R AF T TT210 Hardware Installation and Diagnostic Guide 80-J7615-1 D R September 2010 QUALCOMM Incorporated 5775 Morehouse Drive San Diego, California 92121-1714 US
QUALCOMM Incorporated 5775 Morehouse Drive San Diego, CA 92121-1714 U.S.A. © 2010 QUALCOMM Incorporated. All rights reserved. Qualcomm and Qualcomm Enterprise Services are registered trademarks of QUALCOMM Incorporated in the United States and may be registered in other countries. All other trademarks are the property of their respective owners. Specifications are subject to change without notice.
Contents Chapter 1 How the Trailer Tracks Service Works AF T Introduction .......................................................................................................1-1 Trailer Tracks Service Network Description ......................................................1-2 What is the Trailer Tracks Service? ..................................................................1-3 The GPS and Terrestrial Wireless Network Systems .................................1-3 TT210 Components ...................
Chapter 4 TT210 Installation Planning Introduction ...................................................................................................... 4-1 General Installation Information ....................................................................... 4-2 Verify the Trailer/Container Is in Good Condition ...................................... 4-2 Survey the Trailer/Container ...................................................................... 4-2 Terminal and Cables ............................
Mount Overview ..............................................................................................8-10 Mount Installation ............................................................................................8-10 TT210 Reefer Connections .............................................................................8-13 Making Power and Signal Connections for Carrier Units MORE DETAIL FROM KEVIN ..................................................................
Chapter 13 Installing the Roll Door Sensor Introduction .................................................................................................... 13-1 Roll Door Sensor Installation Overview .......................................................... 13-2 Roll Door Sensor Validation ........................................................................... 13-2 Roll Door Sensor Installation ..........................................................................
Maintaining the Tethered System on Tractors .......................................15-31 Maintaining the Tethered System on Trailers .........................................15-31 Troubleshooting ............................................................................................15-31 System Verification Form ..............................................................................15-31 TT210 System Verification Checklist ............................................................
Diagnostic Flowchart ...................................................................................... 24-2 Diagnostic Procedure ..................................................................................... 24-4 Chapter 25 TT210 System Diagnostics: External 7-way Power Diagnostic Flowchart ...................................................................................... 25-2 Diagnostic Procedure .....................................................................................
RMA Fax Request Form ............................................................................ A-3 RMA Fax Request Form .................................................................................. A-4 RMA Policies ................................................................................................... A-5 What to Return/Not Return ........................................................................ A-5 Where to Return Equipment ........................................................
AF T R D x MAY CONTAIN U.S. EXPORT CONTROLLED INFORMATION 80-J7615-1 Rev.
1 How the Trailer Tracks Service Works Introduction AF T The Trailer Tracks service is the Qualcomm wireless system for identifying and locating trailers and containers for the trucking industry. This service provides cost-effective wireless status monitoring and management of trailers and containers. The TT210 system sends status information over-the-air (OTA) to the customer using dualmode cellular functionality.
Trailer Tracks Service Network Description How the Trailer Tracks Service Works Trailer Tracks Service Network Description The Trailer Tracks service consists of these network components: Component Description Network Operations Center (NOC) This facility is responsible for processing and managing the message traffic between the customer and the trailer/container. Within the NOC is the Network Management Computer (NMC), which actually receives and handles the message traffic.
How the Trailer Tracks Service Works What is the Trailer Tracks Service? Terrestrial TT210 solution 1001010100101001001010 01001010010001000101110 0101001001001001010101 Trailer or Container K w Tractor and Trailer Terrestrial AF T 04AAA_116 What is the Trailer Tracks Service? The Trailer Tracks service is networking technology and hardware components installed on a customer’s trailer/container.
TT210 Components How the Trailer Tracks Service Works Location information can be viewed by a customer using the Trailer Tracks web portal. The NMC retrieves location data automatically at regular intervals and makes data available to the customer. In addition, the customer can request a location report at any time. The Terrestrial Wireless Communication Network The TT210 system uses digital technology to track customers’ trailers/containers over a cellular network.
