North Americas Best GRAND BAY 40 DIRECT VENT FREESTANDING GAS STOVE CAUTION! PRIOR TO FIRST FIRE: Clean gold door with a glass cleanser and soft cloth, as fingerprint oils will cause discoloration on gold when heated. INSTALLATION, OPERATION, VENTING AND MAINTENANCE INSTRUCTIONS WARNING If the information in this manual is not followed exactly a fire or explosion may result, causing property damage, personal injury or death.
Grand Bay 40 Direct Vent Freestanding CONTENTS TABLE OF CONTENTS Page 2 PAGE Safety Label .......................................................................................................................... 3 Safety Notices ....................................................................................................................... 4 Specifications .......................................................................................................................
Grand Bay 40 Direct Vent Freestanding GBDV-40 SAFETY LABEL (FOUND ON PEDESTAL ACCESS DOOR) Vented Gas Fireplace Heater 0-2000' 0-2000' #65 #63 #53 NOTE: In Canada, approved for altitudes 0-4500 ft. (0-1370m). In USA, this appliance equipped only for altitudes 0-2000 ft. (0-610m)./ REMARQUE: Au Canada, approve pour les altitudes de 0-4500Pi (0-1370m). Aux Etats-Unis, cet apparell est equipe seulement pour les altitudes de 0-2000Pi (0-610m).
Grand Bay 40 Direct Vent Freestanding SAFETY NOTICES SAFETY NOTICES Page 4 This stove should be installed only by a qualified installer. It is approved for installation in a bedroom. Bedroom installation in Canada requires that the stove be connected to a thermostat. The stove must be electrically grounded in accordance with local codes, or the latest edition of the National Electric Code. If no local codes exist, this stove should be installed following the current codes: CAN/CGA-B149.1 ...............
Grand Bay 40 Direct Vent Freestanding SPECIFICATIONS PROPANE 10.0 WC 11 0 WC 14.0 WC *Minimum vent, blower off **Maximum vent, blower on GAS LINE CONNECTION Gas line connection can be made near the lower rear of the stove (3/8 gas hookup). You must supply a shutoff valve installed in a visible location within 3 (914mm) of the stove. CAUTION IN SOME AREAS, GAS LINE PRESSURE MAY BE MORE THAN 1/2 PSIG (14 WC).
Grand Bay 40 Direct Vent Freestanding DIMENSIONS PP DIMENSIONS PP PP PP PP PP PP PP PP PP GLDPHWHU 'XUD 9HQW SLSH PP PP LISTINGS The Quadra-Fire GBDV-40 is listed to ANSI Z21.88-1998/CSA 2.33-M98 CAN/CGA 2.17-M91/ UL307b, by OMNI-Test Laboratories, Inc., Beaverton, Oregon.
Grand Bay 40 Direct Vent Freestanding CLEARANCES TO COMBUSTIBLES Minimum clearances to combustible materials from stove body: A B C D Side wall to combustible Back wall to combustible Top of unit Corner clearance 7"(178mm) 4" (102mm) 22" (559mm) 1" (25mm) CLEARANCES HEARTH REQUIREMENTS The floor area beneath the stove must be stable, level and strong enough to support the stove without a tipping hazard.
Grand Bay 40 Direct Vent Freestanding HIGH ALTITUDE OPERATION HIGH ALTITUDE In Canada, this unit is approved from 0 to 4500 feet above sea level. Installation of this stove at altitudes above 4500 feet is subject to field test of the individual installation and approval by the local authority having jurisdiction. Page 8 In the United States, input ratings of this unit are based on sea level operation, and shall not be changed for operation at elevations up to 2000 feet.
Grand Bay 40 Direct Vent Freestanding DOOR INSTALLATION INSTRUCTIONS 5. 6. 7. 8. 9. 10. 11. 12. 13. Open side panels on stove. Open lower grill by carefully lowering it. Unscrew acorn nuts from hinge pins on door. Holding door horizontally, with inside of door facing up, insert hinge pins into hinge brackets located below the opening of the stove, and slide door as far as possible to the left. You may need to rock the door up and down slightly to fully insert the pins. Unwrap chains from door latches.
Grand Bay 40 Direct Vent Freestanding INSTALLATION: BRICK BRICK INSTALLATION Page 10 The brick in this unit is packed in a separate box to prevent breakage during shipping. To install the brick, follow the directions below: 1. 2. 3. 4. 5. Place brick A on the lower bottom left side of the firebox at an angle, and tip the top edge up until it slides into the slots on the top of the firebox and behind the manifold block. Bend brick retainer tab down.
