R CLASSIC BAY 1200 PELLET STOVE Owner’s Manual Installation and Operation Tested and Listed by Portland Oregon USA O-T L US C OMNI-Test Laboratories, Inc. Model: CB1200M-MBK NOTICE • Important operating and • Read, understand and • Leave this manual with follow these instrucparty responsible for use maintenance instructions for safe installaand operation. tions included. tion and operation.
R CB 1200 Pellet Stove and Welcome to the Quadra-Fire Family! and fireplaces. And yet we are old-fashioned when it comes to craftsmanship. Each unit is meticulously fabricated and surfaces are hand-finished for lasting beauty and enjoyment. Our pledge to quality is completed as each model undergoes a quality control inspection from design, to fabrication, to shipping.
R R CB 1200 Pellet Stove Safety Alert Key: • DANGER! Indicates a hazardous situation which, if not avoided will result in death or serious injury. • WARNING! Indicates a hazardous situation which, if not avoided could result in death or serious injury. • CAUTION! Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury. • NOTICE: Indicates practices which may cause damage to the fireplace or to property.
R CB 1200 Pellet Stove 1 Listing and Code Approvals A. Appliance Certification E. BTU & Efficiency Specifications Model CB1200 Pellet Stove Emissions Rating Laboratory OMNI Test Laboratories, Inc. *BTU Output Report No. 061-S-21-4 Heating Capacity Type Solid Fuel Room Heater/Pellet Fuel BurningType up to 2,500 sq. ft.
R 2 R CB 1200 Pellet Stove Getting Started A. Design, Installation & Location Considerations Since pellet exhaust can contain ash, soot or sparks, you must consider the location of: 1. Appliance Location • Windows Notice: Check building codes prior to installation. • Installation MUST comply with local, regional, state and national codes and regulations.
R CB 1200 Pellet Stove B. Locating Your Appliance & Chimney E. Negative Pressure Location of the appliance and chimney will affect performance. Warning! Risk of Asphyxiation! Negative pressure can cause spillage of combustion fumes and soot. • Install through the warm airspace enclosed by the building envelope. This helps to produce more draft, especially during lighting and die-down of the fire. • Penetrate the highest part of the roof. This minimizes the effects of wind loading.
R R CB 1200 Pellet Stove F. Fire Safety G. Tools And Supplies Needed To provide reasonable fire safety, the following should be given serious consideration: • Install at least one smoke detector on each floor of your home. • Locate smoke detector away from the heating appliance and close to the sleeping areas. • Follow the smoke detector manufacturer’s placement and installation instructions and maintain regularly. • Conveniently locate a Class A fire extinguisher to contend with small fires.
R CB 1200 Pellet Stove 3 Dimensions and Clearances A. Appliance Dimensions 4-5/8 in (118mm) 20- 7/16 in. (519mm) 8-1/6 in. (205mm) CL 12- /8 in ( 14mm) 5.0 in (127mm) 14-1/4 in ( 62mm) 2-1/2 in (64mm) CL 25- /4 in. (654mm) 27-5/8 in. (692mm) 28-1/2 in. (724mm) Figure 8.2 - Top View with Top Vent Adapter Figure 8.1 - Top View 28-1/2 in. (724mm) 25- /4 in. (629mm) 1-5/8 in. (80 mm) CL 10- /4 in. (27 mm) 8-1/16 in. (205mm) 24- /4 in. (629mm) Figure 8.3 - Side View Page 26-1/2 in.
R R CB 1200 Pellet Stove B. Clearances to Combustibles (UL and ULC) C A Inches Millimeters Minimum Alcove Height 44 1117 Minimum Alcove Width 40-1/2 1029 Maximum Alcove Depth 36 915 Minimum Alcove Side Wall 6 152 Top of Unit to Combustibles 12-1/2 318 Alcove Installation B C WARNING Straight Back Against Wall A Back Wall to Appliance B Side Wall to Appliance Inches Millimeters 2 51 6 152 Corner Installation C Walls to Appliance Inches Millimeters 2 51 Fire Risk.
R CB 1200 Pellet Stove C. Hearth Pad Requirements (UL and ULC) Use a non-combustible floor protector, extending beneath appliance and to the front, sides and rear as indicated. Measure front distance “M” from the surface of the glass door. L* K K M Figure 10.
R 4 R CB 1200 Pellet Stove Vent Information B. Venting Termination Requirements A. Chimney and Exhaust Connection 1. Chimney & Connector: Use 3 or 4 inch (76-102mm) diameter type "L" or "PL" venting system. It can be vented vertically or horizontally. 2. Mobile Home: Approved for all Listed pellet vent. If using the 3 inch (76mm) vertical top vent adapter kit or the 3 to 6 inch (76-152mm) top vent offset adapter, use Listed double wall flue connector.
