R 4100- I ACT WOOD INSERT Advanced Combustion Technology (ACT) Models: Tested and Listed by 4100I-GD-B 4100I-NL-B C US OMNI-Test Laboratories, Inc. D DI O N SC O AR T D NOTICE DO NOT DISCARD THIS MANUAL • Important operating and maintenance instructions included. • Read, understand and follow these instructions for safe installation and operation. WARNING • Leave this manual with party responsible for use and operation.
R 4100-I ACT Wood Insert and Welcome to the Quadra-Fire Family! Hearth & Home Technologies welcomes you to our tradition of excellence! In choosing a Quadra-Fire appliance, you have our assurance of commitment to quality, durability, and performance. our stoves, inserts and fireplaces. And yet we are old-fashioned when it comes to craftsmanship. Each unit is meticulously fabricated and surfaces are hand-finished for lasting beauty and enjoyment.
R 4100-I ACT Wood Insert Safety Alert Key: • DANGER! Indicates a hazardous situation which, if not avoided will result in death or serious injury. • WARNING! Indicates a hazardous situation which, if not avoided could result in death or serious injury. • CAUTION! Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury. • NOTICE: Indicates practices which may cause damage to the fireplace or to property.
R 4100-I ACT Wood Insert Listing and Code Approvals Appliance Certification BTU & Efficiency Specifications MODEL: 4100-I ACT Wood Insert EPA Certified: 3.1 grams/hour LABORATORY: OMNI Test Laboratories, Inc. Efficiency: Up to 82.8% REPORT NO. 061-S-40-2 BTU Output: 9,000 to 41,800 TYPE: Solid Fuel Type, Wood Stove Insert Heating Capacity: 1,500 to 2,150 sq ft depending on climate zone STANDARD: UL1482 and ULC S628-93 and (UM) 84-HUD, Mobile Home Approved.
R 4100-I ACT Wood Insert GETTING STARTED Design, Installation & Location Considerations Fire Safety To provide reasonable fire safety, the following should be given serious consideration: Consideration must be given to: • • • • Safety Convenience Traffic flow Chimney and chimney connector required It is a good idea to plan your installation on paper, using exact measurements for clearances and floor protection, before actually beginning the installation.
R 4100-I ACT Wood Insert DIMENSIONS 0- /16" (767mm) NOTE: Flue Collar size is 6 inch (152mm) diameter (ID) 24" (610mm) CL 12-1/8" ( 08mm) 16-1/4" (41 mm) 9-5/16" (1 5mm) 7-7/8" (200mm) SIDE VIEW TOP VIEW 0 21-5/8" (549mm) o 20-7/8" (5 0mm) 10-7/8" (276mm) FRONT VIEW 45- /4" (1162mm) A Panel Size B Page A B Standard 44-3/4” (1137mm) 30-1/2” (775mm) Large 48” (1219mm) 34” (867mm) 0-7/8" (784mm) 250-7201F April 19, 2010
R 4100-I ACT Wood Insert CLEARANCES TO COMBUSTIBLES United States and Canada Calculating Alternate Floor Protection Material Maximum Mantel Depth - 10" (254mm) Mantel Thermal Conductivity: k value SideWall B The k value indicates the amount of heat (in BTU’s) that will flow in 1 hour through 1 square foot of a uniform material 1 inch thick for each degree (F) of temperature difference from one side of the material to the other.
R 4100-I ACT Wood Insert Venting Requirements Venting Systems Chimney Systems Chimney Connector: Approved Masonry Chimney: It is also known as flue pipe or stove pipe. It must be 6 inches (152mm) minimum diameter stainless steel connector pipe. Chimney: The chimney can be new or existing, masonry or prefabricated and must meet the following minimum requirements as specified below. WARNING! Risk of Fire! Follow venting manufacturer’s clearances and instructions when installing venting system.