Grand Bay 40 Direct Vent Freestanding CORRECT LOG PLACEMENT IS IMPORTANT TO PREVENT SOOTING! The vacuumformed ceramic logs are extremely fragile. PLEASE HANDLE CAREFULLY. Small chips on the logs can be covered up using the touch-up paint supplied with the stove.This appliance has been supplied with external shutter adjustments. Loosen the 3 shutter locking screws at left side of burners. (If this appliance is a Direct Vent this is not necessary) CENTERING PINS SHUTTER 1.
INSTALLATION: THERMOSTAT Grand Bay 40 Direct Vent Freestanding THERMOSTAT INSTALLATION If desired, a thermostat may be installed to regulate the Quadra-Fire GBDV-40. It is important to use a thermostat designed for millivolt operation. Do not connect this stove to a thermostat serving any other appliance. OPTIONAL THERMOSTATS Manual Thermostat Part #812-2880 Anticipator Setting 1.
Grand Bay 40 Direct Vent Freestanding INSTALLATION: CONNECTION INSTALLATION PROCEDURES The following procedures show some of the basic installation applications. Remember that every installation is different, and the installer should adjust to insure that the stove is installed properly. GAS CONNECTIONS Before hooking up the stove to the gas supply, be sure that the stove you are installing is designed for the type of gas being supplied to it.
Grand Bay 40 Direct Vent Freestanding VENTING: INSTRUCTIONS VENTING INSTRUCTIONS PLEASE NOTE: In order to comply with applicable codes and product warranties, only Simpson Dura-Vent venting components may be used. DO NOT USE FIELD-FABRICATED VENTING COMPONENTS. The Quadra-Fire GBDV-40 is approved to be vented either through the side wall or vertically through the roof. You may vent through a Class A or masonry chimney if a Simpson Dura-Vent adapter is used (for USA installations only).
Grand Bay 40 Direct Vent Freestanding SIMPSON DURA-VENT PARTS LIST January 2000 PARTS LIST NUMBER DESCRIPTION 705C Flashing (masonry chimney) 902 48 Pipe Length 902B 48 Pipe Length, Black 903 36 Pipe Length 903B 36 Pipe Length, Black 904 24 Pipe Length 904B 24 Pipe Length, Black 906 12 Pipe Length 906B 12 Pipe Length, Black 907B 9 Pipe Length, Black 908B 6 Pipe Length, Black 909B Retro Connector 911B 11 - 14 5/8 Pipe, Adjustable, Black 940 Round Support Box/Wall Thimble 941 Cathedral Ceiling
Grand Bay 40 Direct Vent Freestanding SIMPSON DURA-VENT PARTS LIST (cont.) VENTING: PARTS KITS BASIC KITS Page 16 The standard termination kit (Kit 970) includes the following: 990B 1 each 90° Black Elbow 940 1 each Round Ceiling Support/Wall Thimble 984 1 each Horizontal Square Cap NOTE: The above kit is not a complete termination system. You will need to order the straight pipe lengths needed to complete the installation. The black 45° elbow is not included in this kit.
Grand Bay 40 Direct Vent Freestanding VENTING A B D E F G H I J K L M N Clearance to non-mechanical air supply inlet to building, or the combustion air inlet to any other stove - 12 (305mm) minimum Clearance above paved sidewalk or a paved driveway located on public property - 84 (2.1m) minimum Not to be installed above a meter/regulator assembly within 36 (914mm) horizontally from the centerline of the regulator Clearance to service regulator vent outlet - 72 (1.
Grand Bay 40 Direct Vent Freestanding There are four types of direct vent system installations approved for use with the GBDV-40. It is very important to maintain a balance between the combustion air intake and the flue gas exhaust venting system.
Grand Bay 40 Direct Vent Freestanding DuraVent # 985 DuraVent #991 9(57,&$/ 7(50,1$7,21 or HTI #HHW2 67250 &2//$5 (/%2: +25,=217$/ 7(50,1$7,21 ),5(6723 :$// 7+,0%/( 6833257 %2; 3,3( /(1*7+ 3,3( /(1*7+ 3,3( /(1*7+ $33/,$1&( $'$37(5 ,1&/8'(' : 6729( 3,3( /(1*7+ $33/,$1&( $'$37(5 FIG. 2 FIG.
