QUANTUM SERIES Including Models: Quantum 6000 and Quantum 6000XL 32 Wedgwood Road Bicester, Oxon OX26 4UL
S A F E T Y G U I D E L I N E S WARNING! A Quantum Rehab Dealer or a qualified technician must perform the initial setup of this power chair and must perform all of the procedures in this manual. The symbols below are used throughout this owner's manual and on the power chair to identify warnings and important information. It is very important for you to read them and understand them completely. WARNING! Indicates a potentially hazardous condition/situation.
CONTENTS I. INTRODUCTION.................................................................................................................................... 4 II. SAFETY .................................................................................................................................................... 5 III. YOUR POWER CHAIR ....................................................................................................................... 17 IV. ASSEMBLY.............................
I . I N T R O D U C T I O N SAFETY WELCOME to Quantum Rehab, a division of Pride Mobility Products Ltd. (Pride). The power chair you have purchased combines state-of-the-art components with safety, comfort and styling in mind. We are confident that these design features will provide you with the conveniences you expect during your daily activities. Once you understand how to safely operate and care for your power chair, it should give you years of trouble free operation and service.
I I . S A F E T Y PRODUCT SAFETY SYMBOLS The symbols below are used on the power chair to identify warnings, mandatory actions and prohibited actions. It is very important for you to read and understand them completely. Read and follow the information in the owner’s manual. Do not allow unsupervised children to play near the power chair while the batteries are charging. Maximum seating weight. Keep your hands away from the tyres when driving.
I I . S A F E T Y Removal of grounding prong can create electrical hazard. If necessary, properly install an approved 3-pronged adapter to an electrical outlet having 2-pronged plug access. Locked and in drive mode. Place unit on level ground and stand to one side when changing from drive mode to freewheel mode or freewheel mode to drive mode. Unlocked and in freewheel mode. Do not place power chair in freewheel mode on an incline. Do not place power chair in freewheel mode on a decline.
I I . S A F E T Y This product has been tested and passed at an immunity level of 20 V/m. Battery Set Configuration: + = Positive (Red) Terminal Post – = Negative (Black) Terminal Post Connect Red wires to Red Positive (+) Terminal Posts Connect Black wires to Black Negative (–) Terminal Posts Explosive conditions exist! Corrosive chemicals contained in battery. Use only AGM or Gel-Cell batteries to reduce the risk of leakage or explosive conditions.
I I . S A F E T Y Do not use batteries with different amp-hour (Ah) capacities. Do not mix old and new batteries. Always replace both batteries at the same time. Disposal and recycling - Contact your Quantum Rehab Dealer for information on proper disposal and recycling of your Pride product and its packaging. Indicates that power chair, with similarly labeled seating system, conforms to ANSI/ RESNA WC/Vol. 4, Section 19/ISO 7176-19 for transport of an occupied power chair in a motor vehicle.
I I . S A F E T Y GENERAL GUIDELINES MANDATORY! Do not operate your new power chair for the first time without completely reading and understanding this owner’s manual. Your power chair is a state-of-the-art life-enhancement device designed to increase mobility. Pride provides an extensive variety of products to best fit the individual needs of the power chair user.
I I . S A F E T Y Weight Limitations Your power chair is rated for a maximum weight capacity. Please refer to the specifications table for this limit. WARNING! Stay within the specified weight capacity of your power chair. Exceeding the weight capacity voids your warranty. Pride will not be held responsible for injuries and/or property damage resulting from failure to observe weight limitations. WARNING! Do not carry passengers on your power chair.
I I . S A F E T Y WARNING! Even though your power chair is capable of climbing slopes greater than those illustrated in figure 1, do not, under any circumstances, exceed the incline guidelines or any other specifications presented in this manual. Doing so could cause instability in your power chair. Pride recommends that the maximum slope of an incline you attempt to safely ascend or descend on your power chair does not exceed 8.7 % (5°). See figure 1.
I I . S A F E T Y Outdoor Driving Surfaces Your power chair is designed to provide optimum stability under normal driving conditions—dry, level surfaces composed of concrete, blacktop or tarmac. However, Pride recognises that there will be times when you will encounter other surface types. For this reason, your power chair is designed to perform admirably on packed soil, grass and gravel. Feel free to use your power chair safely on lawns and in park areas.
