INSTALLATION AND OPERATION MANUAL Q.PEAK DUO XL-G10.X / BFG and XL-G10.
TABLE OF CONTENTS 1 2 3 4 5 6 7 8 INTRODUCTION PLANNING 2.1 TECHNICAL SPECIFICATIONS 2.2 REQUIREMENTS 2.3 MOUNTING OPTIONS 2.4 ELECTRICAL LAYOUT INSTALLATION 3.1 SAFETY AND TRANSPORT 3.2 PREPARATION OF INSTALLATION 3.3 MODULE INSTALLATION ELECTRICAL CONNECTION 4.1 SAFETY 4.2 ELECTRICAL INSTALLATION SAFETY 4.3 CONNECTION OF MODULES 4.
1 INTRODUCTION Validity 2 PLANNING 2.1 TECHNICAL SPECIFICATIONS For additional information see the relevant datasheet of the module provided at www.q-cells.us. These instructions are only valid for crystalline solar modules from the company Q CELLS as specified at chapter „2.1 Technical Specifications“. Q CELLS assumes no liability for damage resulting from failure to observe these instructions. Ä Please observe the wiring and dimensioning of the system.
2 PLANNING 2.2 REQUIREMENTS 2 PLANNING 2.2 REQUIREMENTS Installation Site Mounting Structure Requirements Module Orientation Requirements Please note the following guidelines that apply to the installation site: • Solar modules are not explosion-proof and are not suitable for use in explosive environments. Ä Do not operate solar modules near highly flammable gas and vapors (e.g. gas tanks, gas stations). Ä Do not install modules in enclosed space.
2 PLANNING 2.3 MOUNTING OPTIONS 2 PLANNING 2.3 MOUNTING OPTIONS Fig. 2: Installation options for crystalline Q CELLS modules. All dimensions are given in inch (mm in brackets). Also observe the maximum test loads and clamping range as specified on page 10. The illustrated installation options apply for both horizontal and vertical module orientation. Module TYPE OF INSTALLATION INSTALLATION WITH CLAMPS Clamp Subconstruction POINT MOUNTING SYSTEM North America North America 0.79 - 21.
2 PLANNING 2.3 MOUNTING OPTIONS 2 PLANNING 2.3 MOUNTING OPTIONS Specifications MOUNTING OPTION POSITION OF CLAMPS [IN (MM)] TEST LOAD PUSH / PULL2 [PA] DESIGN LOAD PUSH / PULL2 [PA] CL1a 11.8 - 21.6 (300 - 550) 5400 / 3000 3600 / 2000 CL1b 11.8 - 21.6 (300-550) 2900 / 3000 1930 / 2000 FB1 17.9 (454) 5400 / 3000 3600 / 2000 FB2 17.9 (454) mFB2 17.9 (454) 3600 /3000 2400 / 2000 CL3 11.8 - 21.6 (300 - 550) mCL3 11.8 - 21.6 (300 - 550) 3300 /3000 2200 / 2000 CL5 short side: 0.
2 PLANNING 2.3 MOUNTING OPTIONS 2 PLANNING 2.4 ELECTRICAL LAYOUT Specifications for TB1a, TB1b, TB2a, TB2b and TC1 Mounting Options Module Selection For detailed key electrical data, please refer to the product data sheet for the respective product (available at www.q-cells.us). Ä For maximum energy yields, mismatches of specified electric current (IMPP) of more than 5 % should be avoided for all modules connected in series.
3 INSTALLATION 3.1 SAFETY AND TRANSPORT Ä Ensure that all personnel are aware of and adhere to accident-prevention and safety regulations. Ä While working wear clean gloves. I D 3 INSTALLATION 3.1 SAFETY AND TRANSPORT DANGER! Risk of fatal injury due to electric shock! Ä Do not install damaged modules. Ä Inform your vendor of any damages immediately. NOTE! Module damage may occur! Ä Never lift or move the module with the connection cables or junction box.
3 INSTALLATION 3.2 PREPARATION OF INSTALLATION DANGER! Risk of fatal injury due to electric shock! Ä Block off the installation zone. Ä Keep children and unauthorized individuals away from the solar power system. WARNING! Risk of injury due to falling modules! Ä Secure modules during installation. Ä Do not install modules in windy or wet weather. 3 INSTALLATION 3.3 MODULE INSTALLATION Option 1: Ä Fasten the module with 4 clamps in the specified clamping range, see Fig. 2, p. 8.
4 ELECTRICAL CONNECTION 4.1 SAFETY DANGER! Risk of fatal injury due to electric shock! When disconnecting an electric circuit carrying direct current, electric arcs can occur that may result in life-threatening injuries. Ä Do NOT unplug the cable when under load. Ä Do NOT connect any exposed cable ends. 4 ELECTRICAL CONNECTION 4.2 ELECTRICAL INSTALLATION SAFETY DANGER! Risk of fatal injury due to electric shock! Ä Never open the junction box. Ä Do not remove bypass diodes.
4 ELECTRICAL CONNECTION 4.3 CONNECTION OF MODULES Ä Use solar cables for the connection at the junction box outlet. Ä Only interconnect connectors of the same type and manufacturer. Ä Use minimum No. 12 AWG copper wires insulated for a minimum of 90 °C for field connections. 4 ELECTRICAL CONNECTION 4.4 AFTER INSTALLATION NOTE! Module damage may occur! Ä Ensure that the cabling is not under mechanical stress (Comply with bending radius of ≥ 2.36 in (60 mm)).
GROUNDING Protective Grounding In order to prevent electrical shock or fire, the frame of the module as well as any non-current-carrying metal parts of the system must be grounded. While this section provides some information about grounding the Q CELLS frames and modules, reference should be made to local statutes and regulations for specific requirements on grounding. The U.S. National Electrical Code addresses these issues in Article 250. 5 0.79” ±0.
8 MAINTENANCE AND CLEANING Q CELLS solar modules are known for a long operating life and minimal maintenance effort and expense. Dirt and grime are usually washed away by rain. If the module is fully or partially shaded by dirt or debris (e.g., plants, bird droppings), it needs to be cleaned to prevent a loss of performance. NOTE! Module damage may occur! Ä Do not clean modules with water if there is a risk of frost. 0° Maintenance Ä The PV system has to be inspected regularly by certified personnel.
HANWHA Q CELLS AMERICA INC. 400 Spectrum Center Drive Suite 1400 Irvine, CA 92618 USA TEL +1 949 748 59 69 EMAIL inquiry@us.q-cells.com WEB www.q-cells.us Subject to change without notice. © Q CELLS Installation manual solar modules Q.PEAK DUO XL-G10.