Grand Bay 40 Direct Vent Freestanding HOW TO USE VENT GRAPH 1. Measure the distance from the top of stove to the center of the 90° elbow. On the graph below, draw a horizontal line from that measurement on the vertical axis across until it intersects with the slanted line. 2. From the point of this intersection, draw a vertical line to the bottom of the graph. 3. The point at which this line meets the bottom line of the graph is the maximum length of the horizontal run.
Grand Bay 40 Direct Vent Freestanding HORIZONTAL INSTALLATION VENTING: Step 1. Set the gas stove in its desired location. Check to determine if wall studs or roof rafters are in the way when the venting system is attached. If this is the case, you may want to adjust the location of the stove. Step 2. Simpson Dura-Vent pipe is designed with special twist-lock connections. To connect the venting system to the stove flue outlet, a twist-lock adapter is built into the stove at the factory.
Grand Bay 40 Direct Vent Freestanding INSTALLATION VENTING: HORIZONTAL HORIZONTAL INSTALLATION (cont.) Step 3. With the adapter and pipe attached to the stove, slide the stove into its correct location, maintaining minimum clearance to combustibles, and mark the wall for a 10 x 10 (254mm x 254mm) square hole. The center of the square hole should line up with the centerline of the horizontal pipe, as shown in Figure 6. Cut and frame the hole in the exterior wall where the vent will be terminated.
Grand Bay 40 Direct Vent Freestanding HORIZONTAL INSTALLATION (cont.) VENTING: Step 4. Position the horizontal vent termination in the center of the 10 (254mm) square hole, and attach to the exterior wall with the four wood screws provided. Before attaching the Vent Termination to the exterior wall, run a bead of non-hardening mastic around its outside edges, so as to make a seal between it and the wall. The arrow on the vent cap should be pointing up.
Grand Bay 40 Direct Vent Freestanding INSTALLATION HORIZONTAL HORIZONTAL INSTALLATION (cont.) Step 5. Before connecting the horizontal run of vent pipe to the vent termination, slide the black decorative wall thimble cover over the vent pipe. Step 6. Slide the stove and vent assembly towards the wall, carefully inserting the vent pipe into the vent cap assembly. It is important that the vent pipe extend into the vent cap sufficient distance so as to result in a minimum pipe overlap of 1¼ (32mm).
Grand Bay 40 Direct Vent Freestanding VERTICAL TERMINATIONS USING GS SERIES PIPE VENTING: Step 1. Check the installation instructions for required clearances (air space) to combustibles when passing through ceilings, walls, roofs, enclosures, attic rafters, or other nearby combustible surfaces. Do not pack air space with insulation. Check the instructions for maximum vertical rise of the venting system, and any maximum horizontal offset limitations (Figure 11).
Grand Bay 40 Direct Vent Freestanding TERMINATIONS VERTICAL VERTICAL TERMINATIONS (cont.) USING GS SERIES PIPE (cont.) Step 4. Assemble the desired lengths of black pipe and elbows necessary to reach from the stove up through the round support box. Insure that all pipe and elbow connections are in their fully twist-locked position. Be sure to seal the pipe with appropriate sealant. Step 5. Cut a hole in the roof centered on the small drill hole placed in the roof in step 2.
Grand Bay 40 Direct Vent Freestanding VERTICAL TERMINATIONS (cont.) USING GS SERIES PIPE (cont.) Step 8. Twist-lock the vent cap and seal. NOTE: (1) For multistory vertical installations, a ceiling firestop (SDV part #963) is required at the second floor, and any subsequent floors (Figure 16). The opening should be framed to 10 x 10 (254mm x 254mm) inside dimensions, in the same manner as shown in Figure 13.
Grand Bay 40 Direct Vent Freestanding VERTICAL TERMINATIONS (cont.) CATHEDRAL CEILING INSTALLATION CEILING VENTING: CATHEDRAL Step 1. Follow installation Steps 1 and 2 under vertical termination section. Step 2. Using the plumb-bob, mark the centerline of the venting system on the ceiling, and drill a small hole through the ceiling and roof at this point. From the roof, locate the drill hole and mark the outline of the cathedral ceiling support box. Step 3.
Grand Bay 40 Direct Vent Freestanding VERTICAL TERMINATIONS (cont.) VENTING: INSTALLATION INTO A CLASS A METAL CHIMNEY NOTE: Have the existing installation inspected by a qualified chimney sweep or professional installer prior to converting to direct vent. The existing chimney system must be in serviceable condition and functionally sound. Step 1. Remove existing chimney cap. Step 2.
