The AML/2 Library Planning Guide
Copyright Notice © Copyright ADIC 2003 The information contained in this document is subject to change without notice. This document contains proprietary information which is protected by copyright. All rights are reserved. No part of this document may be photocopied, reproduced, or translated to another language without prior written consent of ADIC.
Contents Introduction Intended Audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 Organization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 Associated Documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2 Assistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Open System Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14 Distributed AML Server (DAS) Software . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14 Specification Physical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Communication Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5 Special Engineering Request . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5 Customer System Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5 Survey Customer and Installation Site Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
vi Contents 600135-E
Figures Figure 2-1 Basic AML/2 Configuration: One Quadro Tower and One Robot 2-1 Figure 2-2 Robot Gripper with Barcode Scanner. . . . . . . . . . . . . . . . . . . . . . . . . 2-4 Figure 2-3 Track Section Shown with Cable Chain . . . . . . . . . . . . . . . . . . . . . . . 2-5 Figure 2-4 Quadro Tower - Side View. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6 Figure 2-5 Single AML/2 Quadro Tower (Top View) . . . . . . . . . . . . . . . . . . . .
viii Figures 600135-E
Tables Table 3-1 AML/2 Component Physical Dimensions and Loading. . . . . . . . . 3-2 Table 3-2 AML/2 Component Electrical Specifications . . . . . . . . . . . . . . . . . . 3-3 Table 3-3 AML/2 Performance Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5 Table 3-4 AML/2 Environmental Specifications . . . . . . . . . . . . . . . . . . . . . . . . 3-5 Table 3-5 AML/2 Regulatory Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . .
x Tables 600135-E
1- Introduction This manual contains information that outlines the AML/2 library 1. The topics discussed in this section of the manual are: • Overview • Intended Audience • Organization • Associated Documents • Assistance Intended Audience This manual is prepared for salespersons and prospective purchasers of the AML/2 library. Organization This publication contains chapters detailing the AML/2 library.
Associated Documents 600043 AML/2 Operator Guide 600141 AML/2 Maintenance Guide 600300 AML Hardware Configuration Information 600302 Product Order Information Assistance If questions cannot be solved with the aid of this document or the immediate salesperson, contact the AMASS Technical Assistance Center (ATAC). 1-2 Introduction • United States 1-800-827-3822 • Germany +00.800.999.3822 • United Kingdom +00.800.999.
2- Description The ADIC Automated Media Library/2 (AML/2) is a fully automated, robotic media library that offers an enterprise solution to data management and backup. Figure 2-1 shows the AML/2 in its basic configuration. Consult the appendix for additional configuration examples.
System Function Major system components include the following items: • Host • AMU • Controllers The basic operational philosophy of the AML/2 centers on the host system which sends all commands to the rest of the system. When the host software determines that a specific media library action is necessary, it creates the appropriate command string and sends it to the AMU for processing.
AMU Hardware Components AMU hardware consists of the following components: • computer with a color monitor, a mouse, and a keyboard • Token Ring, Ethernet, or FDDI Adapter, 3270 emulation adapter • RS232 control interface card — and/or — • CAN-Bus Adapter AMU Software Components The AMU software components are: • OS/2 Operating System • Personal Communication Manager TCP/IP • Database Manager (DB/2) • AMU Archive Management Software.
Robot Note The system configuration has available either one or two independently operated, separately tracked robots. Media movements are performed by a robot equipped with a mixed-media gripper and a laser barcode scanner. See Figure 2-2. Typical movements include the following: • moving media into and out of the library • storing and retrieving media within the library • mounting and dismounting media from drive units • scanning media barcode labels.
Track Section The robot travels on track sections that measure 3’ 8” in length. A minimum of three track sections are required for each storage system because home position hard stops are located 5’3” from the home end of the track. Figure 2-3 shows a track section with cable chain. Figure 2-3 Track Section Shown with Cable Chain Storage Segment The primary storage device for media on the AML/2 is the Quadro Tower. Each unit is described next.