2 TT210 System Component Overview TT210 Component Introduction This chapter describes the hardware components that will be installed and provides a wiring overview for a TT210 installation. AF T Topics in this chapter include: The Installation Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3 How the Components and Cables Interconnect. . . . . . . . . . . . . . . . . . . . . . . . . . . .
The Installation Hardware TT210 System Component Overview The Installation Hardware The TT210 system installation has three basic configurations: • Dry van (7-way power, optional cargo and door sensors) • Reefer (reefer connection, 7-way power, optional battery, optional door sensors) • Container (solar power only, no 7-way, optional cargo and door sensors) The TT210 terminal contains an integrated battery pack and antenna. There is an optional TT210 system power/accessory cable assembly.
TT210 System Component Overview How the Components and Cables Interconnect How the Components and Cables Interconnect The following diagram shows how the TT210 system components and cables typically interconnect. (The laptop is not provided or installed. It contains the Configuration Tool software and is used for system configuration, verification and/or diagnostics only.
TT210 Terminal TT210 System Component Overview TT210 Terminal The TT210 terminal contains the electronics module for the TT210 system. The trailer/ container operator (truck driver, loader, or unloader) does not need to access the terminal. It should be mounted in a safe and secure place on the trailer/container. Typical dry van installation is on the external skin of the trailer between the post flanges above the 7-way receptacle (does not apply to containers), about an inch below the trailer’s top rail.
TT210 System Component Overview TT210 Terminal Battery Pack ALERT! Unless specifically requested by a Qualcomm representative, TT210 system lead-acid batteries should NOT be sent back to Qualcomm. Proper disposal of defective or dead leadacid batteries is the responsibility of the TT210 system owner/customer. Please dispose of defective or dead batteries at a local lead-acid battery recycling center. Caution Dange of explosion if battery is incorrectly replaced.
TT210 Terminal Battery Pack TT210 System Component Overview D R AF T When stored or not installed, Qualcomm recommends auditing the battery pack open circuit voltage (OCV) every six months to ensure that it does not drop below 3.90V. If the storage temperature is greater than 85° F, the audits should take place more frequently. Immediately recharge the battery pack if it measures OCV < 3.90V. Batteries that sit for more than six months must be recharged.
TT210 System Component Overview TT210 Power/Accessory Cable - Optional TT210 Power/Accessory Cable - Optional The TT210 power/accessory cable connects the TT210 system terminal to the trailer’s 7-way electrical system. The cable also interconnects any optional accessories to the TT210 system terminal. The three optional accessories allow customers to optimize the system with a cargo sensor, door sensor, and/or an auxiliary sensor.
TT210 Power/Accessory Cable - Optional TT210 System Component Overview The following illustrations shows the TT210 power/accessory cable connected at the terminal. Dry Van Plate Nose Place the mount temporarily into postion to run the System Power/Accessory Cable to the 7-way connector. System Power/Accessory Cable routed from the mount to the 7-way connector AF T System Power/Accessory Cable routed from the mount to the 7-way connector 10AAA_08a D Reefer R 10AAA_08 2-8 Rev.
TT210 System Component Overview TT210 Cargo Sensor TT210 Cargo Sensor AF T The optional cargo sensor is connected to the TT210 system through the optional power/ accessory cable. It optimizes the TT210 system by providing trailer/container cargo status. The cargo sensor is not available for reefer configurations. Dual Cone Cargo Sensor Single Cone Cargo Sensor R 10AAA_34 D When a cargo sensor is installed, the TT210 system applies power to the sensor.
TT210 Door Sensor TT210 System Component Overview TT210 Door Sensor There are two door sensor options: roll door and swing door. The trailer/container door sensor is connected to the TT210 system terminal through the power/accessory cable and optimizes the TT210 system by providing trailer/container door status. Door Sensor Roll Door AF T Swing Doors Magnet Magnet Door Sensor R 85 ft.
