Para obtener un ejemplar en Español de este Manual del propietario, visite www.heatnglo.com. Pour demander un exemplaire en français de ce Manuel du propriétaire, visitez www.heatnglo.com. Owner’s Manual R Installation and Operation Model: Expression 36 (QV36A-FB) CAUTION DO NOT DISCARD THIS MANUAL • Important operating and maintenance instructions included. • Read, understand and follow these instructions for safe installation and operation.
Read this manual before installing or operating this appliance. Please retain this owner’s manual for future reference. Congratulations Congratulations on selecting a Quadra-Fire gas appliance —an elegant and clean alternative to wood burning appliances. The Quadra-Fire gas appliance you have selected is designed to provide the utmost in safety, reliability, and efficiency. This Owner’s Manual should be retained for future reference.
Table of Contents 1 Listing and Code Approvals A. B. C. D. E. F. G. 9 Gas Information Appliance Certification . . . . . . . . . . . . . . . . . . . . . . . . . . . . BTU Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . High Altitude Installations . . . . . . . . . . . . . . . . . . . . . . . . . . Non-Combustible Materials Specification. . . . . . . . . . . . . . Combustible Materials Specification . . . . . . . . . . . . . . . . . Electrical Codes . . . . . . . . . . . . . . .
1 Listing and Code Approvals A. Appliance Certification C. High Altitude Installations MODELS: QV36A-FB LABORATORY: Underwriters Laboratories, Inc. (UL) TYPE: Direct Vent Gas Appliance Heater STANDARD: ANSI Z21.88-2002 • CSA2.33-M02 • UL307B This product is listed to ANSI standards for “Vented Gas Appliance Heaters” and applicable sections of “Gas Burning Heating Appliances for Manufactured Homes and Recreational Vehicles”, and “Gas Fired Appliances for Use at High Altitudes”.
Note: The following requirements reference various Massachusetts and national codes not contained in this document. G.
2 Getting Started A. Design and Installation Considerations Quadra-Fire direct vent gas appliances are designed to operate with all combustion air siphoned from outside of the building and all exhaust gases expelled to the outside. No additional outside air source is required. CAUTION Check building codes prior to installation. • Installation MUST comply with local, regional, state and national codes and regulations.
D. Inspect Firebox Surface cracking or crazing of firebrick material is normal and expected. The following types of cracks are acceptable and do not require replacement of the unit or the firebox: • Cracks that do not propagate entirely through the material. • Light fracture lines or “spider-webbing” on the surface of the material. • Cracks that are less than 1/32 in. wide and less than 3 in. long. • If cosmetically unacceptable, such cracks may be repaired with the SRV-PACK service kit.
3 Framing and Clearances WARNING Note: • Illustrations reflect typical installations and are FOR DESIGN PURPOSES ONLY. • Illustrations/diagrams are not drawn to scale. • Actual installation may vary due to individual design preference. Fire Risk Provide adequate clearance: • Around air openings • To combustibles • For service access Locate appliance away from traffic areas. A.
B. Constructing the Appliance Chase D. Clearances A chase is a vertical boxlike structure built to enclose the gas appliance and/or its vent system. Vertical vents that run on the outside of a building may be, but are not required to be, installed inside a chase. Construction of the chase may vary with the type of building. These instructions are not substitutes for the requirements of local building codes. Local building codes MUST be checked.
A E J B F C H D G Note: Framing should be constructed of 2 X 4 lumber or heavier. The framing headers may rest on the appliance stand-offs.
4 Termination Locations A. Vent Termination Minimum Clearances HORIZONTAL OVERHANG 2 FT. MIN. WARNING Fire Risk. Explosion Risk. Inspect external vent cap regularly. • Ensure no debris blocks cap. • Combustible materials blocking cap may ignite. • Restricted air flow affects burner operation. WARNING Fire Risk. Explosion Risk. Maintain vent clearance to combustibles as specified. • Do not pack air space with insulation or other materials.