R 4100-I ACT Wood Insert Masonry Chimney (Cont’d) This insert conforms with the UL 1482 and ULC S628 (Canada) in all respects, and is approved to UL & ULC safety standards for installation and use within a fireplace with a masonry chimney in accordance with NFPA 211 and CAN/CSA-B365-01. NOTE: Installation into fireplaces without a permit will void the listing.
R 4100-I ACT Wood Insert Metal Heat Circulating Masonry Prefabricated Metal Chimney (Cont’d) This insert conforms with the safety standard UL 1482 and ULC S628 (Canada) in all respects and is approved to UL & ULC safety standards for installation and use within a fireplace with masonry chimney, in accordance with NFPA 211, with a direct flue collar connection.
R 4100-I ACT Wood Insert Altering the Fireplace Prefabricated Metal Chimney (Cont’d) Inches Minimum Width of Cavity Opening Minimum Height Minimum Depth from Front to Rear Millimeters 30-3/16 767 21 533 16-1/4 413 The following modifications of factory-built fireplaces are permissible: The following parts may be removed: NOTE: Refer to chimney liner manufacturer for recommendations on supporting the liner.
R 4100-I ACT Wood Insert Ovalizing Round Stainless Steel Liners Air Clearances Ovalizing round stainless steel liners to accommodate the liner passing through the damper region of a fireplace is an allowable and acceptable practice. Ensure that the ovalization is minimized to the extent required to fit through the damper. Chimney Height / Rise and Run To be sure that your Quadra-Fire insert burns properly, the chimney draft (static pressure) should be approximately -0.10 inches water column (W.C.
R 4100-I ACT Wood Insert Chimney Termination Requirements Follow manufacturers instructions for clearances, securing, flashing and terminating the chimney. NOTE: Chimney performance may vary. Trees, buildings, roof lines and wind conditions affect performance. • Chimney height may need adjustment if smoking or overdraft occurs.
R 4100-I ACT Wood Insert Installations Into Zero-Clearance Fireplaces in Mobile Homes (USA Only) 1. Storm Collar An outside air inlet must be provided for combustion and must remain clear of leaves, debris, ice and/or snow. It must be unrestricted while unit is in use to prevent room air starvation which can cause smoke spillage and an inability to maintain a fire. Smoke spillage can also set off smoke alarms. See page 15 for detailed information. 2.
R 4100-I ACT Wood Insert Securing Liner To Flue Collar Outside Air Installation NOTE: This insert requires replacement of combustion air. If your home is fairly air-tight, it is recommended that you install outside air. If you are installing into a Mobile Home, outside air is required. See page 14. Tools Needed: Phillips Head screw driver 1. Remove 3 screws and cover plate from back side of insert. Save the screws. 2.
R 4100-I ACT Wood Insert Leveling Bolts And Sheet Metal Shims Door Handle Assembly This product shipped with two leveling bolts, and two sheet metal guides for ease in sliding the insert into place when using the leveling bolts. Not all installations will require the use of the leveling bolts. The sheet metal guides are used only when the leveling bolts are necessary. Discard if not needed.
R 4100-I ACT Wood Insert Zero Clearance Adjustable Trim Support Two sizes: 9”d x 45”w and 12”d x 50”w, both 2” to 10” Height Adjustment Included in Kit: (1) trim top, (1) trim front, (2) trim sides, double-sided tape (already installed) EXPLODED VIEW OF SCISSORS Tools Needed: Phillips Head screwdriver, sheet metal shears, measuring tape, gloves SCREWS ARE CIRCLED 1. The 10 screws on each set of scissors will already be loose when shipped. Figure 17.1. 2. Expand scissors to desired height.
R 4100-I ACT Wood Insert Panel Set And Cast Trim Set Large Size: 34”h x 48”w 4. Now bend the tabs down toward the backside of the panel set, on top piece and on each leg. Leave panel set face down. NOTE: Panel and Cast Trim must be ordered separately. 5. Place the corresponding cast trim pieces (2 cast trim legs and 1 cast trim header) underneath panel set, also face down.
