Service manual

ManualsBrandsQMS ManualsCopierSC-100

Summary of content (51 pages)

PAGE 1
PAGE 3
TABLE OF CONTENTS COURSE SETUP Pg. 1 MODULE 1: COURSE INTRODUCTION Pg. 3 MODULE 2: GENERAL KNOWLEDGE OF EQUIPMENT Pg. 9 MODULE 3: USER OPERATION AND INSTALLATION Pg. 19 MODULE 4: THEORY OF OPERATION Pg. 35 MODULE 5: DISASSEMBLY Pg. 41 MODULE 6: PREVENTIVE MAINTENANCE Pg. 44 MODULE 7: DIAGNOSTICS, CHECKS AND ADJUSTMENTS Pg. 45 MODULE 8: TROUBLESHOOTING Pg.
PAGE 4
PAGE 5
3260/4032 Student Training Manual COURSE SETUP Course definition statement This course provides service training for the 3260/4032 Print System. It includes general knowledge, installation, maintenance, and troubleshooting. Course scheduled time This course is scheduled to run for 5 days. Mode of instruction This course is designed to be instructor-led with laboratory exercises.
PAGE 6
3260/4032 Student Training Manual Student course materials Each student should have each of the following course materials: • 3260/4032 Print System Student Training Manual • 3260/4032 Print System Service Manual • 3260/4032 Print System Getting Started Manual (when available) • 3260/4032 Print System Operation Manual (when available) • 3260/4032 Print System Options Manual (when available) • 3260/4032 Print System Reference Manual (when available) • 3260/4032 Print System Quick Setup Guide (En
PAGE 7
3260/4032 Student Training Manual MODULE 1. COURSE INTRODUCTION A. Module Objectives (1) Module Objectives References: None Direction: Read over the module objectives in the table below.
PAGE 8
3260/4032 Student Training Manual B. Overview of Course (1) Course purpose and scope References: None (2) (A) This course provides service training for the 3260/4032 Print System. (B) Service includes: • Knowledge of equipment • Installation • Operation • Maintenance • Troubleshooting Equipment covered References: None (A) This course covers the 3260/4032 Print System, its optional components, and its MINOLTA-QMS video controller PWB.
PAGE 9
3260/4032 Student Training Manual 3260/4032 Print System Printer Course Flow MODULE # MODULE NAME 1 COURSE INTRODUCTION 2 GENERAL KNOWLEDGE OF EQUIPMENT 3 USER OPERATION AND INSTALLATION 4 THEORY OF OPERATION 5 DISASSEMBLY 6 PREVENTIVE MAINTENANCE 7 CHECKS AND ADJUSTMENTS 8 TROUBLESHOOTING 5
PAGE 10
3260/4032 Student Training Manual C. Course Safety (1) 3260/4032 Print System course laser safety References: None NOTE: Safety is important regardless of the printer you are working on, because you never fully know the capability of the printer to inflict damage. Therefore, the following safety information and instructions are provided to Help prevent any injury. (A) The laser in the 3260/4032 Print System is a Class 3B, 5-milliwatt semiconductor laser. (B) The laser beam is invisible.
PAGE 11
3260/4032 Student Training Manual STUDENT SAFETY EXERCISE THE ANSWER TO THE FOLLOWING QUESTION… 1. IS… Is the laser inside the 3260/4032 Print System visible or invisible? 2. A reflected laser beam can permanently damage your eyes. (True or False) STUDENT SAFETY INSTRUCTIONS SAFETY INSTRUCTION # STATES THAT… 1 Neckties should be either clipped or tucked into the shirt, or a lab coat should be worn. 2 All jewelry should be removed from hands and arms.
PAGE 12
3260/4032 Student Training Manual D. End of Module Questions (1) Questions References: None Direction: Answer the End of Module Questions that follow. When finished, have the course administrator verify your answers. Also discuss with your course administrator any questions you may have related to the current module. (1) A reflected laser beam can ________________________________ your eyes. (2) The laser beam in the 3260/4032 Print System is (visible) (invisible).
PAGE 13
3260/4032 Student Training Manual MODULE 2. GENERAL KNOWLEDGE OF EQUIPMENT A. Module Objectives (1) Module Objectives References: None Direction: Read over the MODULE OBJECTIVES in the table below. MODULE OBJECTIVES OBJECTIVE # Given the appropriate tools and documentation, the student will, with no errors, demonstrate the ability to perform the following tasks on the 3260/4032 printer.
PAGE 14
3260/4032 Student Training Manual B. Overview of Printer (1) Name of printer References: 3260/4032 Print System Product Specification Guide (A) The MINOLTA-QMS product line of 3260/4032 Print System laser printers is: • • • (B) 3260/4032 Print System 3260/4032 Print System EX 3260/4032 Print System ImageServer The Xerox version of the print engine is the: • (C) (2) N32 DocuPrint System The print system is built on the Xerox P2HI engine. It is capable of printing 32 PPM (letter/A4 simplex).
