R 5100-I ACT WOOD INSERT Advanced Combustion Technology (ACT) Model: Tested and Listed by 5100I-GD-B 5100I-NL-B C US OMNI-Test Laboratories, Inc. D DI O N SC O AR T D NOTICE DO NOT DISCARD THIS MANUAL • Important operating and maintenance instructions included. • Read, understand and follow these instructions for safe installation and operation. WARNING • Leave this manual with party responsible for use and operation.
R 5100-I ACT WOOD INSERT and Welcome to the Quadra-Fire Family! Hearth & Home Technologies welcomes you to our tradition achieve the optimum operation of our stoves, inserts and fireplaces. And yet we are old-fashioned when it comes to craftsmanship. Each unit is meticulously fabricated and surfaces are hand-finished for lasting beauty and enjoyment. Our pledge to quality is completed as each model undergoes a quality control inspection.
R 5100-I ACT WOOD INSERT Safety Alert Key: • DANGER! Indicates a hazardous situation which, if not avoided will result in death or serious injury. • WARNING! Indicates a hazardous situation which, if not avoided could result in death or serious injury. • CAUTION! Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury. • NOTICE: Indicates practices which may cause damage to the fireplace or to property.
R 5100-I ACT WOOD INSERT 1 Listing and Code Approvals A. Appliance Certification D. BTU & Efficiency Specifications MODEL: 5100-I ACT Wood Insert EPA Certified: 1.9 grams/hour LABORATORY: OMNI Test Laboratories, Inc. Efficiency: up to 84.4% BTU Output: 11,600 to 48,200 Heating Capacity: 2,250 to 3,175 sq ft depending on climate zone REPORT NO. 061-S-59-2 TYPE: Solid Fuel Type, Wood Stove Insert STANDARD: UL1482 and ULC S628 and (UM) 84-HUD, Mobile Home Approved.
R 5100-I ACT WOOD INSERT 2 Getting Started A. Design, Installation & Location Considerations Consideration must be given to: • • • • Safety Convenience Traffic flow Chimney and chimney connector required It is a good idea to plan your installation on paper, using exact measurements for clearances and floor protection, before actually beginning the installation. We recommend that a qualified building inspector and your insurance company representative review your plans before and after installation.
R 5100-I ACT WOOD INSERT C. Negative Pressure tion appliances and exhaust equipment. Draft is the pressure difference needed to vent appliances successfully. Considerations for successful draft include: • Preventing negative pressure • Location of appliance and chimney • Ensure furnace and air conditioning return vents are not located in the immediate vicinity of the appliance, • Avoid installing the appliance near doors, walkways or small isolated spaces.
R 5100-I ACT WOOD INSERT D. Flue Draft Considerations F. Inspect Appliance and Components Location of the appliance and chimney will affect performance. As shown in Figure 6.1 on page 6 the chimney should: • Be installed through the warm space enclosed by the building envelope. This helps to produce more draft, especially during lighting and die down of the fire. • Penetrate the highest part of the roof. This minimizes the affects of wind turbulence.
R 5100-I ACT WOOD INSERT 3 Dimensions and Clearances A. Appliance Dimensions TOP VIEW 34-3/16" (919mm) 25-5/8" (651mm) NOTE: Flue Collar: 6 inch (152mm) diameter (ID) CL 17-5/8" (448mm) 12-7/8" (327mm) 12.0" (305mm) 39-1/8" (994mm) SIDE VIEW 26-3/4" (679mm) 9-1/8" (232mm) FRONT VIEW A 22-1/4" (565mm) 39-1/8" (994mm) 21-1/8" (537mm) B 10-1/2" (267mm) 29-5/8" (752mm) Panel Size Standard Large Page 438-0380E A B 47 in. 30-1/2 in. 51-1/4 in. 34-1/4 in.
R 5100-I ACT WOOD INSERT D. Floor Protection USA & Canada B. Clearance to Combustibles Maximum Mantel Depth: 12 inches (305mm) All floor protection must be non-combustible (i.e., metals, brick, stone, mineral fiber boards, etc.). Any organic materials (i.e., plastics, wood paper products, etc.) are combustible and must not be used. The floor protection specified includes some form of thermal designation such as R-value (thermal Mantel SideWall B Fascia or Trim E.
R 5100-I ACT WOOD INSERT F. Hearth Extension If the hearth extension is lower than the fireplace opening, the portion of the insert extending onto the hearth must be supported. Manufacturer designed adjustable support kit can be ordered from your dealer. Refer to page 23. Hearth Extension Insulation Alternatives, R Value = 1.03 Material k per inch thick R per inch thick Minimum thickness required Hearth & Home HX3 & HX4 0.49 2.06 1/2 in. USG Micore 300™ 0.49 2.06 1/2 in.