R 4100-I ACT Wood Insert Operating the Blower Control Box with Snap Disc Blower Cord Location & Blower Control Box With Switch This insert comes standard with a blower, installed at the factory with blower cord on right side of insert (as you face the unit). The blower cord can also be installed on the left side. Disconnect the cord from right side. ROUTE WIRES IN FRONT OF FAN. Re-install on the left side. Do not route cord behind the cooling fan. 1.
R 4100-I ACT Wood Insert OPERATING INSTRUCTIONS Over-Firing Your Appliance Wood Selection & Storage (Cont’d) wood out - about one hour. It is a waste of energy to burn unseasoned wood of any kind. WARNING Dead wood lying on the forest floor should be considered wet, and requires full seasoning time. Standing dead wood can be considered to be about 2/3 seasoned. To tell if wood is dry enough to burn, check the ends of the logs. If there are cracks radiating in all directions from the center, it is dry.
R 4100-I ACT Wood Insert 2. Second Stage The next stage of burning, the secondary stage, is the period when the wood gives off flammable gases which burn above the fuel with bright flames. During this stage of burning it is very important that the flames be maintained and not allowed to go out. This will ensure the cleanest possible fire. If the flames tend to go out, it is set too low for your burning conditions. The air control located at the upper right hand corner is used to adjust for burn rates.
R 4100-I ACT Wood Insert Burn Rates & Operating Efficiency WARNING STARTING FIRE: Open both controls (push in) completely. After a wood load has been burning on high for 5 to 15 minutes or longer for very large pieces, close the Start-Up Air Control (bottom rod) by pulling it out. HIGH: Leave the Primary Air Control fully open (immediately under the ashcatcher).
R 4100-I ACT Wood Insert Air Controls Start-up Air System The combustion air enters at the rear of the firebox through the rear air tubes. This air supply is controlled by the Startup Air Control. Primary Air System The primary air enters at the upper front of the firebox, near the top of the glass door. This preheated air supplies the necessary fresh oxygen to mix with the unburned gases, helping to create second, third and fourth combustions. This air is regulated by the Primary Air Control.
R 4100-I ACT Wood Insert Correct Baffle & Ceramic Blanket Placement INCORRECT POSITIONS WARNING Fire Risk Firebox damage due to improper baffle placement is not covered by warranty. Operate the wood burning appliance with the baffle in the correct position only. Not doing so could result in: • Reduced efficiency • Overheating the chimney • Overheating the rear of the firebox • Poor performance Ensure correct baffle placement and replace baffle components if damaged or missing.
R 4100-I ACT Wood Insert MAINTAINING & SERVICING YOUR APPLIANCE Creosote (Chimney) Cleaning Cleaning Plated Surfaces IMPORTANT: You must clean all the fingerprints and oils from the plated surfaces before firing the insert for the first time. Use warm soapy water and a soft rag, glass cleaner and a paper towel, or vinegar and a paper towel to remove the oils. DO NOT use abrasive cleaners! If not cleaned properly prior to lighting the first fire, the oils can cause permanent stains.
R 4100-I ACT Wood Insert Quick Reference Maintenance Guide BAFFLE & BLANKET PLACEMENT INSPECT FIREBRICKS & ASH GRATE (AFTER EACH CLEANING) 2 2 Step Top Models Only Baffle and blanket placement is critical to heat output, efficiency and overall life of the unit. Make sure the baffle is pushed all of the way to the back of the firebox and the blanket is laying flat. Firebrick is designed to protect your firebox. Replace firebricks that are crumbling, cracked or broken.
R 4100-I ACT Wood Insert Brick Replacement Instructions Baffle Removal & Installation The firebox is lined with high quality firebrick which has exceptional insulating properties. There is no need for a grate, simply build a fire on the firebox floor of your insert. 1. Remove all ash from firebox, and extinguish all hot embers before disposal into a metal container. 1. 3. With a 3/16” Allen wrench, remove 2 front manifold tube retainer bolts on the air channel under the end of the front tubes.