PAGE 15
3260/4032 Student Training Manual (Continued from previous page) (D) 3260/4032 Print System Operation Manual (E) 3260/4032 Print System Options Manual (F) 3260/4032 Print System Reference Manual (G) 3260/4032 Print System Quick Setup Guide (Engine and Options) (H) 3260/4032 Print System Product Specifications Guide (if available) C.
PAGE 16
3260/4032 Student Training Manual D. Specifications (1) General Specifications References: 3260/4032 Print System Service Manual page(s) 15-1 through 15-14 Do the 3260/4032 printer SPECIFICATION EXERCISE in the following table. Fill in the blanks with the correct data.
PAGE 17
3260/4032 Student Training Manual E. Toner and Print Speed (1) Toner References: 3260/4032 Print System Product Specification Guide (A) (2) The 3260/4032 printer uses a toner cartridge in its printing process. The toner cartridge is a monocomponent, dry toner cartridge. Consumption of consumables References: 3260/4032 Print System Service Manual (Volume 1) (A) (3) The toner cartridge will yield up to 23,000 images at 5% coverage.
PAGE 18
3260/4032 Student Training Manual F. Printer Size, Weight, Power (1) Printer size, weight, and power References: 3260/4032 Print System Service Manual page 15-2 Direction: Do the 3260/4032 Print System PRINTER POWER exercise in the table below.
PAGE 19
3260/4032 Student Training Manual G. Printer Environmental Conditions (1) Printer Environmental Conditions References: 3260/4032 Print System Service Manual page 15-3 Direction: Do the ENVIRONMENTAL below.
PAGE 20
3260/4032 Student Training Manual H. Location of Major External Components (1) 3260/4032 Print System printer orientation References: None (A) (2) The front of the printer is where you will find the paper cassette slots. The rear, right, and left sides are referenced from the front. Location of major external components References: None Direction: Do the EXTERNAL COMPONENTS EXERCISE in the table below. You are to locate each item on your lab printer and check off each item as it is located.
PAGE 21
3260/4032 Student Training Manual I. Location of Major Internal Components (1) Location of Major Internal Components References: None Direction: Do the 3260/4032 Print System INTERNAL COMPONENTS EXERCISE in the Table below. You are to locate each item on your lab printer and check off each item as it is located. NOTE: This exercise does not present all the internal components.
PAGE 22
3260/4032 Student Training Manual J. End of Module Questions (1) End of Module Questions References: None Direction: Answer the end of module questions that follow. When finished, have the course administrator check your answers. Also discuss with the course administrator any questions pertaining to the current module. (1) The warm-up time from sleep-mode on the 3260/4032 Print System is ____________ seconds.
PAGE 23
3260/4032 Student Training Manual MODULE 3. USER OPERATION AND INSTALLATION A. Module Objectives (1) Module Objectives References: None Direction: Read the MODULE OBJECTIVES in the table below. MODULE OBJECTIVES OBJECTIVE # Given the appropriate tools and documentation, the student will, with no errors, demonstrate the ability to perform the following tasks on the 3260/4032 Print System.
PAGE 24
3260/4032 Student Training Manual B. Operation of Printer (1) Powering on and off References: None (2) (A) To turn the power on, set the power switch to ON. (B) To turn the printer off, turn the power switch to OFF. Refilling paper References: None (3) (A) Remove the paper cassette from the printer. (B) Fan the paper before placing it into the paper cassette. (C) The paper cassette is adjustable and can handle paper sizes of letter, legal, ledger, executive, statement, folio, A3, and A4.
PAGE 25
3260/4032 Student Training Manual C.
PAGE 26
3260/4032 Student Training Manual 2 cont. • SELECT: Accesses a menu or chooses displayed option. • PREVIOUS: Returns to the previous selection or option for the current menu. • NEXT: Advances to the next selection or option in the current menu. D. Menu Structure (1) The menu structure References: 3260/4032 Print System Operation Manual (pages B-2 through B-10) Direction: Determine the structure of the 3260/4032 Print System menu as determined below.
PAGE 27
3260/4032 Student Training Manual (2) How to navigate the menu References: None Direction: Determine how to navigate the menu as explained below. Do not power up the printer and run through the menu at this time. You will do this in one of the lab exercises later. (A) To enter the menu, take the printer offline and press the MENU key. (B) To scroll through the functions on this level, use the PREVIOUS and NEXT keys. (C) To drop to the next level, press the SELECT key.