3 General Wiring Guidelines Topics in this chapter provide the Qualcomm-approved general methods for making connections to cables and wires and the proper connectors to use to avoid potential problems. AF T Making Electrical Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2 Grounding Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9 Cable Basics . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Making Electrical Connections General Wiring Guidelines Making Electrical Connections Approved Qualcomm Electrical Connectors The only Qualcomm-approved electrical connectors are crimp butt splices and crimp ring terminals. Qualcomm recommends Nylon insulated, seamless butt connectors with inspection windows. Heat-shrinkable butt connectors are preferred. When butt splicing multiple wires on one end of a butt splice and a different number of wires on the other end, step-down butt splices are recommended.
General Wiring Guidelines Butt Splicing Butt Splicing Make sure the size of the butt splice is appropriate for the job. A good butt splice has these characteristics: • The ends of the bare wires are visible through an inspection window. • The ends of the wires “butt” up against the stop. • The wires are not exposed beyond splice shielding. • Crimping does not sever or damage the wires or insulation. 1.
Crimping General Wiring Guidelines Crimping • When crimping a butt-spliced wire or cable, be sure the insulated butt splice is crimped using the insulated position on the crimp tool and not the crimping “tooth” of the tool. • Crimping butt splices incorrectly can result in a severed wire and a failed wire connection. Caution DO NOT crimp on the crimp “tooth.
General Wiring Guidelines Crimping Note The objective is to apply only the necessary pressure to crimp the butt splice closed and hold the wire connections together. Do not apply so much pressure as to crush the butt splice and sever the wire or the insulation on the wire. CORRECT Crimping is done properly, protecting the wire and the wire connection. AF T WRONG Butt splice is visibly crushed, possibly damaging the wire and the wire connection. No exposed wires. Some wires are exposed.
Crimping General Wiring Guidelines Crimping locations Outside crimp (insulated wire) Inside crimp (stripped wire) Outside crimp (insulated wire) Inside crimp (stripped wire) 03AAA_273 Verify that the crimps are good and the wires have not been damaged. 4. Do a pull test. Pull on both ends of the wires to ensure a solid butt-spliced connection exists. The crimped butt splice securely grips the insulated wires. 03AAA_282 R WARNING AF T 3.
General Wiring Guidelines Crimping Strain Relief If there is sufficient wire available for the Four-Finger Wrap Method: Wrap a wire around four fingers of a hand, one full loop, so that the wire loop is longer than the wrapped butt splice. 2. Pinch the loop tightly and center it against the wrapped butt splice. 04AAA_24a Secure the wires together and place 4" tie wraps at the outside ends of the butt splice. R 3. AF T 1. D Place tie wraps at outside ends of butt splice. 04AAA_23a 4.
Crimping General Wiring Guidelines Caution Failure to cut the tie wraps flush to the lock head can result in minor injury. 04AAA_25a Firmly tug on the butt-spliced wire connection to make sure the tie wraps do not pull loose. D R 5. AF T Cut tie wrap flush with lock head. 04AAA_26a If there is NOT sufficient wire available for the Four-Finger Wrap Method: 1. Securely tie wrap the butt spliced wires to existing wires or harnesses in the nearby vicinity.
General Wiring Guidelines Ring Terminals Ring Terminals When making electrical connections, crimp ring terminals onto the ends of the wires to ensure good contacts. A properly crimped ring terminal has these characteristics: • The barrel crimping indent is well-formed and properly positioned. • The insulated wire’s grip impression is well-formed and provides proper support without crushing the insulation. • The wire does not move independently of the lug.
Cable Basics General Wiring Guidelines Cable Basics Note Vibration can cause nicked wires to fail. Use care in stripping and crimping wires. Using wire cutters, crimpers, knives, or other tools can damage the conductor wire. • Use only wire strippers for stripping wires. • Use existing holes for cable routing if possible. • DO NOT cut unused sensor wires. Properly coil and store them for possible future use.