MASONRY CHIMNEY VENTING: EXISTING Grand Bay 40 Direct Vent Freestanding Page 30 VERTICAL TERMINATIONS (cont.) INSTALLATION INTO AN EXISTING MASONRY CHIMNEY Step 1. Before cutting any holes, assemble the desired sections of direct vent pipe to determine the center of the masonry penetration. FIG. 23 Step 2. Once the center point of the penetration has been determined, cut a 6 (152mm) diameter hole in the masonry.
Grand Bay 40 Direct Vent Freestanding VERTICAL TERMINATIONS (cont.) Step 5. Connect the flex liner to the top adapter using three sheet metal screws (see Figure 20). Step 6. Feed the flex liner through the flashing into the chimney. Carefully feed the flex liner down the chimney to the bottom and out the opening in the masonry wall, forming an angle to line up the flex liner with the vent opening on the appliance.
MASONRY CHIMNEY VERTICAL TERMINATIONS (cont.) INSTALLATION INTO AN EXISTING MASONRY CHIMNEY (cont.) VENTING: EXISTING Grand Bay 40 Direct Vent Freestanding Page 32 Step 9. Attach the flex to the retro connector. Use three sheet metal screws to attach the flex liner to the connector (Figure 27). Mount the retro connector to the masonry wall using masonry bolts. Redrill larger holes on connector as needed.
Grand Bay 40 Direct Vent Freestanding LIGHTING INSTRUCTIONS (LOCATED BEHIND PEDESTAL ACCESS DOOR) FOR YOUR SAFETY READ BEFORE LIGHTING A. 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. LIGHTING This appliance has a pilot that must be lit by hand. When lighting the pilot, follow these instructions exactly. B. BEFORE LIGHTING, smell all around the appliance area for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor.
Grand Bay 40 Direct Vent Freestanding FIRST FIRE FIRST FIRE NOTE: Never operate this stove with the door open. NOTE: No electrical power supply is required for the gas control to operate. Standing pilot allows the valve to operate with manual switch or millivolt thermostat. WARNING: When the stove is equipped with a 24 karat gold-plated door, you must clean all the fingerprints and oils from the gold surface before firing the stove for the first time.
Grand Bay 40 Direct Vent Freestanding MAINTENANCE CLEANING AND INSPECTION At least once yearly, preferably before the heating season, have the insert and venting system cleaned and inspected by a qualified service person. This will ensure proper and safe operation throughout the year. GLASS CLEANING WARNING: DO NOT CLEAN GLASS WHEN HOT. 1. 2. Turn off pilot. Open hinged side doors and unlatch spring latches. WARNING: DO NOT USE ABRASIVE CLEANERS ON GLASS OR GOLD SURFACES. 3. 4. 5.
Grand Bay 40 Direct Vent Freestanding SCHEMATICS SCHEMATICS Page 36 January 2000
Grand Bay 40 Direct Vent Freestanding NOTE: BLOWER DOES NOT REQUIRE LUBRICATION. HOWEVER, WE RECOMMEND VACUUMING OR BRUSHING OFF DUST OR LINT FROM THE FAN BLADES AS NEEDED. This stove is equipped with a 160 cfm convection blower that is automatically controlled by a temperature-sensing snap disc (160º). The blower has a speed control located on the control panel in the front of the stove. The blower is located in the pedestal. To replace or access the blower, follow the instructions below. 1.
TROUBLESHOOTING Grand Bay 40 Direct Vent Freestanding TROUBLESHOOTING A. Pilot wont light 1. Make sure valve setting is in the pilot position. 2. Check for spark at igniter. a. If no spark: 1. Check the wiring between the piezo and the igniter. If bad, fix wiring; if good, you may have a faulty piezo or cracked ceramic on the electrode. 2. Call your Quadra-Fire dealer. b. If there is a spark: 1. Try to light the insert with a match. The flame should either light or flutter. a.
Grand Bay 40 Direct Vent Freestanding ACCESSORIES These may be ordered through your Quadra-Fire dealer.
North Americas Best GAS STOVE LIMITED LIFETIME WARRANTY Aladdin Hearth Products, warrants this gas heating appliance to the original purchaser for the lifetime of the appliance, to be free from defects in material and workmanship. This warranty gives you specific legal rights; you may have other rights which may vary from state to state. This limited Lifetime Warranty covers items such as but not limited to combustion chambers, burners, gas logs, and gold plating.