I I . S A F E T Y WARNING! Do not attempt to have your power chair climb or descend an obstacle that is higher than 5 cm (2 in.) unless you have the assistance of an attendant. WARNING! If your power chair is equipped with a kerb climber, do not attempt to climb any kerb in excess of 5 cm (2 in.) in height. Do not approach kerbs at an angle; instead approach any kerb you intend to ascend or descend in the forward position.
I I . S A F E T Y Stairs and Escalators Power chairs are not designed to travel up or down stairs or escalators. Always use a lift. WARNING! Never use your power chair to negotiate steps or escalators. Positioning Belts Your Quantum Rehab Dealer, therapist(s) and other healthcare professionals are responsible for determining your requirement for a positioning belt in order to operate your power chair safely. The positioning belt is not designed for use as a restraining device in a motor vehicle.
I I . S A F E T Y Transfers Transferring onto and off of your power chair requires a good sense of balance. Always have an attendant or healthcare professional present while learning to properly transfer yourself. To eliminate the possibility of injury, Pride recommends that you or a trained attendant perform the following tasks before attempting a transfer: Turn off the power to the controller. Ensure your power chair is not in freewheel mode. See III. “Your Power Chair.
I I . S A F E T Y Prescription Drugs/Physical Limitations Users must exercise care and common sense when operating a power chair. This includes awareness of safety issues when taking prescribed or over-the-counter drugs or when the user has specific physical limitations. WARNING! Consult your physician if you are taking prescribed or over-the-counter medication or if you have certain physical limitations.
I I I . Y O U R P O W E R C H A I R THE QUANTUM 6000 SERIES POWER CHAIR Your power chair has two main assemblies: the seat assembly and the power base assembly. See figure 5. Typically, the seat assembly includes the armrests, seatback and seat base. The power base assembly includes two motor/brake assemblies, two drive wheels, four castor wheels, two batteries and wiring harnesses. See figures 5, 6 and 7.
I I I . Y O U R P O W E R C H A I R REAR SEAT MOUNT CONNECTORS FRONT SEAT MOUNT CONNECTORS REAR SHROUD REAR SHROUD FASTENER (FASTENER ON OPPOSITE SIDE NOT SHOWN) FRONT COVER MANUAL FREEWHEEL LEVER Figure 6. The Quantum 6000 Series Power Base Electrical Components The electrical components consist of the controller assembly, the batteries and the motors. The batteries, motors and controller power module (if equipped) are located on the power base assembly.
I I I . Y O U R P O W E R C H A I R Controller Power Module: This enables the controller to communicate with the batteries and the motors. Main Circuit Breaker (located on the rear main frame): The main circuit breaker is a safety feature built into your power chair. When the batteries and the motors are heavily strained (e.g., from excessive loads), the main circuit breaker trips to prevent damage to the motors and the electronics.
I I I . Y O U R P O W E R C H A I R Dual Manual Freewheel Levers For your convenience, your power chair is equipped with dual manual freewheel levers. The levers are located on each motor, and allow you to disengage the drive motors and manoeuvre the chair manually.
I I I . Y O U R P O W E R C H A I R Hammer Motor Package Your power chair is equipped with two powerful Hammer motors. These are right angle motors capable of producing one horsepower of peak output each. Follow the suggestions below to help ensure peak motor performance. Maintain an even speed when negotiating obstacles. If you encounter a situation where you have stalled the motors, immediately release the joystick. Adjust the controller to a higher drive profile and attempt to move over the obstacle.
I V. ASSEMBLY INITIAL ASSEMBLY Your power chair may require some assembly either before initial use or after transportation. It may also require disassembly to make some comfort adjustments. Figure 10 details those parts of the power chair that are designed to be disassembled and assembled by an end user or by a qualified carer before using the product or making comfort adjustments.
I V. ASSEMBLY Seat Installation It may be necessary to install the seat either prior to initial operation or after transporting your power chair. Contour seats are attached to the power base with the Universal Mounting System (UMS). The UMS consists of universal parts that may be attached to the seat, regardless of seat width or seat depth. The two main components are aluminum extrusions mounted to the seat base. These extrusions attach to a pair of trapeze bars that are mounted to the power base.
I V. ASSEMBLY Power Elevating Seat Option Your power chair may be equipped with a power elevating seat option. While the seat itself may be any one of the styles offered for this model, the way the seat base attaches to the power base is different. WIRE TIES To install the power elevating seat: l. Place the seat plate interface bracket onto the actuator. Seefigure 14. 2. Insert the supplied hardware into the actuator and tighten the hardware. 3. Place the seating system onto the seat plate and secure.
