OPERATOR GUIDE AML/2 ABBA MEDIA LIBRARY DOC B00 001
Table of Content 1 About Your AML/2 System 1.1 Technical Data ...................................................................... 1-1 1.1.1 Electrical Data ............................................................. 1-1 1.2 Components ......................................................................... 1-1 1.3 Emission ............................................................................... 1-1 1.4 Layout of Your AML/2 System .............................................. 1-2 1.4.
Table of Content 4.1 General ................................................................................. 4-1 4.2 Components ......................................................................... 4-1 4.2.1 AML/2 Management Unit (AMU) ................................ 4-2 4.2.2 Robot System ............................................................. 4-4 4.2.3 Archive ........................................................................ 4-4 4.2.4 I/O Unit .........................................
Table of Content 5.11 Shutting Down the AML/2 System ...................................... 5-33 5.11.1 Normal Shut-Down ................................................. 5-33 5.11.2 Shutting Down the AMU Processor ........................ 5-34 5.12 EMERGENCY STOP .......................................................... 5-35 5.12.1 Interrupting the Operation by EMERGENCY STOP 5-35 5.12.2 Starting after an EMERGENCY STOP ................... 5-37 5.13 I/O Unit (Handling) ...................................
Table of Content Page IV Operator Guide 797 DOC B00 001
About Your AML/2 System 1 About Your AML/2 System 1.1 Technical Data 1.1.1 Electrical Data Equipment European Values Power entire system 400 V + 6 %, -10% 3, N, PE 208 V ± 10% 3, N, PE Fusing (customer´s site installation) 20 A wire fuse slow blow 20 A wire fuse slow blow Voltage, power section Frequency 1.2 North America Values 300 V = 50 Hz 60 Hz Control voltage 24 V = Enclosure type IP 50 Components The main components are: • • • • 1.
About Your AML/2 System 1.4 Layout of Your AML/2 System Symbol explanation: 1.4.1 AMU ABBA management unit and operating cabinet EA I/O unit HT Hexa tower LK Drive controller LW Drive for cassette tapes OD Drive for optical disk QT Quadro tower RS Robot system SK control cabinets with control and supply components WR Maintenance room Single-AML RS DC MR QT D IO AMU CC CC MR Fig.
About Your AML/2 System 1.4.2 Twin-AML IO AMU CC IO CC CC CC QT DC D D MR D D MR QT D RS RS D DC DC D QT D D MR D MR D D DC Fig.
About Your AML/2 System Page 1 - 4 Operator Guide 797 DOC B00 001
Before You Begin Working with AML/2 2 Before You Begin Working with AML/2 2.1 Explanation of Symbols and Notes The following symbols and highlighted passages draw attention to important information. ! Explanations of these symbols ( “Hazard Alert Messages” page 3-2) Information Information important for understanding this introduction. Operating element/key on the operating panel or the keyboard of the AMU processor <1> + <2> Press these keys simultaneously.
Before You Begin Working with AML/2 Address: If you cannot solve problems with the aid of this document, please refer your enquiries to your trading partner: GRAU Storage Systems GmbH & Co. Eschenstraße 3 89556 Böhmenkirch Germany Telephone: +49 / 73 32 / 83-0 Telefax: +49 / 73 32 / 83-1 48 We will be pleased to give you every assistance.
Before You Begin Working with AML/2 2.2 About This Manual This manual contains all information and instructions you need to operate the equipment safely. You have received comprehensive training from GRAU Storage Systems and can operate the AML/2 system without endangering yourself or others. WARNING! ! Operation of the AML/2 system by untrained persons can lead to dangerous situations. The consequence could be severe or fatal injury caused by moving parts or contact with live connections.
Before You Begin Working with AML/2 2.3 Product Observation We are obliged by law to monitor our products even after delivery to the customer. Therefore please communicate every point of interest. • • • • modified set-up data experiences with the product repetitive faults difficulties with this manual For Europe and Africa: For all other countries: EMASS/GRAU Storage Systems GmbH. Eschenstrasse 3 89556 Boehmenkirch Germany EMASS Inc. 10949 East Peakview avenue Englewood, CO 80112 U.S.A.
Before You Begin Working with AML/2 2.