R CB 1200 Pellet Stove WARNING C. Equivalent Feet of Pipe The table below can help you calculate the equivalent feet of pipe which is a method used to determine pellet vent size. Figure 12.1. Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to the owner’s information manual provided with this appliance. For assistance or additional information consult a qualified installer, service agency or your dealer.
R 5 R CB 1200 Pellet Stove Venting Systems A. Alcove A C D B Figure 13.1 Inches Millimeters Minimum Alcove Height 44 1117 Minimum Alcove Width 40-1/2 1029 Maximum Alcove Depth 36 915 Minimum Alcove Side Wall 6 152 Top of Unit to Combustibles 12-1/2 318 Alcove Installation A B C D not shown All minimums listed are to a combustible surface. NOTE: • Illustrations reflect typical installations and are FOR DESIGN PURPOSES ONLY. • Illustrations/diagrams are not drawn to scale.
R CB 1200 Pellet Stove B. Through The Wall Horizontal termination cap must be a minimum of 12 inches. (305mm) from the wall. Approved for mobile home installations. Must use 3 or 4 inch (76-102mm) “L” or “PL” listed pellet venting or listed double wall pipe and a Quadra-Fire outside air kit in mobile homes. NOTE: In Canada, where passage through a wall or partition of combustible construction is desired, the installation shall conform to CAN/CSA-B365 Straight Out 2 in.
R R CB 1200 Pellet Stove c. Vertical into Existing Class A Chimney We recommend a minimum of 60 in. (1.5m) vertical, however above the eave is preferred. Rain Cap Flashing Both installations are approved for mobile home installations. Must use 3 or 4 inch (76 to 102mm) “L” or “PL” Listed pellet venting or listed double wall pipe and Quadra-Fire outside air kit in mobile homes. Single wall pipe is approved for residential installations only. 24 in.
R CB 1200 Pellet Stove WARNING Fire Hazard Inspection of Chimney: • Masonry chimney must be in good condition. • Meets minimum standard of NFPA 211 • Factory-built chimney must be minimum6 in. (152mm) UL103 HT. e. Masonry Concrete Cap Fireclay Flue Liner with Airspace Flashing 1 in. (25mm) Clearance with Firestop 1 in. (25mm) Clearance in. (76mm) Minimum 6 in. (152mm) Minimum Sheathing Cleanout Cover Non-Combustible Hearth Pad Airtight Clean-out Door Figure 16.1 F.
R 6 R CB 1200 Pellet Stove Mobile Home A. Mobile Home Installation CAUTION You must use a Quadra-Fire Outside Air Kit for installation in a mobile home. 1. An outside air inlet must be provided for the combustion air and must remain clear of leaves, debris, ice and/or snow. It must be unrestricted while the appliance is in use to prevent room air starvation which causes smoke spillage. Smoke spillage can also set off smoke alarms. 2. The combustion air duct system must be made of metal.
R CB 1200 Pellet Stove 7 Appliance Set-Up A. Outside Air Kit Instructions Included in Kit: 1 piece of 2 inch x 3 foot flex hose, 2 hose clamps, 1 collar assembly, termination cap assembly, 1 trim ring, 12 screws. Tools Needed: Phillips head screw driver; wire cutters; hole saw or jig saw. 2. Floor Installation a. Remove rear screen and set aside. b. Install cover plate over hole in right rear floor. c. Cut a 2 inch minimum hole in the floor to accommodate flex hose. d. Attach hose to termination cap.
R R CB 1200 Pellet Stove C. Rear Vent and Rear Vent to Top Vent Adapter Installation B. Top Vent Adapter Installation 3 to 3 inch Top Vent Adapter 3 to 6 inch Top Vent Offset Adapter Installing the Top Vent Adapter 1. Put a layer of high temperature silicone on the 3 inch (76mm) exhaust outlet. 2. Slide the top vent adapter onto the rear exhaust outlet and adjust the assembly to a vertical position. 3.
R CB 1200 Pellet Stove E. Brick Clip Installation D. Optional Brick Set Installation 1. Remove the baffle first, follow instructions on page 34. WARNING 2. Slide bottom of left rear brick in first; rotate top edge toward rear of appliance and then rotate outer edge toward rear of appliance, until brick slides into place. Figure 20.1. Risk of Injury. • Brick may have small wires protruding from the back of brick. 3. Repeat with right rear brick. 4.
R R CB 1200 Pellet Stove F. Optional Log Set Placement Instructions G. Optional Gold or Nickel Grille Assembly CAUTION CAUTION Do not open top all the way back so the weight of the top is supported by the hinges. It will damage the hinges. It will be necessary to prop the top up with a supporting brace. You can use the shipping box as shown in Figure 1. Logs are FRAGILE. Use extreme care when handling or cleaning logs. 1. 2. Place the front log in first as shown in Figure 21.1.