R 4100-I ACT Wood Insert Glass Replacement Instructions Replace with 5mm ceramic glass only WARNING 1. Remove door from insert and lay on a padded flat surface. Fire Risk. 2. Remove glass retainer screws using a Phillips screwdriver. • Use only glass specified in manual. 3. Lift glass out of the door frame and/or side frames. Glass breakage will occur. Injury Risk. • DO NOT REPLACE with any other material. 4. Lay new glass with fiberglass tape around it into door frame and/or side frames. 5.
R 4100-I ACT Wood Insert R Service Parts Wood Insert Appliance 830-0390 (July 2002 - April 2004), 4100i-NL (Feb. 2003 - April 2004), 4100-I ACT Beginning Manufacturing Date: July 2002 Ending Manufacturing Date: Active 4100i-GD-B & 4100i-NL-B (April 2004 - Active) 17 1 16 2 15 4 3 5 14 13 Door Handle Assembly (Version 1)* Door Assembly* Door Handle Assembly (Version 2)* 12 Brick* 6 7 8 11 9 10 Part number list on following page. April 19, 2010 *See detailed view on following pages.
R 4100-I ACT Wood Insert R Service Parts 4100-I ACT Wood Insert Appliance Beginning Manufacturing Date: July 2002 Ending Manufacturing Date: Active IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement parts for your appliance please provide model number and serial number. All parts listed in this manual may be ordered from an authorized dealer.
R 4100-I ACT Wood Insert R Service Parts 4100-I ACT Wood Insert Appliance Beginning Manufacturing Date: July 2002 Ending Manufacturing Date: Active IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement parts for your appliance please provide model number and serial number. All parts listed in this manual may be ordered from an authorized dealer.
Comments at Depot Part Number R 4100-I ACT Wood Insert Service Parts R 4100-I ACT Wood Insert Appliance Beginning Manufacturing Date: July 2002 Ending Manufacturing Date: Active Brick Pattern 6 1 4 4 1 6 5 5 4 4 4 4 5 4 4 4 4 4 4 3 2 2 2 2-1/4" 6-1/8" IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement parts for your appliance please provide model number and serial number. All parts listed in this manual may be ordered from an authorized dealer.
R 4100-I ACT Wood Insert R Service Parts 4100-I ACT Wood Insert Appliance Beginning Manufacturing Date: July 2002 Ending Manufacturing Date: Active version 1 Door Handle/Latch Replacement Kit version 2 Door Handle/Latch Replacement Kit 6 Washer, 5/16 11 Washer 1 10 5 7 Washer 5/8 x 1/4 2 Nut 5/16-18 8 3 9 4 IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement parts for your appliance please provide model number and serial number.
R 4100-I ACT Wood Insert R Service Parts 4100-I ACT Wood Insert Appliance Beginning Manufacturing Date: July 2002 Ending Manufacturing Date: Active Door Assembly w/Glass 8 6 7 5 1 4 3 2 IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement parts for your appliance please provide model number and serial number. All parts listed in this manual may be ordered from an authorized dealer.
R 4100-I ACT Wood Insert Service And Maintenance Log Date of Service April 19, 2010 Performed By Description of Service 250-7201F Page 35
R 4100-I ACT Wood Insert Service And Maintenance Log (Cont’d) Date of Service Page 36 Performed By Description of Service 250-7201F April 19, 2010
R 4100-I ACT Wood Insert Homeowner’s Notes April 19, 2010 250-7201F Page 37
R 4100-I ACT Wood Insert Page 38 250-7201F April 19, 2010
R 4100-I ACT Wood Insert April 19, 2010 250-7201F Page 39
R CONTACT INFORMATION: Hearth & Home Technologies 1445 North Highway Colville, WA 99114 Division of HNI INDUSTRIES Please contact your Quadra-Fire dealer with any questions or concerns. For the number of your nearest Quadra-Fire dealer, log onto www.quadrafire.com NOTICE DO NOT DISCARD THIS MANUAL • Important operating and maintenance instructions included. • Read, understand and follow these instructions for safe installation and operation.