Before You Begin Working with AML/2 Page 2 - 6 Operator Guide 1097 DOC B00 001
For Your Safety 3 For Your Safety Information In addition to the safety instructions in this manual, local and professional safety rules apply. Avoid hazards when operating the equipment • by safety-conscious behavior • by careful action Read and carefully observe the hazard alert information in this manual. ATTENTION! Knowing and observing the instruction are indispensible for operating the AML/2 system. 3.
For Your Safety 3.2 Hazard Alert Messages We classify the hazards in several categories. The following table shows the relation of symbols, signal words, the actual hazard, and its possible consequences. Property ! Damage to...
For Your Safety 3.3 Further Symbols The table below lists all symbols used in this manual and explains their meaning. Symbol Damage to ... Signal Word Definition potentially hazardous situation People replaces the pictorial WARNING! Hazardous Voltage! ! hazard of electric shock Consequences possibly death or serious injury After an EMERGENCY STOP and also after switching off the main switch, voltage can still be present at the places marked with this symbol. Hazard of fatal electric shock.
For Your Safety 3.4 Area of Application This information applies to the entire AML/2 system. Further safety instructions for components used in the equipment are not invalidated by these instructions. Information Other manufacturers’ documentation forms an integral part of the AML/2 documentation. 3.5 Intended Audience/Authorized Persons 3.5.1 Intended Audience This manual is only intended for operators of the AML/2 system.
For Your Safety 3.5.2 Authorized Personnel Only trained personnel of the customer (operator training) are allowed to operate the AML/2 system. The names of trained personnel of the customer and trained specialists of the service partner (maintenance technician training) are entered into the system logbook. The system logbook can be found in a compartment on the inside of the control cabinet door. System Logbook Order-No.: Customer: Address: Contact Person: Tel.
For Your Safety 3.6 Guards The system is equipped with the following guards: • • • • 3.6.1 monitored access to the archive button monitored guard door to the Quadro tower operating mode selector switch Access to the Archive The archive is completely enclosed in a housing. The only access to it is a monitored guard door. The interlock is active when the main switch has been switched on. The guard door cannot be opened in operating mode “AUTO”.
For Your Safety Unauthorized persons are especially at risk in the danger area since they • are not trained in operating the system • are not aware of the hazards • cannot correctly appraise the reactions of the system 3.6.2 Buttons All buttons (operating panel, I/O unit …) have the same function: EMERGENCY STOP switches off the output electronics. All movements of the robot and the storage towers stop immediately.
For Your Safety ATTENTION! If the buttons are frequently used contrary to their purpose, just to stop the system, this may lead to: • increased wear of mechanical parts • damage to electronic and electric components of the AML/2 system Do not use the buttons to stop the normal operation of the AML/2 system.
For Your Safety 3.6.3 Operating Modes of the AML/2 System Operating mode "AUTO" In the "AUTO" mode the host computer controls the AML/2 system. WARNING! ! Movements of components in the archive can cause serious injury. In "AUTO" mode nobody must be inside the archive. Before starting "AUTO" operation ensure nobody is in the archive.
For Your Safety Operating mode "MANUAL" "MANUAL" operation is intended for • manual input and output of media • manual operation of drives • automatic movement of storage towers ATTENTION! ! Manual output alters the archive catalog! In this operating mode only personnel entered in the system logbook (trained personnel and specialists) may work inside the archive. WARNING! ! In this operating mode the door lock of the archive is not active.
For Your Safety Operating mode “EMERGENCY” “EMERGENCY” operation is intended for • manual input and output of media • manual operation of drives • manual movement of storage towers In this operating mode only personnel entered in the system logbook (trained personnel and specialists) may work inside the archive. WARNING! ! In this operating mode the door lock of the archive is not active. a) Lock the main switch in position “OFF” b) Carefully guard the key or keep it with you always.
For Your Safety 3.6.4 Guard Door of Quadro Tower In the “AUTO” operating mode the guard door of the Quadro tower • must be open (ABBA/2-System). • must be closed (ABBA/E-System). The guard door is locked when the Quadro tower moves. In the ABBA/E system it can be opened only in “EMERGENCY” operating mode. Information for ABBA/2 twin systems If both robots are to run in the “AUTO” operating mode the guard doors on both sides must be open.
For Your Safety 3.7 High Leakage Current WARNING High Leakage Current Earth connection essential before connecting supply.