R CB 1200 Pellet Stove I. Door Installation J. Thermostat Installation To install door: 1. A 12 volt AC thermostat is required to operate this pellet appliance. You may use the included wall mount thermostat or purchase an optional programmable thermostat or remote control. It is equipped with an adjustable heat anticipator. The current rating is .05 amps. The anticipator needs to be adjusted to the lowest setting available. 2.
R 8 R CB 1200 Pellet Stove Operating Instructions A. Fuel Size And Material B. General Operating Information 1. Wood Pellets 1. Thermostat Calls For Heat Fuel pellets are made from sawdust or wood by-products. If the source material is hardwood, they can have a higher mineral content, creating more ash. Fuels containing bark will also have higher ash content.
R CB 1200 Pellet Stove C. Before Your First Fire E. Fire Characteristics 1. First, make sure your appliance has been properly installed and that all safety requirements have been met. Pay particular attention to the fire protection, venting and thermostat installation instructions. A properly adjusted fire with the heat output control switch set on “high” has a short active flame pattern that extends out of the firepot approximately 4 to 6 inches (102 to 152mm).
R R CB 1200 Pellet Stove G. Ignition Cycles WARNING Fire Risk Do NOT operate appliance: • With appliance door open. • Firepot floor open. • Cleaning slide plates open. Do NOT store fuel: • Closer than required clearances to combustibles to appliance • Within space required for loading or ash removal. 1. During each ignition cycle, it is normal to see some smoke in the firebox. The smoke will stop once the fire starts. 2.
R CB 1200 Pellet Stove 9 With proper installation, operation, and maintenance your appliance will provide years of trouble-free service. If you do experience a problem, this troubleshooting guide will assist a qualified service person in the diagnosis of a problem and the corrective action to be taken. This troubleshooting guide can only be used by a qualified service technician. Troubleshooting Possible Cause Symptom Plug in appliance - No response. Call light on. No fire. No fuel in firepot.
R R CB 1200 Pellet Stove Symptom Possible Cause Corrective Action Slow or smoky start-up (Cont’d) Dirty exhaust and/or venting system. Check for ash build up in unit, including behind rear panels, firebox, heat exchanger, exhaust blower and venting. Feed system fails to start. Out of fuel. Check hopper, fill with fuel. #2 snap disc may be defective. Replace snap disc. Firebox door must be closed securely. Vacuum switch not closing. No vacuum. Check exhaust blower is plugged in and operating.
R CB 1200 Pellet Stove Symptoms Convection blower fails to start. Exhaust blower fails to start or does not shut off. Large, lazy flame, orange color. Black ash on glass. Nuisance shutdowns. Appliance calls for heat. Call light illuminates. Exhaust blower starts. No feed or igniter. Page 28 Possible Cause Corrective Action #1 snap disc defective. Replace snap disc. Blower not plugged in. Check that blower is plugged into wire harness. Blower is defective. Replace blower.
R 10 R CB 1200 Pellet Stove Maintaining & Servicing Your Appliance C. General Maintenance A. Proper Shutdown Procedure 1. Types of Fuel Caution Depending on the type of fuel you are burning will dictate how often you have to clean your firepot. Shock and Smoke Hazard If the fuel you are burning has a high dirt or ash content or you are burning shelled field corn, it may be necessary to clean the firepot more than once a day.
R CB 1200 Pellet Stove 2. Cleaning Firepot with Cleaning Rod & Firepot Scraper • • 4. Cleaning Ash Pan • • Frequency: Daily or more often as needed By: Homeowner Frequency: Weekly or every 5 bags of fuel By: Homeowner Locate the ash pan underneath the firepot and using a slight pull up and out remove the ash pan. Empty into a non-combustible container and re-install ash pan. See Disposal of Ashes. a. Be sure the appliance is allowed to cool, has been unplugged and the exhaust blower is off.
R R CB 1200 Pellet Stove 7. Cleaning Beneath Heat Exchanger • • 10. Door Latch Inspection Frequency: Monthly or after burning 1 ton of fuel By: Homeowner • • a. Be sure the appliance is allowed to cool, has been unplugged and the exhaust blower is off . a. Be sure the appliance is allowed to cool, has been unplugged and the exhaust blower is off b. A more thorough cleaning is needed to remove the excess ash that is left behind from the use of the cleaning rods for the heat exchanger tubes. b.
R CB 1200 Pellet Stove 15. Soot and Fly Ash: Formation & Need for Removal in Exhaust Venting System. Frequency: Yearly or more frequently depending on ash build-up. By: Qualified Service Technician/Homeowner • • Be sure the appliance is allowed to cool, has been unplugged and the exhaust blower is off. 17. Preparing Firebox for Non-Burn Season • • Frequency: Yearly By: Homeowner a. Be sure the appliance is allowed to cool, has been unplugged and the exhaust blower is off. b.