V. C O M F O R T A D J U S T M E N T S COMFORT ADJUSTMENTS After becoming familiar with your power chair’s operation, you may find the need to make some adjustments to increase your comfort, such as seat height and angle, armrest width, armrest angle and height, foot platform height, depth, and angle and controller position.
V. C O M F O R T A D J U S T M E N T S NOTE: Change the seat dump by raising or lowering only one set of towers (front or rear). 10. Reinstall the retaining clips. 11. Reinstall the seat. 12. Reconnect the controller to the power base. 13. Reinstall the rear shroud and tighten the fasteners. Seat Position You can move the seat forward or rearward by changing the extrusion mounting position. To change the position: 1. Turn off the power to the controller. 2. Make sure the power chair is in drive mode. 3.
V. C O M F O R T Seatback Angle Adjustment If your power chair is equipped with an adjustable seatback, you can adjust it to four (4) different angles: 90°, 102°, 105° or 107°. To adjust the seatback angle: 1. Remove the adjusting screws from each seat hinge. See figure 18. 2. Set the seatback at the desired angle. 3. Reinstall the adjusting screws to each seat hinge and tighten. Armrest Width Adjustment You can change each armrest’s width independently of the other.
V. C O M F O R T A D J U S T M E N T S Controller Position You can move the controller in toward or out away from the armrest, or change the position of the controller for either left-hand or right-hand use. WARNING! Do not place the controller cable so that it can be pinched in the seat frame or the power base frame. CONTROLLER BRACKET To extend the controller: 1. Flip up the armrest so it is perpendicular to the floor. 2. Loosen the setscrew on the controller bracket. See figure 19. 3.
V. C O M F O R T Foot Platform Height Adjustment The foot platform height is easily adjusted to several different heights. To raise or lower the foot platform: 1. Remove the quick release fasteners from the foot platform bracket. See figure 21. 2. Raise or lower the foot platform to the desired height. 3. Reinstall the quick release fasteners into the foot platform bracket and tighten. Foot Platform Depth Adjustment To adjust the foot platform depth: 1.
V. C O M F O R T A D J U S T M E N T S Power Elevating Seat (Optional) If your power chair is equipped with a power elevating seat, you can change the seat height either through the controller or through a toggle switch mounted to one of the armrests. To change the seat height through toggle switch: 1. Press forward on the toggle switch to raise the seat. See figure 24. 2. Pull back on the toggle switch to lower the seat.
V. C O M F O R T A D J U S T M E N T S Positioning Belt Your power chair may be equipped with a positioning belt that can be adjusted for operator comfort. See figure 25. The positioning belt is designed to support the operator so that he/she does not slide down or forward in the seat. The positioning belt is not designed for use as a restraining device. To install the positioning belt: 1. Remove the rearmost screw that holds the seat hinge to the seat base on both the left and right seat hinges. 2.
V I . B AT T E R I E S A N D C H A RG I N G BATTERIES AND CHARGING Your power chair uses two long-lasting, 12-volt, deep-cycle batteries. These batteries are sealed and maintenance free. Since they are sealed, there is no need to check the electrolyte (fluid) level. Deep-cycle batteries are designed to handle a longer and deeper discharge. Though they are similar in appearance to automotive batteries, they are not interchangeable.
V I . B AT T E R I E S A N D C H A RG I N G To charge the batteries using the off-board charger: 1. Position your power chair next to a standard electrical outlet. 2. Be certain the controller power is turned off and the power chair is in drive mode. 3. Plug the off-board charger into the off-board charger/ programming socket on the controller. See figure 26. 4. Plug the off-board charger into the electrical outlet. NOTE: If it is a Pride off-board charger, then there are two lights in it.
V I . B AT T E R I E S A N D C H A RG I N G How often must I charge the batteries? Many factors come into play when deciding how often to charge the batteries. You may use your power chair all day on a daily basis or you may not use it for weeks at a time. Daily Use If you use your power chair on a daily basis, charge the batteries as soon as you are finished using your power chair. Your power chair will be ready each morning to give you a full day’s service.
V I . B AT T E R I E S A N D C H A RG I N G It might take a few days for the temperature of the battery to stabilise and adjust to its new ambient temperature. More importantly, it will take a few “charging cycles” (a partial drain— then a full recharge) to establish the critical chemical balance that is essential to the battery’s peak performance and long life. It will be well worth it to take the time to break in your battery properly.