R 5100-I ACT WOOD INSERT 4 Installation Considerations A. Outside Air Installation NOTE: If your home is fairly airtight, it is recommend that you install the outside air that comes standard with the appliance. If you are installing into a Mobile Home, outside air is required. NOTE: The fireplace must have an outside air supply coming into it in order for the insert outside air kit to be used. The grille assembly must be removed before you can install the outside air.
R 5100-I ACT WOOD INSERT B. Blower Cord Location The 5100-I Insert comes standard with 2 blowers, installed at the factory with the power cord on right side of insert (as you face the unit). Do not route the power cord under or in front of appliance. Blower cord attached to right side of grille. The power cord can also be installed on the left side. Follow instructions below.
R 5100-I ACT WOOD INSERT C. Wiring Diagram ,INE 'ROUND & &AN & &AN .EUTRAL 3NAP $ISC 3NAP $ISC "Y 0ASS 3WITCH &AN #ONTROL 3PEED #ONTROL 2HEOSTAT Figure 13.1 D. Optional Offset Adapter Determine offset needed and adjust adapter accordingly however, DO NOT OVER EXTEND ADAPTER. Follow the detailed instructions that are supplied with the offset adapter.
R 5100-I ACT WOOD INSERT 4 Chimney Requirements A. Venting Systems D. Masonry Chimney Chimney Connector: • Must meet minimum standards of NFPA 211. It is also known as flue pipe or stove pipe. It must be 6 inches (152mm) minimum diameter stainless steel connector pipe. Chimney: The chimney can be new or existing, masonry or prefabricated and must meet the following minimum requirements as specified below.
R 5100-I ACT WOOD INSERT Masonry Chimney (Cont’d) The Quadra-Fire 5100-I Insert conforms with the UL 1482 and ULC S628 (Canada) in all respects, and is approved to UL & ULC safety standards for installation and use within a fireplace with a masonry chimney in accordance with NFPA 211 and CAN/CSA-B365-01. NOTE: Installation into fireplaces without a permit will void the listing.
R 5100-I ACT WOOD INSERT E. Metal Heat Circulating Masonry This insert conforms with the safety standard UL-1482 and ULC S628 (Canada) in all respects and is approved to UL & ULC safety standards for installation and use within a fireplace with masonry chimney, in accordance with NFPA 211, with a direct flue collar connection.
R 5100-I ACT WOOD INSERT Prefabricated Metal Chimney (Cont’d) Inches G. Altering the Fireplace Millimeters Minimum Width of Cavity Opening 36 914 Minimum Height 24 607 Minimum Depth from Front to Rear 19 483 The following modifications of factory-built fireplaces are permissible: The following parts may be removed: NOTE: Refer to chimney liner manufacturer for recommendations on supporting the liner. Installtion into fireplaces without a permit will void the listing.
R 5100-I ACT WOOD INSERT I. Ovalizing Round Stainless Steel Liners K. Air Clearances Ovalizing round stainless steel liners to accommodate the liner passing through the damper region of a fireplace is an allowable and acceptable practice. To ensure that insulation or any other combustible material does not contact the chimney follow clearances below: • A chimney inside the house must have at least 2 inches (51mm) of clearance to the combustible structure.
R 5100-I ACT WOOD INSERT L. Chimney Termination Requirements NOTE: • Chimney performance may vary. • Trees, buildings, roof lines and wind conditions affect performance. • Chimney height may need adjustment if smoking or overdraft occurs. Follow manufacturers instructions for clearances, securing, flashing and terminating the chimney.
R 5100-I ACT WOOD INSERT 6 Mobile Home Installation Installations Into Zero-Clearance Fireplaces in Mobile Homes (USA Only) 1. Storm Collar An outside air inlet must be provided for combustion and must remain clear of leaves, debris, ice and/or snow. It must be unrestricted while unit is in use to prevent room air starvation which can cause smoke spillage and an inability to maintain a fire. Smoke spillage can also set off smoke alarms. See page 11 for detailed information. 2.
R 5100-I ACT WOOD INSERT 7 Appliance Set-up C. Panel & Trim Set Installation A. Installation Outline Standard Size: 30-1/2” h x 47” w 1. Record serial number on back cover of manual. 2. Remove the leveling bolts from the component pack and start the bolts in the weld nuts. Figure 21.1. 3. Position insert on hearth with rear of insert extending into fireplace opening. Slide insert on its base into the opening leaving approximately 4 inches (102mm) protruding out the front.