For Your Safety Page 3 - 14 Operator Guide 797 DOC B00 001
About The AML/2 System 4 About The AML/2 System 4.1 General The name AML/2 is an acronym of the first letters of the German words • • • • • Automatisches (automatic) Bandkassetten (tape cassette) Bedienungs (operating) Archiv (archive) /2 means version 2 or the system The host computer is connected to the AML/2 system via the AMU (ABBA Management Unit). 4.
About The AML/2 System 4.2.1 AML/2 Management Unit (AMU) The AMU is the central interface of the autmatic AML/2 system. In normal operation ("AUTO") the host computer controls the system. The AMU consists of hard- and software. Hardware IBM PS/2 • operating system OS/2 with Extended Services • interfaces to - host computer - robot control - storage tower control - I/O unit Software The software consists of seven individual processes running in parallel (multi-tasking).
About The AML/2 System Tasks of the AMU • Host communication - interprets commands from the host - checks these commands for executability • Archive catalog management - stores the logic coordinates of the compartments - assigns media to the compartments - keeps track of the status of compartments and drives - stores values for statistic evaluation • Converts the logic coordinates into physical coordinates • Communicates with the control units of the robot and the storage towers • Operator interface - for
About The AML/2 System 4.2.2 Robot System The robot system acoomplishes the mechanical access to the physical archive and the drives. It executes the commands of the AMU and sends a feedback signal to it. Functions • identifies media by reading the barcode • carries out the handling commands (e.g. Mount, Keep …) Components of the robot system • • • • • • 4.2.
About The AML/2 System 4.2.4 I/O Unit The I/O unit inputs and outputs the media.
About The AML/2 System Problem Box 2x9 Compartments Handling Box 1 Turning Unit 1 Handling Box 2 Handling Box 3 Handling Box 4 I/O Unit 120/240 A Handling Box 5 Turning Unit 2 Handling Box 6 (optional) Handling Box 7 Handling Box 8 Page 4 - 6 Operator Guide 1097 DOC B00 001
About The AML/2 System Problem Box HandlingBox 1 Section 1 and 2 HandlingBox 2 I/O-Unit 60/120 B Section 3 and 4 HandlingBox 3 (on 120) HandlingBox 4 Fig.
About The AML/2 System Overview of the I/O unit BA: Archive access Problem box with 9 compartments.
About The AML/2 System Compressed air supply of the ABBA/2 system Problem box 1 2 3 ESC 4 5 6 F1 7 8 9 F2 0 The problem box has 2 x 10 compartments. It is turned manually. It houses media which cannot be identified by the robot as well as used cleaning cassettes. F3 ENTER CA Handling box Each handling box has space for • 30 cassette tapes (type 3480) or • 24 optical disks or • 8 VHS cassettes All handling boxes can be extracted.
About The AML/2 System 4.2.5 Control Cabinet Components • • • • • • • • 4.2.
Operating The AML/2 System 5 Operating The AML/2 System In "AUTO" operation the host computer controls the AML/2 system. The operator only • adds or • removes media from the archive and • mounts • removes non-system media ( “I/O Unit (Handling)” page 5/38). Commands are entered via the host computer console. All AMU commands of the service menu are to be used only by service personnel and are password protected. When the system fails the operator can process media in the "EMERGENCY" operating mode.
Operating The AML/2 System 5.1 Operating Elements 5.1.1 AML/2 Operating Panel 1 2 3 4 5 6 7 5 Fig. 5-1: AML/2 Operating Panel (2 operating mode selector switches on twin systems only) 1 Main switch (lockable) Switches the main power supply WARNING! Hazardous Voltage The following are not controlled by the main switch: • • • • drives AMU processor service power-socket lighting lights up when the controller is ready to operate but not active.
Operating The AML/2 System 2 Luminous push-button (green) The light inside the push-button lights up when pressed. It activates the EMERGENCY STOP control circuit. Preconditions • main switch is on • no button is pressed • guard door for archive access is closed 3 Luminous push-button (green) The light inside the push-button lights up when pressed. Activates the control unit of the robot and the storage towers.