4 TT210 Installation Planning Introduction This chapter describes what to consider before installing the hardware and how to plan a TT210 system installation. AF T Topics in this chapter include: FCC Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installation Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Typical TT210 Installation Sequence . . . . . . . . . . . . . . . . . . . . . .
FCC Safety Information TT210 Installation Planning FCC Safety Information FCC regulatory NOTE: This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment.
TT210 Installation Planning RF statement RF statement This equipment should be installed and operated with minimum distance 20 cm between the radiator and body. This transmitter must not be co-located or operating in conjunction with any antenna or transmitter. General Installation Information Consider the following information while planning a TT210 system installation.
Consult with the Customer Prior to Any Installation TT210 Installation Planning Consult with the Customer Prior to Any Installation After formulating an installation plan, inform the customer of the plan. Some customers are particular about where parts are going to be installed or where electrical connections will be made. It is always a good idea to have valid reasons for why installing a part in a specific area is necessary.
TT210 Installation Planning Tools and Supplies Needed for Installation 1. Identify the installation location. 2. Mount the unit. 3. Route and connect cables and wires. 4. Identify which cargo sensor mount to use. • If 3” from the skin to liner, use internal mount • if > 3” from skin to liner, use 1” pan • if container or plate note use the 3” pan Install the optional cargo sensor and/or door sensor if desired. 6. Install battery into unit. 7. Close the unit. 8.
Tools and Supplies Needed for Installation TT210 Installation Planning Note High-torque/low RPM drill motors should be used for all steel drilling. • 1" hole saw • Rubbing alcohol and a towel • Fish tape for routing wires D R AF T • Assorted tools for removal of plywood (typically a 1/2" socket and ratchet, 3/8" nutdriver, #2 Phillips screwdriver) 4-6 Rev. A MAY CONTAIN U.S.
5 Installing the TT210 Terminal on Dry Vans Introduction This chapter describes how to install the terminal on Dry Vans. AF T Topics in this chapter include: Terminal with 7-way Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2 If you have technical questions, please contact Qualcomm Enterprise Services (QES) Customer Support.
Terminal with 7-way Power Installing the TT210 Terminal on Dry Vans Terminal with 7-way Power Overview The TT210 terminal installs outside the trailer on the trailer nose just below (approximately 1/2") the top rail horizontal rivet line where the trailer skin attaches to the top rail, preferably in the 7-way receptacle vertical bay. Ensure the terminal clears the trailer’s top rail internally and externally, being aware that the top rail may extend below the rivet line.
Installing the TT210 Terminal on Dry Vans Installation • Cargo Sensor. The cargo sensor determines whether the trailer is empty or not empty. It is installed inside the trailer near the top of the nose of the trailer. It is necessary to cut a 9.5" x 12" hole in the trailer nose plywood liner to provide the cargo sensor with an unobstructed view of the inside of the trailer. Typically, it is mounted in the bay next to the terminal. Determine which mount to use.
Installation Installing the TT210 Terminal on Dry Vans The following illustration shows typical wiring for a dry van. wrong schematic?? need to fix cable drawing??? 1 3 4 6 05AAA_250C On the outside of the trailer, locate the 7-way receptacle vertical bay. This is where the TT210 terminal will be installed. D 1. R AF T 10AAA_28 5-4 Rev. A MAY CONTAIN U.S.
Installing the TT210 Terminal on Dry Vans Position a portable scaffold in front of the trailer nose where the terminal will be installed. 04AAA_131 Carefully ascend the scaffolding to where the terminal will be installed and place it as high up as is practical between the vertical support rails in the 7-way bay. Make sure it’s at least .50 inch from the top rivet line. ??? D 3. R AF T 2. Installation 4. Mark the position of the 7/8” hole for the cable then drill both hole. 5.