O N P R F C V Q B J H or I B V D B V V V H V X G M V A V E H V V V L A V V = VENT TERMINAL X = AIR SUPPLY INLET K B C = 6 inches...................clearance to outside corner E = 6 inches...................clearance to inside corner Covered Alcove Applications (Spaces open only on one side and with an overhang) N = 6 inches ........... non-vinyl sidewalls 12 inches ......... vinyl sidewalls O = 18 inches ......... non-vinyl soffit and overhang 42 inches .........
5 Vent Information and Diagrams A. Vent Table Key The abbreviations listed in this vent table key are used in the vent diagrams. First section (closest to appliance) of vertical length V2 Second section of vertical length H1 First section (closest to appliance) of horizontal length H2 Second section of horizontal length Vertical 12 V1 8-1/2 in. WARNING Fire Hazard. Explosion Risk. Asphyxiation Risk.
D. Vent Diagrams WARNING Fire Risk. Explosion Risk. Do NOT pack insulation or other combustibles between ceiling firestops. • ALWAYS maintain specified clearances around venting and firestop systems. • Install wall shield and ceiling firestops as specified. Failure to keep insulation or other material away from vent pipe may cause fire. 1. Top Vent - Horizontal Termination V1 Minimum One Elbow V1 H1 Maximum 1 ft. 305 mm 3 ft 924 mm 2-1/2 ft. 762 mm 6 ft 1.8 m 3-1/2 ft. 1.7 m 9 ft 2.
1. Top Vent - Horizontal Termination - (continued) Three Elbows VT Min. HT Max. 1 ft. 6 in. 3 ft. 2 ft. 6 in. 6 ft. 3 ft. 6 in. 9 ft. 4 ft. 10 ft. 4 ft. 6 in. 12 ft. 5 ft. 6 in. 15 ft. 6 ft. 6 in. 18 ft. 7 ft. 6 in. 21 ft. Note: A section of vertical pipe (12 inches minimum) MUST be installed prior to attaching a 90° elbow. * If the horizontal component is less than 5 feet then the total vent run can be extended to 40 feet. HT = 21 ft. Max VT = 40 ft. Max VT + HT = 30 ft.
2. Top Vent - Vertical Termination V1 = 40 ft. Max. (12.2 m) No Elbow V1 Figure 5.6 Two Elbows Note: A section of vertical pipe (12 inches minimum) MUST be installed prior to attaching a 90° elbow. VT Min. HT Max. 1 ft. 6 in. 3 ft. 2 ft. 6 in. 6 ft. 3 ft. 6 in. 9 ft. 4 ft. 10 ft. 4 ft. 6 in. 12 ft. 5 ft. 6 in. 15 ft. 6 ft. 6 in. 18 ft. 7 ft. 6 in. 21 ft. HT = 21 ft. Max VT = 40 ft. Max VT + HT = 30 ft.
2. Top Vent - Vertical Termination - (continued) Three Elbows Note: A section of vertical pipe (12 inches minimum) MUST be installed prior to attaching a 90° elbow. VT Min. HT Max. 1 ft. 6 in. 3 ft. 2 ft. 6 in. 6 ft. 3 ft. 6 in. 9 ft. 4 ft. 10 ft. 4 ft. 6 in. 12 ft. 5 ft. 6 in. 15 ft. 6 ft. 6 in. 18 ft. 7 ft. 6 in. 21 ft. HT = 21 ft. Max VT = 40 ft. Max VT + HT = 30 ft. Max* * If the horizontal component is less than 5 feet then the total vent run can be extended to 40 feet.
6 Vent Clearances and Framing A. Pipe Clearances to Combustibles B. Wall Penetration Framing Combustible Wall Penetration WARNING Fire Risk. Explosion Risk. Maintain vent clearance to combustibles as specified. • Do not pack air space with insulation or other materials. Failure to keep insulation or other materials away from vent pipe may cause fire. 3 in. TOP CLEARANCE Frame a hole in a combustible wall for an interior wall shield firestop, (Figure 6.2) whenever a wall is penetrated.
C. Vertical Penetration Framing WARNING Fire Hazard Keep loose materials or blown insulation from touching the vent pipe. • National building codes recommend using attic shield to keep loose materials/ blown insulation from contacting vent. • Hearth & Home Technologies requires the use of an attic shield. ATTIC ABOVE 10 IN. (254 MM) Installing the Ceiling Firestop • Frame an opening 10 inches by 10 inches whenever the vent system penetrates a ceiling/floor (see Figure 6.3).