PAGE 28
3260/4032 Student Training Manual 3260/4032 Print System MENU STRUCTURE LAB STEP # USING YOUR 3260/4032 Print System LAB PRINTER, FILL IN THE BLANKS BELOW. 1 Enter the menu and scroll through the first-level functions. List the names of the functions found. 2 Choose the Operator Control function and drop to the second-level functions. List the names of the second level functions. 3 Go back to the first-level functions, choose the Administration function, and drop to the second-level functions.
PAGE 29
3260/4032 Student Training Manual E. Installation (1) Clearances References: 3260/4032 Print System Service Manual (page 15-2) (A) (2) The 3260/4032 Print System is 486 mm high, 642 mm wide (MSI installed), and 523 mm deep. Contents of the shipping package References: None (A) The hardware items shipped with the 3260/4032 Print System are: • • • • (B) The software items, manuals, etc.
PAGE 30
3260/4032 Student Training Manual E. Installation cont. (4) Unpacking References: 3260/4032 Print System Getting Started Manual (A) Remove the outer carton of the printer by cutting the straps, unlocking the carton locks, and lifting the carton off of the printer. (B) Remove the toner cartridge package and the manuals. Then place the printer in its operating position. NOTE: When lifting the printer, insure that it is lifted by its four corners with equal force. This requires four hands.
PAGE 31
3260/4032 Student Training Manual E. Installation (Connectivity) cont.
PAGE 32
60/4032 Student Training Manual F. Operating System Software (1) Operating system software References: 3260/4032 Print System Operations Manual page 5-32 (A) The operating system for the 3260/4032 Print System Printer is located in Flash ROM on the controller PWB. Flash ROM is read only memory that can be erased and rewritten. Updated operating system software is designed to overwrite the previous version of system software when properly installed. There are 3 ways to load system code to a printer.
PAGE 33
3260/4032 Student Training Manual F. Operating System Software cont. (C) From a Unix Box: 1. Download the MINOLTA-QMS printer system code. 2. We will assume the name of the file is system.ps. 3. From this directory, ftp to the printer by typing "ftp xxx.xxx.xxx.xxx" (without the quotes), where the X's are the actual IP address of the printer. 4. You will be prompted for a User name, press "Enter." 5. You will be prompted for a password, press "Enter." 6.
PAGE 34
3260/4032 Student Training Manual F. Operating System Software cont. (3) Operating system installation exercise References: 3260/4032 Student Training Manual Direction: Do the 3260/4032 Print System OPERATING SYSTEM INSTALLATION EXERCISE in the table below.
PAGE 35
3260/4032 Student Training Manual G. High Capacity Input Feeder (1) High-capacity input feeder References: 3260/4032 Print System Options Manual & 3260/4032 Print System Service Manuals (2) (A) The high-capacity input feeder mounts under the print engine and has one 500 sheet paper cassette and two 1,000 sheet paper cassettes.
PAGE 36
3260/4032 Student Training Manual 3260/4032 Print System HIGH-CAPACITY INPUT FEEDER INSTALLATION EXERCISE STEP # INSTALL THE HCIF AS FOLLOWS: 1 Check the contents of the HCIF package for the following items: • Feeder unit • Two mounting brackets • Two thumbscrews 2 Lock the front roller in the HCIF. Set the printer on top of the HCIF while aligning the covers of the HCIF with the covers of the printer. Then remove the bottom tray of the printer and the top tray of the HCIF.
PAGE 37
3260/4032 Student Training Manual I. Installing the High-Capacity Stacker (1) Installing the High-Capacity Stacker References: 3260/4032 Print System Options Manual (pages 2-3 to 2-29) Direction: Go through the entire procedure for installing the High Capacity Stacker. HIGH CAPACITY STACKER INSTALLATION EXERCISE Attach the High Capacity Stacker according to the procedure just reviewed. When done, print a job from the bottom tray of the HCIF to the bottom tray of the HCS. J.
PAGE 38
3260/4032 Student Training Manual K. Installing the Duplexer (1) Installing the Duplexer References: 3260/4032 Print System Options Manual (pages 2-8 through 2-10) Direction: Go over the procedure for installing the duplexer. Then proceed to the installation exercise. DUPLEXER INSTALLATION EXERCISE Install the duplexer according to the procedure in the 3260/4032 Print System Options Manual. Then print a duplex job to the HCS. L.
PAGE 39
3260/4032 Student Training Manual M. End of Module Questions (1) End of Module Questions References: None Direction: (1) Answer the END OF MODULE that follows. When finished, have the course administrator check your answers. Also discuss with your course administrator any questions you have pertaining to the current module. To make the paper transport unit of the HCS stand horizontally, you must first _____________________________________________________________________.