Installation Installing the TT210 Terminal on Dry Vans drawing shoing white markings on top of connector.?? D R AF T 10. 5-6 Rev. A 11. Remove the 7-way receptacle cover from outside the trailer. 12. Drill a 7/8" hole for the 7-way cable in or by the 7-way. 13. Run the 7-way cable from the 7/8” hole at the TT210 down to the 7-way hole. a. Fish the cable down to the 7-way from the terminal using a fish tape from below or a hook wire at the 7-way. b.
Installing the TT210 Terminal on Dry Vans c. Installation Install the supplied split grommet on the cable going to the TT210 terminal where the cable passes through the trailer skin. Dry Van AF T System Power/Accessory Cable routed from the mount to the 7-way connector R 10AAA_08 Note D When installed on a plate nose trailer, the TT210 system power/accessory cable routes externally down the outside nose of the trailer. 14. Make wire connections at the 7-way receptacle.
Installation Installing the TT210 Terminal on Dry Vans b. Connect the white GROUND wire to pin 1 in the 7-way receptacle using a ring terminal. 7.5 amp Fuse Blue (PWR) Pin 7 White (GND) Pin 1 BLU K BL BR YEL N GR N RED 05AAA_217E Mount the unit in the 7-way bay using the six rivets. These should be installed top, top, middle, middle, bottom, bottom. Remove battery/connector cover using a #1 Phillips screwdriver. b.
Installing the TT210 Terminal on Dry Vans Installation ADD: zip tie. Battery Cover Battery Pack AF T Connector 10AAA_09A D R changed connector to deutsch. fix drawing Battery Pack Battery Compartment Open 10AAA_027 21. 80-J7615-1 Rev. A Close the terminal and make sure it is sealed. a. Ensure gasket is properly seated. b. Attach the unit cover. MAY CONTAIN U.S.
Installation Installing the TT210 Terminal on Dry Vans 22. a. Wake up the terminal with the key fob or 7-way power. b. Using the configuration tool, go into the configure screen and enter the trailer ID. Perform system verification. See Chapter 15: Performing System Verification. D R AF T 23. Configure or pair the terminal to the proper trailer ID. 5-10 Rev. A MAY CONTAIN U.S.
6 Installing the TT210 Terminal on Plate Nose Trailers Introduction This chapter describes how to install the terminal on Plate Nose Trailers. AF T Topics in this chapter include: Terminal with 7-way Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2 If you have technical questions, please contact Qualcomm Enterprise Services (QES) Customer Support.
Terminal with 7-way Power Installing the TT210 Terminal on Plate Nose Trailers Terminal with 7-way Power Overview The TT210 terminal installs outside the trailer on the trailer nose just below (approximately 1/2") the top rail horizontal rivet line where the trailer skin attaches to the top rail, preferably in the 7-way receptacle vertical bay. Ensure the terminal clears the trailer’s top rail internally and externally, being aware that the top rail may extend below the rivet line.
Installing the TT210 Terminal on Plate Nose Trailers Installation unobstructed view of the inside of the trailer. Typically, it is mounted in the bay next to the terminal. Determine which mount to use. Refer to Chapter 11: Installing the Cargo Sensor. - If you have 3" from the inside skin to the outside liner, use a flat internal mount. - If you have at least 2" but less than 3" from the skin to the outside liner, use a 1" pan. - if container or plate nose use the 3" pan • Door Sensor.
Installation Installing the TT210 Terminal on Plate Nose Trailers Position a portable scaffold in front of the trailer nose where the terminal will be installed. 04AAA_131 D R AF T 2. 6-4 Rev. A MAY CONTAIN U.S.
Installing the TT210 Terminal on Plate Nose Trailers Carefully ascend the scaffolding to where the terminal will be installed and place it as high up as is practical between the vertical support rails in the 7-way bay. Make sure it’s at least .50 inch from the top rivet line. D R AF T 3. Installation 4. 5. 80-J7615-1 Rev. A Mount the unit in the 7-way bay using the six rivets. These should be installed top, top, middle, middle, bottom, bottom. a. Drill a 3/16" hole then attach the first rivet.