7 Appliance Preparation A. Removing Non-combustible Facing Material Assembly The non-combustible assembly is located on the back side of appliance. CUT LINE BEND TABS UP CAUTION Handle with care • Non-combustible material may be damaged if dropped. • Hold non-combustible pieces in place. • Remove and save two screws from upper bracket. • Remove non-combustible pieces. • Remove and save three screws from lower bracket. • Discard brackets.
5. Attach the collar that is included with the Heat-Zone® Gas Kit. C. Securing and Leveling the Appliance WARNING Fire Risk. • Prevent contact with sagging, loose insulation. • Do NOT install against combustible materials such as exposed insulation, plastic and insulation backer. The diagram shows how to properly position, level, and secure the appliance (see Figure 7.8). Nailing tabs are provided to secure the appliance to the framing members.
NON-COMBUSTIBLE FACING MATERIAL (SUPPLIED ATTACHED TO BACK OF APPLIANCE). STEEL BACK SUPPORT (SUPPLIED ATTACHED TO TOP OF APPLIANCE). APPLY FASTENERS FROM FASTENER PACKET IN THESE AREAS Figure 7.9 Attaching Non-combustible Facing Material D. Installing Non-combustible Facing Material 44 in. 1117 mm WARNING Fire Risk. • Follow these instructions exactly. • Facing materials must be installed properly to prevent fire. • No materials may be substituted without authorization by Hearth & Home Technologies.
8 Installing Vent Pipe A. Assembly of Vent Sections WARNING Do not mix pipe, fittings or joining methods from different manufacturers. WARNING Fire Risk Exhaust Fumes Risk Impaired Performance of Appliance • Overlap pipe slip sections at least 1-1/2 inches. • Use pilot holes for screws. • Screws must not exceed one inch long. • Pipe may separate if not properly joined.
Assembling DVP-12A Slip Sections The outer flue of the slip section should slide over the outer flue of the pipe section and into (inner flue) the last pipe section (see Figure 8.7) . A Slide together to the desired length, making sure that a 1-1/2 inch outer flue overlap is maintained between the pipe section and slip section. The pipe and slip section need to be secured by driving two screws through the overlapping portions of the outer flues using the pilot holes (see Figure 8.8). B Figure 8.
Securing the Vent Sections B. Disassembly of Vent Sections Vertical Sections Vertical sections of pipe must be supported every 8 feet after the 25 foot maximum unsupported rise. The vent support or plumber’s strap (spaced 120° apart) may be used to do this (see Figure 8.9). To disassemble any two pieces of pipe, rotate either section (see Figure 8.11), so that the seams on both pipe sections are aligned (see Figure 8.12). They can then be carefully pulled apart.
C. Installing Heat Shield and Horizontal Termination Cap WARNING Fire Hazard Impaired performance of appliance • Telescoping flue section of termination cap MUST be used when connecting pipe section to termination cap. • Maintain a 1-1/2 inch minimum overlap on telescoping flue section of termination cap. Installing the Horizontal Termination Cap Vent termination must not be recessed in the wall. Siding may be brought to the edge of the cap base.
D. Installing Roof Flashing and Vertical Termination Cap For installation of vertical termination cap see minimum vent heights for various pitched roofs (see Figure 8.14). HORIZONTAL OVERHANG 2 FT. MIN. 20 INCHES MIN. VERTICAL WALL LOWEST DISCHARGE OPENING GAS DIRECT VENT TERMINATION CAP Caulk the gap between the roof flashing and the outside diameter of the pipe.
Assembling and Installing Storm Collar CAUTION Sharp Edges • Wear protective gloves and safety glasses during installation. Connect both halves of the storm collar with two screws (see Figure 8.17). Wrap the storm collar around the exposed pipe section and align brackets. Insert a bolt (provided) through the brackets and tighten nut to complete storm collar assembly (see Figure 8.18). Slide the assembled storm collar down the pipe section until it rests on the roof flashing. Figure 8.