Operating The AML/2 System 6 Push-button Switches the lighting of the danger area on and off. 7 button Immediately stops all movements of the system. The drive amplifiers are switched voltageless. • switches off • switches off • lights up DANGER! Correct the cause of the emergency situation before unlocking the ! Unlocking: • turn the push-button left.
Operating The AML/2 System 5.1.2 Operating Panel I/O Unit Display in English Numeric keys: select the section key: returns to the main menu 1 2 3 ESC 4 5 6 F1 7 8 9 F2 0 F3 ENTER CA Function keys: F1: unlock problem box F2: no function F3: no function key: confirms command/display Cursor keys (down/up only): select commands key: cancels last input Fig.
Operating The AML/2 System 5.2 Operating Panel of the AML/2 System Instructions input via the operating panel of the AML/2 system (AMU operating panel) have the same priority as host instructions. Input at the AMU must be restricted to the following situations: • start and stop of the AMU • in the „MANUAL“ operating mode Information All non-executable commands or options are displayed with a shadow. 5.2.1 Using the Operator Console Layout and operation conform to SAA standards.
Operating The AML/2 System 5.2.2 Starting the Operating Console AMU Information Do this only when the operating console AMU is not shown on the monitor or has been quit unintentionally. a) Press + (process list). b) Check whether AMU and KRN have already been started. c) If both processes have been started change to the AMU (select the process and confirm by pressing ).
Operating The AML/2 System :LQGRZ /D\RXW 6\VWHP PHQX ILHOG 7LWOH EDU $08 5HOHDVH $08 6WDWXV &RUQHU 0HQX EDU )UDPH 6\PERO ILHOG 0D[ VL]H ILHOG $FWLYH DFWLYDWHG E\ KRVW FRPSXWHU 3DVVLYH EDFNXS QRW DFWLYDWHG E\ KRVW FRPSXWHU )LJ :LQGRZ /D\RXW RI 2SHUDWLQJ &RQVROH ,QIRUPDWLRQ :KHQ WKH ZLQGRZ LV DFWLYH WKH WLWOH EDU KDV D JUHHQ EDFNJURXQG :KHQ WKH ZLQGRZ LV LQDFWLYH WKH WLWOH EDU KDV D JUD\ EDFNJURXQG 7KH IROORZLQJ IXQFWLRQV DUH WKH VDPH LQ DOO ZLQGRZV %XWWRQ )XQFWLRQ &D