R 5100-I ACT WOOD INSERT D. Securing Liner to Flue Collar 2. Assembling Trim a. Place protective covering on surface to be used to assemble the trim pieces. Lay the trim face down. b. Attach the 2 side trim pieces to the top trim at each corner using the “L” bracket included in fasteners package. Slide assembled trim over panel set. Figure 22.1. NOTE: If you have a mantel, you may need to install the trim on your panels before you push the insert into the fireplace opening.
R 5100-I ACT WOOD INSERT E. Zero Clearance Adjustable Trim Support EXPLODED VIEW OF SCISSORS Size: 12” d x 50” w, 2-10” h Included in Kit: (1) Trim top (1) Trim front (2) Trim sides Double-sided tape (already installed) Tools Needed: Phillips head screwdriver Sheet metal shears Measuring tape Gloves SCREWS ARE CIRCLED D O U B L E -S ID E D TA P E D O U B L E -S ID E D TA P E Figure 23.1 1. The 10 screws on each set of scissors will already be loose when shipped. Figure 23.1. 2.
R 5100-I ACT WOOD INSERT 8 Operating Instructions 15% moisture by weight, and should be burned hot enough to keep the chimney hot for as long as it takes to dry the wood out - about one hour. It is a waste of energy to burn unseasoned wood of any kind. WARNING Fire Risk Do not over-fire. Over-firing may ignite creosote or will damage the stove and chimney.
R 5100-I ACT WOOD INSERT 2. Second Stage The next stage of burning, the secondary stage, is the period when the wood gives off flammable gases which burn above the fuel with bright flames. During this stage of burning it is very important that the flames be maintained and not allowed to go out. This will ensure the cleanest possible fire. If the flames tend to go out, it is set too low for your burning conditions. The air control located at the upper right hand corner is used to adjust for burn rates.
R 5100-I ACT WOOD INSERT E. Burn Rates & Operating Efficiency WARNING STARTING FIRE: Open both controls (push in) completely. After a wood load has been burning on high for 5 to 15 minutes or longer for very large pieces, close the Start-Up Air Control (bottom rod) by pulling it out. HIGH: Leave the Primary Air Control fully open (immediately under the ashcatcher).
R 5100-I ACT WOOD INSERT G. Air Controls H. Blower Operating Instructions Start-up Air System This appliance is equipped with a 125° thermally operated snap disc which will automatically turn the blower on when the insert reaches this temperature. The combustion air enters at the rear of the firebox through the rear air tubes. This air supply is controlled by the Startup Air Control. Primary Air System The primary air enters at the upper front of the firebox, near the top of the glass door.
R 5100-I ACT WOOD INSERT I. Correct Baffle & Blanket Placement INCORRECT POSITIONS WARNING Fire Risk Firebox damage due to improper baffle placement is not covered by warranty. Operate the wood burning appliance with the baffle in the correct position only. Not doing so could result in: • Reduced efficiency • Overheating the chimney • Overheating the rear of the firebox Ceramic Blanket and Baffle Board are NOT in contact with the back of the firebox.
R 5100-I ACT WOOD INSERT J. Frequently Asked Questions ISSUES SOLUTIONS Odor from appliance When first operated, this appliance may release an odor for the first several hours. This is caused by the curing of the paint and the burning off of any oils remaining from manufacturing. Metallic noise Noise is caused by metal expanding and contracting as it heats up and cools down, similar to the sound produced by a furnace or heating duct.
R 5100-I ACT WOOD INSERT 9 Maintaining & Servicing Your Appliance A. General Maintenance 1. Creosote (Chimney) Cleaning • Frequency: Every 2 months during heating season or as recommended by a certified chimney sweep; more frequently if chimney exceeds or is under 14-16 ft (4.27 to 4.87m) measured from bottom of appliance. • By: Homeowner / Chimney Sweep • Task: Remove all ash from the firebox and extinguish all hot embers before disposal. Allow the appliance to cool completely.
R 5100-I ACT WOOD INSERT 4. Glass Cleaning 5. Cleaning Plated Surfaces • Frequency: As necessary • Frequency: As necessary • By: Homeowner • By: Homeowner • Task: Clean glass with a nonabrasive glass cleaner. Abrasive cleaners may scratch and cause glass to crack. If the deposits on the glass are not very heavy, normal glass cleaners work well. Heavier deposits may be removed by using a damp cloth dipped in wood ashes or by using a commercially available oven cleaner.