9 Gas Information A. Fuel Conversions C. Gas Connection Before making gas connections ensure that appliance being installed is compatible with the available gas type. Any natural or propane gas conversions necessary to meet the appliance and locality needs must be made by a qualified technician using Hearth & Home Technologies specified and approved parts. Note: Have the gas supply line installed in accordance with local building codes, if any. If not, follow ANSI 223.1.
• Ensure that gas line does not come in contact with outer wrap of appliance. Follow local codes. • Incoming gas line should be piped into the valve compartment and connected to the 1/2 inch connection on the manual shutoff valve. WARNING Fire or Explosion Hazard • • • • Gas buildup during line purge may ignite. Purge should be performed by qualified technician. Ensure adequate ventilation. Ensure there are no ignition sources such as sparks or open flames. HIGH ALTITUDE INSTALLATIONS U.L.
10 Electrical Information A. Recommendation for Wire C. IntelliFire Ignition System Wiring This appliance requires 110-120 VAC be wired to the junction box either for use of optional accessories or for proper operation of the appliance. This appliance requires a 110 VAC supply to the appliance junction box for operation. A wiring diagram is shown in Figure 10.1.
D. Optional Accessories Requirements E. QWSK-MLT Wall Switch Kit Wiring for optional accessories should be done now to avoid reconstruction. Introduction CAUTION Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing. WARNING Shock hazard. • Replace damaged wire with type 105º C rated wire. • Wire must have high temperature insulation.
CONTROL WIRE WALL SWITCH FLAME SOLENOID COVER PLATE CONTROL BOX Wiring the wall switch Once a location is chosen and the electrical box is installed proceed as follows. Install the provided control wire from the fireplace to the switch location. Use caution not to stress the wire around tight or sharp corners. Do not run the control wire adjacent to existing or future phone, data, cable, or electrical lines.
Setting Flame Height/manifold pressure <> (To be done by a qualified service technician). Upon initial power-up of this device, valve pressure must be set for flame adjustment. • Push to adjust set point temperature under automatic control. • Loosen output pressure tap on valve and connect with pressure manometer. • Press flame button once (Fig. 10.4); fireplace will light with flames on high.
F. Junction Box Installation If the box is being wired from the OUTSIDE of the appliance: BATTERY OPERATION SWITCH • Remove the cover plate located on the outer shell - right side (see Figure 10.6). CONTROL BOX • Install the supplied Romex™ connector in the cover plate. • Feed the necessary length of wire through the connector. Figure 10.5. “BATTERY ON” POSITION • Make all necessary wire connections and reattach the cover plate to the outer shell.
11 Finishing A. Mantel Projections 44 in. 1117 mm Figure 11.1 shows the minimum vertical and corresponding maximum horizontal dimensions of appliance mantels or other combustible projections above the top front edge of the appliance. NON-COMBUSTIBLE ZONE 18-1/4 in. 463 mm 3 IN. MIN. 12 IN. MAX. 23 IN. Figure 11.3 Noncombustible Facing 1 IN. MAX. 14 IN. 18 IN. MIN. WARNING 12 IN. MIN. Figure 11.
12 Appliance Setup A. Remove Shipping Materials Remove shipping materials from inside or underneath the firebox. B. Clean the Appliance Clean/vacuum any sawdust that may have accumulated inside the firebox or underneath in the control cavity. C. Accessories Install approved accessories per instructions included with accessories. See Service Parts List for appropriate accessories. Refer to Section 16. WARNING Shock or fire risk. Use ONLY optional accessories approved for this appliance.
E. Positioning the Logs Log Assembly: LOGS-2062 Carefully remove the logs from the packaging. CAUTION: Logs are fragile! 1 6 5 3 2 Figure 12.1 Carefully remove the grate from the foam supports and then remove the foam supports from around the burner. Figure 12.2 Place grate on the base of the firebox surrounding the burner. The grate should be centered on the burner and pushed back until it contacts the burner. AIR BAFFLE Figure 12.3 38 4 Quadra-Fire • Expression 36 (QV36A-FB) • 2062-900 Rev.