Quadro Tower The Quadro Tower provides the maximum media storage density with the minimum floor space required for a library system. The AML/2 can be configured with a maximum of nine Quadro Towers. See Figure 2-4. Figure 2-4 Quadro Tower - Side View Quadro Tower Capacity Each Quadro Tower consists of: • eight storage surfaces within the main rotating tower • 24 additional storage surfaces called segments, arrayed between four independent rotating auxiliary- or subtowers.
Figure 2-5 Single AML/2 Quadro Tower (Top View) The average time to retrieve and mount a cassette is between 2.5 and 6 seconds. The Quadro Tower’s performance is optimized through weight reduction of moving components and the use of composite materials. Computer-directed servo mechanisms control the movement of the main tower and its auxiliary towers. Figure 2-5 shows a top view of the Quadro Tower.
AMU Control Cabinet The AMU Control Cabinet houses the electronics that link the host computer to the rest of the system. See Figure 2-6.
Robot Control Cabinet The Robot Control Cabinet houses the electronics which control the robotics of the AML/2. The AMU sends commands to this unit, and status is returned to the AMU. See Figure 2-7.
Tower Control Cabinet The Tower Control Cabinet houses the electronics which control the circular movement of the Quadro Tower. Commands are received from the AMU and status is returned to the AMU. One Tower Control Unit can control up to three Quadro Towers. See Figure 2-8.
Universal Drive Cabinet The Universal Cabinet contains drive units and optional drive controllers. See Figure 2-9.
Manual Insert/Eject Unit Media are inserted into the AML/2 system and ejected through the Insert/Eject Unit. The operator loads media from the outside into removable magazines. The capacity of the removable magazines is determined by the type of media. The I/E unit incorporates a media depository that stores unidentified volumes, defective media, and used cleaning cartridges. The I/E unit consists of either two or four handling boxes located behind the access door. Figure 2-10 shows the Insert/ Eject Unit.
AML/2 Software Components ADIC software controls all functions in the AML/2, making automated data backup possible while operating simultaneously with the host system. ADIC software automatically receives messages, coordinates tasks, manages and updates the library database, and provides recovery from media errors. ADIC software can be tailored specifically for use with different library configurations. In addition, it can be reconfigured to accommodate an expanding library system.
Open System Support Distributed AML Server (DAS) Software DAS software operates with both client and server components. The server software modules support the OS/2 operating system platform, and the client software modules support UNIX/Windows operating system platforms. They communicate from the UNIX/Windows clients to the OS/2 DAS server (AMU controller PC) across a TCP/IP connected network. DAS allows client systems to request actions on selected media within the AML system.
3- Specification This section contains information about the following aspects of the AML/2 library: • Physical Specifications • • • • • 07 Nov 2003 Dimensions • Inside the crate • Outside of the crate Planning for System Arrival • Dock space • Hardware • Unpacking • Assembly Location • Tools Weight Construction Requirements for the AML/2 System Fire Extinguishing System / Flooding • Electrical Specifications • Performance Specifications • Environmental Specification • Regulatory Specification
Physical Specifications Dimensions Table 3-1 provides information for the physical size, weight and loading of ALM/2 library components. Table 3-1 Height AML/2 Component Physical Dimensions and Loading Width Depth Maximum Wt. Floor Load Point Loada 137.34 lb/ft2 671.59 kg/ m2 78 lb/in2 5.48 k/cm2 137.34 lb/ft2 671.59 kg/ m2 78 lb./in2 5.48 kg/cm2 137.34 lb/ft2 671.59 kg/ m2 78 lb/in2 5.48 kg/cm2 26.30 lb/ft2 128.63 kg/ m2 46.7 lb/in2 3.28 kg/cm2 408.98 lb/ft2 2000 kg/m2 N/A 447.