PAGE 40
3260/4032 Student Training Manual MODULE 4. THEORY OF OPERATION A. Module Objectives OBJECTIVE # Given the proper tools and documentation, the student will, with no errors… 1 Define the operating parameters of the 3260/4032 Print System print engine and all of its optional components. 2 Answer questions related to the theory of operation of the 3260/4032 Print System printer and all of its optional components. B.
PAGE 41
3260/4032 Student Training Manual D. Mechanical Drive (1) Mechanical Drive References: Pages 13-36 through 13-40 of the 3260/4032 Print System Service Manual (A) The mechanical drive system is made up of four major components: 1. Offset Motor 2. Main Drive Assembly 3. Lift Up Motor 1 4. Lift Up Motor 2 E.
PAGE 42
3260/4032 Student Training Manual F. The ROS (Raster Output Scanner) (1) The ROS References: Pages 13-54 through 13-59 of the 3260/4032 Print System Service Manual (A) The ROS is a self-contained component that houses seven sub-components: 1. Laser Diode Assembly 2. Corrective Lenses and Angled Mirror 3. Polygon Mirror 4. Scanner Motor Assembly 5. Wide Lens 6. Drum Mirror 7. SOS PWB (B) We will also cover ROS operation, image resolution, ROS control, laser hazards, and ROS safeguards.
PAGE 43
3260/4032 Student Training Manual G. Xerographic (1) Xerographic References: Pages 13-60 through 13-77 of the 3260/4032 Print System Service Manual (A) The Xerographic process consists of seven steps: 1. Charge 2. Expose 3. Develop 4. Transfer 5. Detack 6. Clean 7. Discharge (B) We will also cover the components involved with the steps of Xerography.
PAGE 44
3260/4032 Student Training Manual H. End of Module Questions (1) End of module questions References: None Direction: Answer the end of module questions below. When finished have the course administrator check your answers. Also discuss with the course administrator any questions pertaining to the current module. 1. What is the function of the Bias charge Roll? 2. List in order, the steps of the xerography process. 3. How is print image resolution determined? 4.
PAGE 45
3260/4032 Student Training Manual MODULE 5. DISASSEMBLY A. Module Objectives (1) Module Objective References: none Direction: Read over the Module Objectives in the table below. MODULE OBJECTIVES OBJECTIVE # Given the appropriate tools and documentation, the student will, with no errors, demonstrate the ability to perform the following tasks on the 3260/4032 printer. 1 Identify the major internal subassemblies and components of the 3260/4032 printer and it's optional components.
PAGE 46
3260/4032 Student Training Manual B. Directions for disassembly lab (1) Covers, panels and screws References: none A. Covers and panels • When you finish this module, DO NOT REPLACE THE COVERS ON THE PRINTER! They must remain off during the remaining modules. B. screws • The 3260/4032 printer uses several different kinds of screws in its assembly.
PAGE 47
3260/4032 Student Training Manual C. Print Engine Disassembly Lab (1) Disassembly Lab References: 3260/4032 Service Manual Pages 10-1 through 10-153 Direction: Do the 3260/4032 Printer PRINT ENGINE DISASSEMBLY LAB in the table below. Perform the tasks in the order given. For detailed disassembly procedures, refer to the 3260/4032 Service Manual, chapter 10.
PAGE 48
3260/4032 Student Training Manual MODULE 6. PREVENTIVE MAINTENANCE A. Preventive Maintenance (2) Preventive Maintenance References: None Direction: There is no scheduled preventive maintenance for this printer. It is performed on an as needed basis only. We will go over the areas to clean on/in the machine.
PAGE 49
3260/4032 Student Training Manual MODULE 7. DIAGNOSTICS, CHECKS, AND ADJUSTMENTS A. Diagnostics, Checks, and Adjustments (1) Diagnostics, Checks, and Adjustments References: Pages 7-2 through 7-7, 8-2 through 8-24, and 9-1 through 9-9 of the 3260/4032 Print System Service Manual (A) The 3260/4032 Print System has built in diagnostics in the MCU PWB. You can use the diagnostic mode to check the following: 1. Check the operation of switches and sensors 2. Test various motors, solenoids, and clutches 3.
PAGE 50
3260/4032 Student Training Manual B. Adjustments (1) Adjustments References: Section A of this module and Chapter 9 of the service manual Adjustments Exercise Follow the instructions provided in Chapter 9 of the service manual to perform the adjustments listed below. As each adjustment is completed, show the results to the course administrator before proceeding to the next adjustment.
PAGE 51
3260/4032 Student Training Manual MODULE 8. TROUBLESHOOTING A. Troubleshooting (1) Troubleshooting References: None (A) Troubleshooting will consist of instructor placed “bugs” in the printers and/or their options. You will be responsible for restoring the printer/optional component to its original operating state. You are permitted to use any documentation you have received in the course of the training class.