LOG #1: (SRV2062-701) Place log #1 on the back of burner. Rest log on back of the grate. The notches located on the bottom of the log should rest over the back corners of burner. 1 Figure 12.4 LOG #2: (SRV2062-702) Place log #2 on the burner so that the bottom of the log conforms with the contour of the burner. The outside of the log should rest on the grate. The front of the log will rest against the right andiron. 1 2 Figure 12.
LOG #4: (SRV330-706) Nest log #4 in the cut-out area on the right side of log #1. The thinnest “arm” of log #4 rests on top of log #2. 4 1 3 2 Figure 12.7 LOG #5: (SRV330-704) Place the “Y” end of log #5 against the corresponding bump on log #3. The other end of the log should rest in the second smooth cut-out area on top of log #1. 4 5 1 2 3 Figure 12.8 LOG #6: (SRV340-705) Rest log #6 on the left smooth cut-out area on top of log #1 and place the lower end on log #3.
F. Glass Assembly WARNING Handle glass doors with care. • Inspect the gasket to ensure it is undamaged. • Inspect the glass for cracks, chips or scratches. • Do NOT strike, slam or scratch glass. • Do NOT operate appliance with glass door removed, cracked, broken or scratched. • Replace glass door assembly as a complete appliance. Removing Glass Assembly Unlatch the two latches at the bottom of the glass door.
Replace the burner by first tipping the front of the burner up to get the burner neck started into the shutter sleeve (see Figure 12.14). H. Grilles and Trim Install optional marble and brass trim surround kits as desired. Marble, brass, brick, tile, or other noncombustible materials can be used to cover up the gap between the sheet rock and the appliance. Do not obstruct or modify the air inlet/outlet grilles.
13 Operating Instructions A. Before Lighting Appliance This appliance has an IntelliFire ignition system. CAUTION WARNING HOT SURFACES! Glass and other surfaces are hot during operation AND cool down. If installing IntelliFire ignition battery backup: • Do not install batteries if the backup mode may not be used for extended time. • Batteries may leak. • Install batteries only when needed for power outage. Hot glass will cause burns.
B. Lighting Appliance IPI Ignition FOR YOUR SAFETY READ BEFORE LIGHTING LIGHTING INSTRUCTIONS (IPI) WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life. 1. This appliance is equipped with an ignition device which automatically lights the burner. DO NOT try to light the burner by hand. A. This appliance is equipped with an intermittent pilot ignition (IPI) device which automatically lights the burner.
C. After Appliance is Lit CAUTION Initial Break-in Procedure When you light the appliance, you may notice that it produces heat which does have an associated odor or smell. If you feel this odor is excessive it may require the initial three to four hour continuous burn on high followed by a second burn up to 12 hours to fully drive off any odor from paint and lubricants used in the manufacturing process. Condensation of the glass is normal.
14 Troubleshooting With proper installation, operation, and maintenance your gas appliance will provide years of trouble-free service. If you do experience a problem, this troubleshooting guide will assist a qualified service person in the diagnosis of a problem and the corrective action to be taken. This troubleshooting guide can only be used by a qualified service technician. A. IntelliFire Ignition System Symptom 1. The ignitor/module makes noise, but no spark. 2.
IntelliFire Ignition System - (continued) Symptom 3. (Continued) Pilot lights but continues to spark, and main burner will not ignite. (If the pilot continues to spark after the pilot flame has been lit, flame rectification has not occurred.) 4. Pilot sparks, but Pilot will not light. Possible Cause Corrective Action c. Module is not grounded. Verify that module is securely grounded to metal chassis of appliance. Verify that wire harness is firmly connected to module. d.
15 Maintaining and Servicing Appliance Although the frequency of appliance servicing and maintenance will depend on use and the type of installation, a qualified service technician should perform an appliance checkup at the beginning of each heating season. WARNING Risk of injury or property damage. Before servicing: • Turn off gas. • Turn off electricity to appliance. • Disable remote control, if one is present. • Ensure appliance is completely cooled.
A. Maintenance Tasks Inspect Doors, Surrounds and Fronts Maintenance Tasks 1. Assess condition of screen and replace as necessary. Recommend addition of screen if one is not present. 2. Inspect for scratches, dents or other damage and repair as necessary. 3. Verify no obstructions to airflow through the louvers. 4. Verify maintenance of proper clearance to combustible household objects. Gasket Seal, Glass Assembly and Glass 1. Inspect gasket seal and its condition. 2.