Table 3-1 Height AML/2 Component Physical Dimensions and Loading Width Depth Floor Load Point Loada 81.80 lb/ft2 400 kg/m2 N/A N/A 133.46 lb/ft2 652.62 kg/ m2 1017 lb/in2 71.50 kg/cm2 147.37 lb/ft2 720.69 kg/ m2 1124 lb/in2 79.02 kg/cm2 161.29 lb/ft2 788.75 kg/ m2 1229 lb/in2 86.40 kg/cm2 191.71 lb/ft2 937.50 kg/ m2 140 lb/in2 9.48 kg/cm2 Maximum Wt. I/E Unit 6.89 ft 2.10 m 2.62 ft 0.80 m 1.65 ft 0.50 m 352 lb 160 kg 6.72 ft/2.05 m Quadro Tower 6.72 ft 2.05 m 7.33 ft 2.24 m 7.33 ft 2.
Table 3-2 AML/2 Component Electrical Specifications (Continued) Device 3-4 Specification Voltage kVA AMP BTU Receptacle Tower Control Cabinet 208 VAC 1 phase 0.4 1.9 1219 AMU Control Cabinet Manual I/E Facility 208 VAC 1 phase 0.01 0.05 30 AMU Control Cabinet Robot 0.8 0.5 305 Robot Control Cabinet Quadro Tower 0.2 0.14 91 Tower Control Cabinet Linear Rack Not Applicable Robot Track Section Not Applicable Universal Drive Cabinet (no drive) 208 VAC 1 phase 0.01 0.
Performance Specifications Table 3-3 lists performance specifications for the AML/2 library. Actions refer to ”PUT,“ ”GET,“ and ”LOOK.“ Table 3-3 Avg Actions per Hour 300 AML/2 Performance Specifications Peak Actions per Hour 400 Avg Time to Present Media 2.5 seconds Max Time to Present Media 6 seconds Pick Time 3 seconds Environmental Specifications Table 3-4 lists xxxx” “environmental specifications for the AML/2 library.
Vibration Significant vibration (high amplitude) occurring while drives are writing will result in drives having to rewrite data, thereby reducing individual cartridge capacity and overall throughput. Vibration during reading will slow the data rate, due to retries, but will have no effect on cartridge capacity. Low amplitude vibration of short duration will not affect the robot/library. Cartridges in their storage slots will not have problems with vibration.
Regulatory Specifications Table 3-5 lists the key safety and electromagnetic regulatory specifications for the AML/2 library. Table 3-5 AML/2 Regulatory Specifications Safety North America UL UL1950 - ITE 07 Nov 2003 CSA C22.
Media Quantity Specifications Table 3-6 lists the number of cassette media by type that can be stored in Quadro Towers and Linear Racks for the AML/2 library. Refer to the part number 600300 AML Hardware Configuration Information manual for the amount of data that can be stored.
Table 3-6 AML/2 Component Media Quantity Specifications (Continued) Media Optical Disk Reflection DTF small DTF medium 07 Nov 2003 Device Height (inches) Media Quantity Quadro Tower 80 3/4 3456 95 5/8 4224 110 3/4 4992 80 3/4 2048 95 5/8 2560 110 3/4 3072 80 3/4 1280 95 5/8 1536 110 3/4 1792 Media Quantity Specifications 3-9
Floor Electrical Requirements Flooring must meet specifications for being dust-free, and physically, chemically, and acoustically certified. In addition, the flooring must meet the insulation resistance requirements for electrical current of 1 x 105 to 1 x 108 ohms between the floor surface and earth ground. This will prevent system failure or electrical shock. Sufficient resistance is achieved by using antistatic, nonconducting floor tile with a resistance of 1 x 106 to 1 x 109 ohms.
Standard Drives Supported by ADIC Several different drives types can be used with the AML/2 Library system. Consult with an ADIC Customer Engineer before purchase or installation.