Installation Installing the TT210 Terminal on Plate Nose Trailers 6. Drill a 7/8" hole for the 7-way power cable at the rear of the battery compartment being careful not to damage the plastic case around the hole. 7. Drill a 7/8" hole for the 7-way cable in or by the 7-way. 8. Run the 7-way cable. Typically, this is from the hole at the TT210 down to the 7-way hole. a. Fish the cable down to the 7-way from the terminal using a fish tape from below or a hook wire at the 7-way. b.
Installing the TT210 Terminal on Plate Nose Trailers b. Installation Connect the white GROUND wire to pin 1 in the 7-way receptacle using a ring terminal. 7.5 amp Fuse Blue (PWR) Pin 7 White (GND) Pin 1 BLU K BL N BR YEL GR N RED 05AAA_217E AF T If the 7-way receptacle has circuit breakers, be sure to connect on the unprotected (truck) side of the circuit breakers. Connect the circular connector to the terminal. This connector is “keyed” and will only go on in one position.
Installation Installing the TT210 Terminal on Plate Nose Trailers ADD: zip tie. Battery Cover Battery Pack AF T Connector D R 10AAA_09A Battery Pack Battery Compartment Open 10AAA_027 15. 6-8 Rev. A Configure or pair the terminal to the proper trailer ID. a. Wake up the terminal with the key fob or 7-way power. b. Using the configuration tool, go into the configure screen and enter the trailer ID. MAY CONTAIN U.S.
Installing the TT210 Terminal on Plate Nose Trailers 16. Close the terminal and make sure it is sealed. a. Ensure gasket is properly seated. b. Attach the unit cover. Perform system verification. See Chapter 15: Performing System Verification. D R AF T 17. Installation 80-J7615-1 Rev. A MAY CONTAIN U.S.
Installing the TT210 Terminal on Plate Nose Trailers D R AF T Installation 6-10 Rev. A MAY CONTAIN U.S.
7 Installing the TT210 Terminal on Containers Introduction This chapter describes how to install the dryvan terminal. AF T Topics in this chapter include: Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2 Types of Containers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Overview Installing the TT210 Terminal on Containers Overview The TT210 terminal installs outside the container on the container nose just below (approximately 1/2") the top rail horizontal rivet line where the container skin attaches to the top rail. Ensure the terminal clears the container’s top rail internally and externally, being aware that the top rail may extend below the rivet line. The unit should be positioned as high as possible on the driver’s side of center.
Installing the TT210 Terminal on Containers Planning for Optional Cargo Sensor Planning for Optional Cargo Sensor Before starting the installation, consider if the optional cargo sensor will be installed. Determining if a sensor will be used before beginning the installation, results in better planning and preparation. The cargo sensor determines whether the container is empty or not empty. It is necessary to cut a 9.5" x 12" hole in the container nose plywood when a cargo sensor is used.
Installation Installing the TT210 Terminal on Containers • CIMC Cargo Sensor TT210 Sensor Cable Installation AF T Depending on what type of container you have, the installation may be slightly different. On the outside of the container, locate where the TT210 terminal will be installed. 2. Position a portable scaffold in front of the container nose where the terminal will be installed. D R 1. 04AAA 131 7-4 Rev. A MAY CONTAIN U.S.
Installing the TT210 Terminal on Containers Carefully ascend the scaffolding to where the terminal will be installed and place it as high up as is practical between the vertical support rails in the 7-way bay. Make sure it’s at least .50 inch from the top. D R AF T 3. Installation 4. Mount the unit on the driver side of center using the six rivets. These should be installed top, top, middle, middle, bottom, bottom. a. Drill a 3/16” hole then attach the first rivet. b.