R 5100-I ACT WOOD INSERT B. Quick Reference Maintenance Guide BAFFLE & BLANKET PLACEMENT INSPECT FIREBRICKS & ASH GRATE (AFTER EACH CLEANING) 2 2 Step Top Models Only Baffle and blanket placement is critical to heat output, efficiency and overall life of the unit. Make sure the baffle is pushed all of the way to the back of the firebox and the blanket is laying flat. Firebrick is designed to protect your firebox. Replace firebricks that are crumbling, cracked or broken.
R 5100-I ACT WOOD INSERT D. Glass Replacement - Side Window C. Glass Replacement - Door Assembly • Frequency: As needed • Frequency: As needed • By: Homeowner / Qualified service technician • By: Homeowner / Qualified service technician • Task: See the following instructions. 1. Ensure that the fire is out and the appliance is cool to the touch. • Task: See the following instructions. 1. Open door and remove vertical brick in the bay window area. 2.
R 5100-I ACT WOOD INSERT F. Blower Replacement E. Door Handle Assembly Replacement • Frequency: As needed • By: Homeowner / Qualified service technician • Task: See the following instructions. Frequency: As needed • By: Homeowner / Qualified service technician • Task: See the following instructions. 1. Remove the panel and trim set. See pages 21-22 for complete details. 1. Install washer on door handle shaft. 2. Slide door handle through door. 2. Remove 2 screws on blower housing. 3.
R 5100-I ACT WOOD INSERT G. Firebrick Replacement Brick Size Nbr Qty 1 9 x 4-1/2 x 1-1/4” 14 * 9 x 4-1/2 x 1/1/4” with hole 2 3 9 x 3 x 1-1/4” 2 4 8-1/2 x 1-3/4 x 1-1/4” 2 5 3 x 1-3/4 x 1-1/4” 1 6 9 x 2 x 1-1/4” 2 7 see drawing, Figure 31.2 2 8 see drawing, Figure 31.2 2 9 see drawing, Figure 31.2 2 2. Remove new brick set from box and lay out to diagram as shown. 10 7-1/2 x 3-1/2 x 1-1/4” 2 11 9 x 2-1/4 x 1-1/4” 1 3. Lay bottom bricks in unit.
R 5100-I ACT WOOD INSERT H. Baffle Removal • Frequency: As needed • By: Homeowner / Qualified service technician • Task: See the following instructions. 1. Remove all ash from firebox, and extinguish all hot embers before disposal into a metal container. 2. Remove ceramic blanket from above the baffle. 3. With a 3/16 inch Allen wrench, remove 2 front manifold tube retainer bolts on the air channel under the end of the front tubes.
R 5100-I ACT WOOD INSERT 10 Troubleshooting Start Fire Problems Can’t get fire started Excessive smoke or spillage Burns too slowly Smolders, sizzles With proper installation, operation, and maintenance your appliance provide years of trouble-free service. If you do experience a problem, this troubleshooting guide will assist a qualified service person in the diagnosis of a problem and the corrective action to be taken.
R 5100-I ACT WOOD INSERT 11 Reference Materials A. Exploded Drawings 7025-026 5-14-09 Figure 38.
R 5100-I ACT WOOD INSERT B. Service Parts & Accessories HOW TO ORDER IMPORTANT: THIS IS DATED INFORMATION When requesting service or replacement parts for your appliance please provide model number and serial number. All parts listed may be orderd from an authorized dealer. Item To order the entire assembly, order the top line part number only. To order an individual part from an assembly, order the part(s) listed in the indented portion.
R 5100-I ACT WOOD INSERT HOW TO ORDER Item To order the entire assembly, order the top line part number only. To order an individual part from an assembly, order the part(s) listed in the indented portion.
R 5100-I ACT WOOD INSERT HOW TO ORDER Item To order the entire assembly, order the top line part number only. To order an individual part from an assembly, order the part(s) listed in the indented portion. Description Comments Part Number Stocked at Depot ACCESSORIES Adjustable Hearth Support 12 in x 50 in, 2-10” H ADJSPT-12 Mantle Deflector, 8 Inch 831-1530 Offset Adapter 831-0182 Panel & Gold Trim, Ots 51 in. W x 34 in.
R 5100-I ACT WOOD INSERT C.
R 5100-I ACT WOOD INSERT April 21, 2010 438-0380E Page 43
R CONTACT INFORMATION: Hearth & Home Technologies 1445 North Highway Colville, WA 99114 Division of HNI INDUSTRIES Please contact your Quadra-Fire dealer with any questions or concerns. For the number of your nearest Quadra-Fire dealer, please visit our web site at www.quadrafire.com NOTICE DO NOT DISCARD THIS MANUAL • Important operating and maintenance instructions included. • Read, understand and follow these instructions for safe installation and operation.