V I I . C A R E A N D M A I N T E N A N C E CARE AND MAINTENANCE Your Quantum 6000 is a sophisticated power chair. Like any motorised vehicle, it requires routine maintenance checks. You can perform some of these checks, but others require assistance from your Quantum Rehab Dealer. Preventive maintenance is very important. If you follow the maintenance checks in this section as scheduled, you can help ensure that your power chair gives you years of trouble-free operation.
V I I . C A R E A N D M A I N T E N A N C E All wheel bearings are prelubricated and sealed. They require no subsequent lubrication. The body shroud has been sprayed with a clear sealant coating. You can apply a light coat of car wax to help it retain its high-gloss appearance. Check all electrical connections. Make sure they are tight and are not corroded. Batteries must sit flat within the battery tray, with the battery terminals facing inward, toward each other.
V I I . C A R E A N D M A I N T E N A N C E Yearly Checks Take your power chair to your Quantum Rehab Dealer for yearly maintenance, especially if you use your power chair on a daily basis. This helps ensure that your power chair is functioning properly and helps prevent future complications. Storage Your power chair should be stored in a dry place, free from temperature extremes. When storing, disconnect the batteries from the power chair. See VI. “Batteries and Charging.
V I I . C A R E A N D M A I N T E N A N C E TYRE TUBE FRONT RIM HALF SCREWS WHEEL HUB REAR RIM HALF WARNING! Completely deflate the tyre before attempting repair. LUG NUTS Figure 27. Quantum 6000 Drive Wheel Figure 28. Quantum 6000 Drive Wheel Disassembled WARNING! When changing a tyre, remove only the centre lug nuts, then remove the tyre. If any further disassembly is required, deflate the tyre completely or it may explode.
V I I . C A R E A N D M A I N T E N A N C E WARNING! Do not mix old and new batteries. Always replace both batteries at the same time. To replace the batteries: 1. Turn off the power to the controller. 2. Make sure that the power chair is in drive mode. See III. “Your Power Chair.” 3. Remove the foot platform by squeezing the release handles (see figure 29) and lifting the foot platform bracket up and away from the power base. 4. Disconnect the quick release battery connectors. See figure 29. 5.
V I I . C A R E A N D M A I N T E N A N C E 8. Connect A battery harness to the new rear battery according to the battery wiring diagram. See figure 31. WARNING! Make sure you tighten the fasteners so that the connections are secure. 9. Install the new batteries. 10. Reinstall the front cover and foot platform. 11. Charge the batteries. See VI. “Batteries and Charging.” When to See Your Quantum Rehab Dealer for Service The following symptoms could indicate a serious problem with your power chair.
V I I I . W A R R A N T Y LIFETIME WARRANTY Structural frame components, including: platform, fork, seat post and frame welds. TWO-YEAR LIMITED WARRANTY Drivetrain, including: motor and brake. EIGHTEEN-MONTHS LIMITED WARRANTY Controllers: Any attempt to open or dismantle these parts will lead to this warranty being void. ONE-YEAR LIMITED WARRANTY All electrical parts, including battery chargers, are covered for one year under warranty.
A P P E N D I X I - S P E C I F I C AT I O N S SPECIFICATIONS Suspension: Active-Trac ATX with integrated rear dual-strut suspension and articulating castor beam Drive Wheels: Quantum 6000 Series: 35.56 cm (14 in.), pneumatic or solid available Quantum 6000XL Series: 35.56 cm (14 in.), solid Castor Wheels: Front: 12.7 cm (5 in.) solid Rear: 15.25 cm (6 in.) solid Maximum Speed:¹ Quantum 6000 and 6000XL Series: Up to 10.46 km/h (6.5 mph) Quantum 6000 Series: Up to 12.
A P P E N D I X I - S P E C I F I C AT I O N S LENGTH (WITHOUT FRONT RIGGINGS) 94 cm (37 in.) TURNING RADIUS (WITHOUT FRONT RIGGINGS) 56 cm (22 in.) WIDTH 65.75 cm (25.87 in.) GROUND CLEARANCE 8.89 cm (3.5 in.) Figure 30. Quantum 6000 Series Dimensions and Ground Clearance 44 www.pridemobility.
NOTES Quantum 6000 Series www.pridemobility.
NOTES 46 www.pridemobility.
Quality Control - Quantum 6000 Series Inclusion of all Parts Joystick Serial Number Controller Serial Number Left Motor Serial Number Right Motor Serial Number Fit and Finish Performance Pride keeps a more detailed report on file at the factory.