Installation Installing the TT210 Terminal on Containers NEED FIGURE> KEVIN TO GET JERRY DRAWING INFO...gromits etc. 7. Verify all mechanical and electrical components (cables, wires, optional sensors) are properly connected. 8. Install the cargo sensor (follow directions in Chapter 11: Installing the Cargo Sensor) 9. Install the battery inside the terminal. Clip the battery into place, use provided zip ties, connect the connector, and install the battery cover with provided screws.
Installing the TT210 Terminal on Containers b. Using the configuration tool, go into the configure screen and enter the container ID. Perform system verification. See Chapter 15: Performing System Verification. D R AF T 12. Installation 80-J7615-1 Rev. A MAY CONTAIN U.S.
Installing the TT210 Terminal on Containers D R AF T Installation 7-8 Rev. A MAY CONTAIN U.S.
8 Installing the TT210 Terminal on Reefers Introduction This chapter provides guidelines and instructions for installing the TT210 on a refrigerated trailer. AF T Topics in this chapter include: Reefer Minimum Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2 TT210 Input Power Options for Refrigerated Trailers . . . . . . . . . . . . . . . . . . . . . . . 8-5 Cable and Wiring Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Reefer Minimum Requirements Installing the TT210 Terminal on Reefers Reefer Minimum Requirements Tethered and Untethered System Comparison Unlike the tethered system, the untethered system currently does not transfer reefer data to the MCP unit in the tractor. However, it does send trailer ID so that connects and disconnects can be detected by the MCP unit in the tractor.
Installing the TT210 Terminal on Reefers Software Software Make sure you have the correct software for the appropriate reefer model. Carrier Advance Controller units must have DataTrak software 04.03.00 or higher installed and SATCOM configured to “Other.” To check the software version, follow these steps. 1. Turn ON power. 2. Wait for self-test to finish. 3. Press SELECT until VIEW DATA displays. 4. Press the DOWN ARROW to view the data list items. Choose INSTALLED OPTIONS.
Software Installing the TT210 Terminal on Reefers 9. Turn ON the reefer power switch. 10. Wait for unit to go to CONFIGURATION MODE. 11. Press = (equal key). 12. Press the DOWN ARROW to view hidden menu. Check that SATCOM is set to “other.” Note The Carrier “Qualcomm” setting is for tethered system units.
Installing the TT210 Terminal on Reefers TT210 Input Power Options for Refrigerated Trailers Carrier Standard Controller units must have an EEPROM chip loaded with the DataTRAK software version 3.30 or higher. To check the software version, follow these steps. 1. Turn ON power. 2. Wait for self-test to finish. 3. Press UNIT DATA. 4. Press the DOWN ARROW until the software version displays. 5. If the software version is not 3.30 or higher, change the EEPROM.
Cable and Wiring Schematic Installing the TT210 Terminal on Reefers D R AF T Cable and Wiring Schematic 8-6 Rev. A MAY CONTAIN U.S.
Installing the TT210 Terminal on Reefers Mount Overview Mount Overview The TT210 reefer mount attaches to the top rail of the trailer. The TT210 power/accessory cable runs from the TT210 terminal to the 7-way receptacle. Thoroughly evaluate the trailer area where the mount will be located to determine if the T2 system can be installed on the trailer. The trailer should be free of extensive damage in all installation areas.
Mount Installation Installing the TT210 Terminal on Reefers Note: Avoid installing the TT210 mount near air and/or electrical lines. TT210 Terminal 6-Rivits Self Drilling Screws Top Channel Reefer Mount Wiring wraps around bracket Rivits TT210 Terminal Reefer Unit D R AF T Reefer Mount 10AAA_37 8-8 Rev. A 2. Position the mount in the top rail channel so that it is level. Hold the mount into the position and drill one of the self-drilling mounting screws.