R R CB 1200 Pellet Stove E. Blower Replacement D. High Ash Fuel Content Maintenance • • Frequency: When the ash build-up exceeds more than half way up the firepot. By: Homeowner 1. Convection Blower Replacement a. Use proper shut down procedures to shut down the appliance and let it completely cool. Poor quality pellet fuel, or lack of maintenance, can create conditions that make the firepot fill quickly with ashes and clinkers.
R CB 1200 Pellet Stove 2. Exhaust Blower Replacement G. Igniter Replacement Remove existing blower: a. Use proper shut down procedures to shut down the appliance and let it completely cool and then unplug it. b. Use an 11/32" wrench or nut driver to loosen and remove the (6) nuts holding motor mount plate to the blower housing on your stove. c. Remove washer from beneath the terminal ring on the grounding wire. d. Pull motor/mounting plate from blower housing. Igniter Bracket e.
R R CB 1200 Pellet Stove H. Glass Replacement WARNING Door Latch • Glass is 5mm thick high temperature heatresistant ceramic glass. Top & Bottom Frame • DO NOT REPLACE with any other material. • Alternate material may shatter and cause injury. Center Posts • Remove door from appliance and place face down on a protected surface to avoid scratching the door. Side Frame Glass • Remove all door rope. 1.
R CB 1200 Pellet Stove 11 Reference Materials A. Component Function & Location 1. Control Box E a. The control box is located under a small cover in the right rear corner of the inside of the hopper. b. There is a light located inside of the control box. The internal light will turn green when the appliance has reached a temperature of 200oF (93°C) in the firepot and will turn red when it reaches 600oF (315°C). c.
R R CB 1200 Pellet Stove 16. Thermostat The appliance is designed to run on a 12 volt AC thermostat. The heat anticipator should be set on the lowest setting available. 17. Snap Disc #1 (Convection Blower) 145°F Snap disc #1 is located on the right side of the appliance on the top of the heat exchanger box. There are 2 purple wires connected to it. This snap disc turns the convection blower on and off as needed. Power is always present at snap disc #1. 18.
R CB 1200 Pellet Stove B. Component Locations Cleaning Rods Heat Output Fan Speed HIGH HIGH MED LOW LOW Reset Button Call Light Heat Exchanger Tubes Figure 38.3 Figure 38.1 Power Outlet Outside Air Flex Hose Terminal Block. Center 2 screws for Thermostat Wires Figure 38.2 Page 38 Convection Blower Figure 38.
R R CB 1200 Pellet Stove C. Exploded Views 1 24 25 23 22 2 21 20 19 18 3 17 4 16 5 6 15 11 14 10 13 8 9 7 12 7025-012 6-2-09 Figure 39.
R CB 1200 Pellet Stove 48 47 43 46 45 42 44 13 41 40 26 30 31 32 33 27 28 29 34 39 38 36 35 37 7025-012 6-2-09 Figure 40.
R R CB 1200 Pellet Stove B. Service Parts & Accessories HOW TO ORDER IMPORTANT: THIS IS DATED INFORMATION To order the entire assembly, order the top line part number only. To order an individual part from an assembly, order the part(s) listed in the indented portion. When requesting service or replacement parts for your appliance please provide model number and serial number. All parts listed may be orderd from an authorized dealer.
R CB 1200 Pellet Stove HOW TO ORDER To order the entire assembly, order the top line part number only. To order an individual part from an assembly, order the part(s) listed in the indented portion.
R R CB 1200 Pellet Stove HOW TO ORDER To order the entire assembly, order the top line part number only. To order an individual part from an assembly, order the part(s) listed in the indented portion.
R CB 1200 Pellet Stove HOW TO ORDER To order the entire assembly, order the top line part number only. To order an individual part from an assembly, order the part(s) listed in the indented portion.
R HOW TO ORDER Item R CB 1200 Pellet Stove To order the entire assembly, order the top line part number only. To order an individual part from an assembly, order the part(s) listed in the indented portion.
R CB 1200 Pellet Stove E.
R February 2, 2010 R CB 1200 Pellet Stove 7014-179C Page 47
R CONTACT INFORMATION: Hearth & Home Technologies 1445 North Highway Colville, WA 99114 Division of HNI INDUSTRIES www.quadrafire.com Please contact your Quadra-Fire dealer with any questions or concerns. For the number of your nearest Quadra-Fire dealer visit our website at www.quadrafire.com NOTICE • Important operating and • Read, understand and follow these instrucmaintenance instructions for safe installations included. tion and operation.