factory parts.
Hallett 30 1” Instruction Manual 5. SERVICE RECORD SHEET Record lamp replacement dates and events in the space provided below. Date Action (MMM/DD/YYYY) System Installed Released on 1-May-14 – X800058P Page 34 UV Pure Technologies Inc.
Hallett 30 1” Instruction Manual 6. UV PURE TECHNOLOGIES LIMITED WARRANTY Limited Warranty for UV Pure Technologies’® water purification systems and peripheral parts purchased in Canada, the United States, Australia and New Zealand. What this warranty covers: Defects in materials and workmanship in Products and Parts manufactured by UV Pure Technologies Inc.
Hallett 30 1” Instruction Manual Who is covered: This Limited Warranty extends to you only if you are the FIRST END-USER PURCHASER and with respect to the ORIGINAL INSTALLATION; the warranty period shall commence upon the Date of Purchase. What we will do to correct problems covered by this Limited Warranty: During the warranty period, as set out above, UV Pure will repair or replace Products or Parts, at its sole discretion and cost, with the exception of shipping and handling charges.
Hallett 30 1” Instruction Manual minimum power for disinfection specified, at the end of lamp life. Lamps that are not made by, or that are not approved by UV Pure may not meet those same high standards. Of course UV Pure performs rigorous testing of its systems and original equipment components to its own high quality control standards, and external testing and certification protocols are performed with original equipment UV Pure lamps.
Hallett 30 1” Instruction Manual UV Pure does not assume any liability for personal injury or property damage caused by the use or misuse of any Product or Part. UV Pure is not liable for special, incidental, indirect or consequential damages. UV Pure’s liability is limited to repair or replacement of the defective Part or Product and this liability shall terminate upon the expiration of the applicable warranty period as set out above.
Hallett 30 1” Instruction Manual The information contained in this document is subject to change without notice. UV Pure Technologies Inc. shall not be liable for errors contained herein or for consequential damages from improper installation or operation of this unit. UV Pure Technologies Inc. 60 Venture Drive, Unit 6 Toronto, Ontario M1B 3S4 www.uvpure.com Released on 1-May-14 – X800058P Page 39 UV Pure Technologies Inc.