Installing the TT210 Terminal on Reefers Mount Installation 5. Excess cable can be coiled and stored in a safe place where it will not interfere with other cables or components. 6. At the 7-way receptacle, make all power connections. If the 7-way receptacle has circuit breakers, be sure to connect on the unprotected (truck) side of the circuit breakers. a. Attach the 7.5 amp supplied fuse holder to the blue POWER wire on the T2 system power/accessory cable using a butt splice. b.
Making Power and Signal Connections for Carrier Units Installing the TT210 Terminal on Reefers Making Power and Signal Connections for Carrier Units HEAT COOL DEFROST ALARM START- STOP CONTINUO US SETPOINT BOX TEMPER ATURE = MANUAL DEFROST START / RUN ALARM LIST START-STOP/ CONTINUOUS ! SELECT o OFF NOTE: This is the only 3-pin connector located in the area.
Installing the TT210 Terminal on Reefers a. Making Power and Signal Connections for Carrier Units For newer model Carrier units, use cable # 45-J7856-6 with the 3-pin Packard connector. For older model Carrier units or units with Data Loggers, use cable # 45-J7854-6 with the 5-pin Deutsch connector. D R b. AF T 07AAA_097 07AAA_102 5. Connect the reefer power (ORN) wire with the SPK7-DSA (switched power) wire.
Making Power and Signal Connections for Carrier Units Installing the TT210 Terminal on Reefers 7. Verify that all mechanical and electrical components are properly connected. 8. Secure the TT210 power/accessory cable and the reefer cable along the respective routes using P clamps. Ensure the cables are held firmly in place.
Installing the TT210 Terminal on Reefers System Verification and Final Steps For pre-2010 Thermo King reefers, use cable # 45-J7857-6. For 2010 or newer, use cable # 45-JB082-6. 9. Route the reefer data cable so it is secure to prevent it from being damaged. 10. Connect the TT210 battery to the mating TT210 terminal connector. 11. Connect to the TT210 unit with the 6-pin square Deutsch connector on the reefer interface cable. 12.
System Verification and Final Steps Installing the TT210 Terminal on Reefers Verify the lower cover seal is in place and not damaged. figure showing back and gasket??? 3. Reinstall the lower cover being careful not to over-tighten. need fig like 06aaa-60a below????????? 06AAA_60A If you are using a battery-powered drill, the drill should NOT be set on “Drill.” The drill should be set on a low torque setting. D R 4. AF T 2. 8-14 Rev. A MAY CONTAIN U.S.
9 Retrofitting for TT210 Introduction This chapter describes how to install the reefer. KEVIN getting together draft. AF T Topics in this chapter include: General Installation Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2 If you have technical questions, please contact Qualcomm Enterprise Services (QES) Customer Support.
Retrofitting for TT210 D R AF T Introduction 9-2 Rev. A MAY CONTAIN U.S.
11 Installing the Cargo Sensor Introduction This chapter provides general information about the TT210 system optional cargo sensor. AF T Topics in this chapter include: TT210 System Cargo Sensor Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-2 Installing the Cargo Sensor Using 3" or 1" Pan Mount . . . . . . . . . . . . . . . . . . . . . 11-3 Installing the Cargo Sensor Using a Flat Internal Mount- . . . . . . . . . . . . . . . . . . .
TT210 System Cargo Sensor Overview Installing the Cargo Sensor TT210 System Cargo Sensor Overview AF T The cargo sensor determines the status of a trailer’s cargo load (either empty, loading, or loaded) and provides this information when queried. The cargo sensor cable assembly is part of the TT210 system power/accessory cable assembly.
Installing the Cargo Sensor Installing the Cargo Sensor Using 3" or 1" Pan Mount There are three different options for mounting the cargo sensor: two using external pans and one using a flat internal mount. Both external pan mounts have the same basic installation steps. • If you have a plate nose trailer or container or a dry van with less than 2", you will need to use a 3" pan mount. See Installing the Cargo Sensor Using 3" or 1" Pan Mount on page 11-3.