Operating The AML/2 System 6HOHFWLQJ D &RPPDQG :LWK WKH PRXVH D 0RYH WKH PRXVH SRLQWHU WR WKH GHVLUHG PHQX LQ WKH PHQX EDU E &OLFN RQ WKH PHQX WKH PHQX RSHQV F &OLFN RQ WKH FRPPDQG LQ WKH PHQX WKH FRPPDQG ZLQGRZ RSHQV :LWK WKH NH\ERDUG D 3UHVV WKH $/7! NH\ DQG WKH XQGHUOLQHG OHWWHU LQ WKH PHQX EDU 7KH PHQX RSHQV E 1RZ SUHVV WKH XQGHUOLQHG OHWWHU LQ WKH PHQX WR VHOHFW WKH FRPPDQG :LWK D FRPPDQG FRGH ,I D NH\ RU D FRPELQDWLRQ RI NH\V LV VSHFLILHG IROORZLQJ WKH FRPPDQG \RX FDQ GLUHFW
Operating The AML/2 System 2YHUYLHZ RI 0HQXV $OO FRPPDQGV RI WKH RSHUDWLQJ FRQVROH DUH H[SODLQHG EHORZ )LJ 2YHUYLHZ RI $08 0HQXV Page 5 - 10 Operator Guide 1097 DOC B00 001
Operating The AML/2 System 0HQX )LOH )LJ 0HQX ³)LOH´ &RPPDQG 3ULQW )LHOG ([SODQDWLRQ 3ULQW VHOHFWHG OLQHV IURP WKH ORJ GDWD ,QIRUPDWLRQ )LUVW VHOHFW WKH OLQHV WR EH SULQWHG LQ WKH /2* &RQWURO &HQWHU « WR ILOH 6WRUH DV D WH[W ILOH )LJ :LQGRZ ³3ULQW WR )LOH´ (QWHU WKH WDUJHW ILOH QDPH ZLWK SDWK H J D ?ORJDVFLL W[W 6WDUW SULQW VWDUWV WKH ILOLQJ 1097 DOC B00 001 « QRUPDO 3ULQW ZLWK VWDQGDUG IRQW « JUDILF 3ULQW ZLWK JUDSKLF IRQW Operator Guide Page 5 - 11
Operating The AML/2 System &RPPDQG 6KXWGRZQ RQO\ $%%$ V\VWHP )LHOG ([SODQDWLRQ 3UHSDUHV VKXW GRZQ RI WKH $%%$ V\VWHP )LJ :LQGRZ ³6+87'2:1 2) $%%$´´ $77(17,21 %HIRUH VKXWWLQJ GRZQ LQWHUUXSW WKH FRPPXQL FDWLRQ ZLWK WKH KRVW FRPSXWHU H J ZLWK +2/'
Operating The AML/2 System &RPPDQG 6KXWGRZQ FRPSOHWH ZLWK 26 )LHOG ([SODQDWLRQ 3UHSDUH VKXW GRZQ RI WKH $%%$ V\VWHP OLNH 6KXWGRZQ RQO\ $%%$ V\VWHP DQG WKHQ WHUPLQDWH DOO SURFHVVHV UXQQLQJ XQGHU 26 DQG WHUPLQDWH 26 )LJ :LQGRZ ³727$/ 6<67(0 6+87'2:1´ $77(17,21 %HIRUH VKXWWLQJ GRZQ LQWHUUXSW WKH FRPPXQL FDWLRQ ZLWK WKH KRVW FRPSXWHU H J ZLWK +2/' 1097 DOC B00 001 Operator Guide Page 5 - 13
Operating The AML/2 System 0HQX (GLW )LJ 0HQX ³(GLW´ &RPPDQG Page 5 - 14 ([SODQDWLRQ &XW &XW WKH PDUNHG REMHFW DQG ILOH LW LQ WKH LQWHUPHGLDWH VWRUDJH FRPSXWHU PDLQ VWRUDJH &RS\ &RS\ WKH PDUNHG REMHFW WR WKH LQWHUPHGLDWH VWRUDJH 3DVWH ,QVHUW WKH REMHFW IURP WKH LQWHUPHGLDWH VWRUDJH DW WKH FXUUHQW FXUVRU SRVLWLRQ Operator Guide 1097 DOC B00 001
Operating The AML/2 System 0HQX 9LHZ )LJ 0HQX ³9LHZ´ &DOOV XS LQIRUPDWLRQ LQ YDULRXV ZLQGRZV FRQWLQXHG &RPPDQG $UFKLYH )LHOG ([SODQDWLRQ &KHFN DQG FKDQJH HQWULHV IRU VSHFLILF FRPSDUWPHQWV LQ WKH DUFKLYH FDWDORJ $IWHU LQSXW RI LQIRUPDWLRQ H J YROVHU WKH UHVSHFWLYH DUFKLYH FDWDORJ HQWU\ LV GLVSOD\HG )LJ :LQGRZ ³$UFKLYH &DWDORJ 0DQDJHPHQW´ 1097 DOC B00 001 Operator Guide Page 5 - 15