Standard Drives Supported by the AML/2 Library System Shelf Construction partition Table 3-7 Number of Drives per: Manufacturer Type Interface Drive Cabinet Bay ADIC (OEM) DLT 7001* SCSI-2 (DE), (F/ W) 2 12 6 ADIC (OEM) DLT 7001S* Low Profile SCSI-2 (DE), (F/ W) 2 24 4-6 ADIC (OEM) DLT 8001S* Low Profile SDLT SCSI-2 (DE), (F/ W) 2 24 4-6 ADIC LTO1 SCSI 2 24 4-6 IBM LTO2 SCSI 2 24 4-6 IBM LTO2 FC 2 24 4-6 SONY SVO-5800P/ SVP-5600P Video 1 6 6 SONY SVO-9620
Standard Drives Supported by the AML/2 Library System Shelf Construction partition Table 3-7 Number of Drives per: Manufacturer Type Interface Drive Cabinet Bay SONY BVW-75P Video 1 4 4 ADIC (IBM OEM) LT01 LT02 LT03 SCSI SCSI SCSI 2 2 2 24 24 24 4-6 4-6 4-6 EXABYTE 8900T Mammoth SCSI-2 (DE/SE) 2 12 6 AIT 3102* Low Profile SCSI-2 (DE), (F/ W) 2 24 4-6 Media: 8mm Media: AIT 8mm ADIC (OEM) Media: AIT-2 8mm ADIC (OEM) AIT 5002* LVD Low Profile AIT/3 SCSI-3 (UW), (SE-LVD) 2 2
Standard Drives Supported by the AML/2 Library System Shelf Construction partition Table 3-7 Number of Drives per: Manufacturer Type Interface Drive Cabinet Bay Media: CD-Caddy PLEXTOR Plexwriter PX-R412Ce SCSI-2 (SE), (F) 2 30 5 NCTP-L-DE W SCSI-3 (DE/SE) 1 6 6 Media: NCTP PHILIPS Media: Digital BetaCAM Small and Digital BetaCAM Large SONY DVW-500P Video 1 4 4 SONY DVW-510 Video 1 4 4 SONY DVW-A500P Video 1 4 4 * The following drives are composed of three different ty
4- Configuration The purpose of this chapter is to assist prospective customers and new owners in planning for an AML/2 library system installation. Detailed information about drive, media, and storage support for the AML/2 is located in the part number 600300 AML Hardware Configuration Information manual. Order information for the AML/2 components is located in the part number 600302 Product Order Information manual. System Heights Check (✔) the requested system height. 80 3/4 inches (2.
Media Types Enter the quantity of the desired media type (maximum 5).
Drive Types Enter the desired quantity of drive types (maximum 5), and state if the drives require rack mounting.
Insert/Eject Handling Boxes Enter the quantity of the media type handling racks. Refer to Media Types on page 4-2 for the chosen media types. Media type 1 Media type 2 Media type 3 Media Segments Enter the quantity of the media segments. Refer to Media Types on page 4-2 for the chosen media type. Media type 1 Media type 2 Media type 3 Universal Drive Cabinets Enter the quantity of the desired drive cabinets. Drive Cabinet(s) Modem Check (✔) if a modem is desired.
Host Connection Check (✔) the requested type of connection. Ethernet Token Ring Coax (3270 emulation) FDDI Special Communication Software Check (✔) if Remote Access communication software is desired. Remote Access Special Engineering Request Check (✔) any desired special engineering requirements. None Hardware Software Customer System Layout Sketch the customer’s system layout or cut and paste from the examples in Figure 4-3 on page 4-8. Figure 4-2 on page 4-7 represents a configuration example.
Figure 4-1 4-6 Configuration Customer AML/2 Configuration Layout 600135-E
Robot Figure 4-2 Quadro Tower Example AML/2 Configuration Scale: 1/4" = 1’ 07 Nov 2003 Customer System Layout 4-7
Figure 4-3 4-8 Configuration Cutout Examples Scale: 1/4" = 1’ 600135-E
5- Survey Use this section to record relevant information about the delivery site and associated issues. Record all requested information, if possible. Customer and Installation Site Information Record any additional information in Additional Comments on page 5-10.
Installation Contact: #1 Installation Contact: #2 Telephone: Fax Email Address Target Installation Date: Target Operational Date: Physical Environment Specifications Record any additional information in Additional Comments on page 5-10.