16 Reference Materials A. Appliance Dimension Diagram Dimensions are actual appliance dimensions. Use for reference only. For framing dimensions and clearances refer to Section 3.
B. Vent Components Diagrams Pipe DVP4 Effective Height/Length DVP Pipe (see chart) Effective Length Inches Millimeters 4 102 10-1/2 in. (267 mm) 45 ° DVP6 6 152 DVP12 12 305 DVP24 24 610 DVP36 36 914 DVP48 48 1219 10-7/8 in. (276 mm) DVP45 (45º Elbow) 4-7/8 in. ( 276 mm) DVP6A 3 to 6 76 to 152 DVP12A 3 to 12 76 to 305 DVP12MI 3 to 12 76 to 305 DVP24MI 3 to 24 76 to 610 11-3/8 in. (289 mm) 10 in. (254 mm) 1 in. (25 mm) 7-3/8 in. (187 mm) 1-1/4 in. (32 mm) 10 in.
B. Vent Components Diagrams (continued) Note: Heat shields MUST overlap by a minimum of 1-1/2 in. (38 mm). The heat shield is designed to be used on a wall 4 in. to 7-1/4 in. (102 mm to 184 mm) thick. If wall thickness is less than 4 in. (102 mm) the existing heat shields must be field trimmed. If wall thickness is greater than 7-1/4 in. (184 mm) a DVP-HSM-B will be required. 8 in. (203 mm) Heat Shield 15-1/8 in. (384 mm) 12 in.
B. Vent Components Diagrams (continued) 7-1/4 in. (184 mm) 12-1/2 in. (318 mm) 5-1/4 in. (133 mm) DVP-TVHW VerticalTermination Cap (Highwind) 13-1/4 in. (367 mm) 31 in. (787 mm) 24-5/8 in. (625 mm) 27-1/2 in. (127 mm) 24-5/8 in. (625 mm) 13-1/4 in. (367 mm) RF6M Roof Flashing Multi-pak RF12M Roof Flashing Multi-pak 5 in. (127 mm) 13-3/4 in. (349 mm) 13-3/4 in. (349 mm) DVP-TRAPFL BEK Trap Cap Brick Extension 11-5/8 in. (295 mm) 12-1/8 in. (308 mm) 7-1/8 in. (181 mm) 5-3/4 in.
QV36A-FB R C. Service Parts Beginning Manufacturing Date: April 2004 Ending Manufacturing Date:______ 36” Direct Vent Gas Fireplace Log Set Assembly 4 6 5 1 2 3 7 8 10 9 15 11 16 14 12 13 IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement parts for your appliance please provide model number and serial number. All parts listed in this manual may be ordered from an authorized dealer.
QV36A-FB R C. Service Parts Beginning Manufacturing Date: April 2004 Ending Manufacturing Date:______ #17 Valve Assembly 17.2 17.1 17.3 17.4 9 17.5 17.6 17.8 17.7 IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement parts for your appliance please provide model number and serial number. All parts listed in this manual may be ordered from an authorized dealer. ITEM DESCRIPTION Pilot Assembly NG 17.1 Pilot Assembly LP 17.2 17.
C. Service Parts List QV36A-FB IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement parts for your appliance please provide model number and serial number. All parts listed in this manual may be ordered from an authorized dealer.
D. Limited Lifetime Warranty Hearth & Home Technologies Inc. LIMITED LIFETIME WARRANTY Hearth & Home Technologies Inc., on behalf of its hearth brands (”HHT”), extends the following warranty for HHT gas, wood, pellet, coal and electric hearth appliances that are purchased from an HHT authorized dealer.
D.
E. Contact Information R Quadra-Fire, a brand of Hearth & Home Technologies Inc. 7571 215th Street West, Lakeville, MN 55044 www.quadrafire.com Please contact your Quadra-Fire dealer with any questions or concerns. For the location of your nearest Quadra-Fire dealer, please visit www.quadrafire.com.