Operating The AML/2 System &RPPDQG $UFKLYH )LHOG ([SODQDWLRQ & 2ZQHU 0HGLXP RZQHU LQGLFDWHV WKH URERW RU WKH URERWV ZKLFK FDQ DFFHVV WKLV PHGLXP $WWULEXWH 6WDWXV RI WKH PHGLXP 2FFXSLHG FRPSDUWPHQW RFFXSLHG (MHFWHG PHGLXP KDV EHHQ HMHFWHG 0RXQWHG PHGLXP PRXQWHG RQ GULYH ,QLWLDO LQLWLDO DWWULEXWH FRQGLWLRQ LQLWLDOL]HG DYDLODEOH ,Q -XNHER[ PHGLXP LQ MXNHER[ 5HYHUVH 6LGH 0RXQWHG 2' RQO\ PHGLXP PRXQWHG LQ GULYH UHYHUVH (PSW\ FDPSDUWPHQW HPSW\ 8QGHILQHG QRW GHIL
Operating The AML/2 System &RPPDQG $UFKLYH FRQWLQXHG )LHOG ([SODQDWLRQ &UDVK &RXQW LQ SUHSDUD WLRQ 1XPEHU RI WLPHV FRPSDUWPHQW LV DFFHVVHG ZLWKRXW VXFFHVV :KHQ WKH FUDVK VHQVRU RQ WKH JULSSHU LV DFWLYDWHG WKH FRXQWHU LQFUH PHQWV E\ RQH 9ROVHU 0HGLD QXPEHU 97\SH 9ROVHU W\SH RI VWRUDJH PHGLD 8 XQGHILQHG QR VFUDWFK PHGLXP 6 VFUDWFK PHGLXP ,QIRUPDWLRQ 7KH YDOXH RI WKLV ILOH FDQ EH FKDQJHG RQO\ ZLWK D KRVW FRPPDQG 0HGLXP 7\SH RI PHGLXP DOO PHGLD VSHFLDO W\SH IRU SUREOHP ER[
Operating The AML/2 System &RPPDQG $UFKLYH FRQWLQXHG )LHOG ([SODQDWLRQ 9LHZ 3UHY &RRUG 'LVSOD\ WKH DUFKLYH FDWDORJ HQWU\ IRU WKH SUH YLRXV FRRUGLQDWH RI WKH FRPSRQHQW :KHQ WKH ILUVW FRRUGLQDWH KDV EHHQ UHDFKHG QR VFUROOLQJ RFFXUV 9LHZ &RRUGLQDWH 'LVSOD\ WKH DUFKLYH FDWDORJ HQWU\ IRU WKH ORJLF DUFKLYH FRRUGLQDWH HQWHUHG ,QIRUPDWLRQ 8SGDWH &RRUGLQDWH 7KLV FRPPDQG UHTXLUHV ORJLQ 8SGDWH WKH DUFKLYH FDWDORJ HQWU\ IRU WKH DUFKLYH FRRUGLQDWH $77(17,21 7KH H[LVWLQJ HQWU\ LQ WKH DUFKLY
Operating The AML/2 System &RPPDQG $UFKLYH FRQWLQXHG 1097 DOC B00 001 )LHOG ([SODQDWLRQ &RPELQHG &RPPDQGV *HQHUDWH D &RQWLQXRXV 6HQG FRPPDQG 6ZLWFK ¶&RP ELQH 2QO\· PRGH 21 2)) 'LVSOD\ DFWLYH PRGH 6ZLWFK RYHU WKH PRGH E\ FOLFNLQJ PRGH 21 7KH FRPPDQG VWULQJ LV FRPEL QHG DQG H[HFXWHG PRGH 2)) 7KH FRPPDQG VWULQJ LV FRP ELQHG EXW QRW H[HFXWHG Operator Guide Page 5 - 19
Operating The AML/2 System &RPPDQG 7UDFH )LHOG ([SODQDWLRQ 2QOLQH RU RIIOLQH UHFRUG RI WKH LQWHUQDO RSHUDWLRQV RI WKH $08 6RIWZDUH 7KH UHFRUGV FDQ EH VHOHFWHG E\ OHYHOV $08 SURFHVVHV $ OLVW RI WKH WUDFH OHYHOV LV IRXQG DW WKH$08 5HIH UHQFH *XLGH 7UDFH OHYHOV FDQ EH VHOHFWHG ZLWK WKH 63$&(! EDU RU WKH PRXVH ,QIRUPDWLRQ 7KH VHOHFWLRQ RI WUDFH FDQ VORZ GRZQ WKH SUR FHVVLQJ &KDQJH WKH VHOHFWLRQ RQO\ DIWHU FRQVXOWLQJ *5$8 6WRUDJH 6\VWHPV 6XSSRUW 6WDQGDUG VHOHFWLRQ QR WUDFHV $77(17,21