Floor Type: Floor Load Capacity: Fire Protection: Other Issues to Consider:: 07 Nov 2003 Physical Environment Specifications 5-3
Customer Room Layout Sketch the approximate measurements of the AML/2 library room and any obstructions. Establish your own grid scale.
Site Preparation The following customer supplied circuits are necessary for the proper installation and operation of the AML/2 library. Power Circuits Refer to Electrical Specifications on page 3-3 Note This information must be conveyed to the customer to enable site preparation before installation. 208 VAC, three phase, 20A circuit terminated in a NEMA L21-20R receptacle. 208 VAC, single phase, 15A circuit terminated in a NEMA L6-15R receptacle.
Customer Building Layout Sketch the building layout that indicates the route from the loading dock to equipment final destination. Indicate obstructions.
Access Conditions Access to AML/2 library room (elevator, stairs, door widths, etc.): Dimensions and Location of Smallest Door or Opening to be used: Loading Dock Specifications (dock height, type of ramps, weather protection, etc.
Where Can Trailer Be Left for Staging? Availability of Material Handling Equipment: Location for Uncrating: Preferred Time of Day for Unloading and Moving Materials: Off Hours/Weekends Accessibility for Installation Team: 5-8 Survey Data 600135-E
Procedure for Obtaining Building Passes: Procedure for Scheduling Use of Elevator, Loading Dock, etc.
Additional Comments Record any additional information that pertains to the installation. Note the page number of topics in this document which need further clarification or discussion.
A- Configuration Examples The ADIC Automated Media Library/2 (AML/2) is a fully automated, robotic media library that offers an enterprise solution to data management and backup. Single Robot Example Figure A-1 shows the AML/2 in its single configuration. I/O-B Figure A-1 AML/2 Dual Configuration Table A-1 AML/2 Two Robots with One Tower - 2.
Table A-1 Crate # A-2 AML/2 Two Robots with One Tower - 2.
Table A-1 Crate # Size Description Qty S1-30 42X25X23 DST-312 Drives 1 T1-1 72X36X72 Tool Box 1 Table A-2 Crate # 07 Nov 2003 AML/2 Two Robots with One Tower - 2.05M AML/2 Two Robots with One Tower - 2.
Crate # Description Qty S1-23 42X25X23 DST-312 Drives 1 S1-24 42X25X23 DST-312 Drives 1 S1-25 42X25X23 DST-312 Drives 1 S1-26 42X25X23 DST-312 Drives 1 S1-27 42X25X23 DST-312 Drives 1 S1-28 42X25X23 DST-312 Drives 1 S1-29 42X25X23 DST-312 Drives 1 S1-30 42X25X23 DST-312 Drives 1 T1-1 72X36X72 Tool Box 1 Table A-3 Crate # A-4 Size AML/2 Two Robots with One Tower - 2.
Crate # 07 Nov 2003 Size Description Qty S1-17 45X35X86 Drive Cabinet 1 S1-18 45X35X86 Drive Cabinet 1 S1-19 93X31X49 Walkways, PC & Monitor 1 S1-20 44X44X44 Pallet of Tapes 1 S1-21 48X42X45 Robot Track # 1 & 2 1 S1-22 42X25X23 DST-312 Drives 1 S1-23 42X25X23 DST-312 Drives 1 S1-24 42X25X23 DST-312 Drives 1 S1-25 42X25X23 DST-312 Drives 1 S1-26 42X25X23 DST-312 Drives 1 S1-27 42X25X23 DST-312 Drives 1 S1-28 42X25X23 DST-312 Drives 1 S1-29 42X25X23 DST-3
A-6 Configuration Examples 600135-E
B- Actual Scenario The following Scenario was based on an actual event. The user was preparing for major construction work at the site where the equipment was located and was very concerned about the effects the resultant dust, dirt, and vibration could have on the current equipment.
ADIC recommends that the movement and placement of the steel be scheduled to coincide with the time that the robots and all tape drives are in a quiescent state during steel movement. AIDC consensus on reteaching drive position: If there is no significant vibration, the reteaching will most likely not be necessary.