Operating The AML/2 System &RPPDQG 7UDFH FRQWLQXHG )LHOG 7UDFH 21 ([SODQDWLRQ 6DYH WKH FXUUHQW WUDFH LQ D ILOH LQ WKH PDLQ VWRUDJH 2IIOLQH 7UDFH )LJ :LQGRZ ³7UDFH´ 2IIOLQH )LOH )LOH WKH UHFRUGHG WUDFH $IWHU IRUPDWWLQJ WKLV ILOH FDQ EH SULQWHG ☞ )RUPDW ZLWK WKH 26 3ULQW FRPPDQG )RUPDW )RUPDW D ILOH VDYHG ZLWK WKH )LOH FRPPDQG IRU SULQWLQJ )LJ :LQGRZ ³)RUPDW 7UDFH )LOHV´ ,QILOH VRXUFH ILOH QDPH ZLWK SDWK 2XWILOH WDUJHW ILOH QDPH ZLWK SDWK H J D ?QDPH RU F ?D
Operating The AML/2 System &RPPDQG /RJ )LHOG ([SODQDWLRQ 7KH /2* FRQWURO FHQWHU UHFRUGV DOO PHVVDJHV H J HYHQ ZKHQ WKH /2* &RQWURO &HQWHU LV QRW RSHQ ([DPSOHV KRVW FRPSXWHU FRPPDQGV H[HFXWLRQ RI KRVW FRPPPDQGV PHVVDJHV WR WKH KRVW FRPSXWHU RSHUDWRU LQWHUYHQWLRQV HUURU PHVVDJHV /RJ ILOHV EHJLQ GDLO\ DW KRXUV ,I GLVN VSDFH DYDLODEOH GURSV EHORZ 0% WKH ROGHVW ORJ ILOH ZLOO EH GHOHWHG ,QIRUPDWLRQ /RJ ILOHV FDQQRW FRYHU VHYHUDO GD\V 7KHUH LV RQO\ RQH ORJ ILOH IRU HDFK GD\
Operating The AML/2 System &RPPDQG /RJ« FRQWLQXHG )LHOG ([SODQDWLRQ ✔ $OORZ VHO HFWLRQV 6ZWLFK HQDEOLQJ VHOHFWLRQ RI ORJ VWULQJV IRU SULQWLQJ RU ILOLQJ 6HOHFW WKH GHVLUHG UDQJH RQO\ RQH UDQJH SRV VLEOH 9LHZ/RJ 9LHZ/RJ VFUROO DQG VHDUFK LQ FXUUHQW DQG VWRUHG ORJV )LJ :LQGRZ Ä/RJ9LHZ H[H³ /RJ9LHZ 1097 DOC B00 001 9LHZ 2SHQ WKH 26 VWDQGDUG (GLWRU ZLWK WKH VHO HFWHG ORJ ILOH ([LW &ORVHG WKH ZLQGRZ /RJ9LHZ H[H Operator Guide Page 5 - 23
Operating The AML/2 System 0HQX 2SWLRQV )LJ 0HQX ³2SWLRQV´ &RPPDQG 6LPXODWLRQ RQO\ ✔ )LHOG ([SODQDWLRQ $77(17,21 &RPPDQG H[HFXWLRQ DOWHUV WKH DUFKLYH FDWDORJ DOWKRXJK QR PHGLXP LV DFWXDOO\ PRYHG 6ZLWFK IRU VLPXODWLRQ PRGH 1R SURFHVVLQJ RI FRPPDQGV RXW VLGH $08 $08 SURFHVVHV WKH FRPPDQGV DV IDU DV SRVVLEOH DQG FRQILUPV WKHLU H[HFXWLRQ WR WKH KRVW SRVLWLYH DFNQRZOHG JHPHQW Page 5 - 24 Operator Guide 1097 DOC B00 001
Operating The AML/2 System &RPPDQG 0DQXDO 2SHUDWLRQ )LHOG ([SODQDWLRQ 3UHFRQGLWLRQ ´0$18$/´ RSHUDWLQJ PRGH 0DQXDO H[HFXWLRQ RI WKH KRVW FRPPDQGV 0RXQW PRQWLHUHQ DQG (MHFW RXWSXW E\ WKH RSHUDWRU ,QIRUPDWLRQ $%%$ RQO\ $%%$ WZLQ V\VWHPV FDQQRW UXQ DXWRPDWLFDOO\ DQG PDQXDOO\ DW WKH VDPH WLPH D &ORVH DOO JXDUG GRRUV RI WKH TXDGUR WRZHUV 7KH TXDGUR WRZHU URWDWHV WKH URERW GRHV QRW PRYH E 2SHQ WKH JXDUG GRRU DQG UHPRYH WKH PHGLXP F ,I D 0RXQW FRPPDQG KDV EHHQ UHFHLYHG PRXQW WKH PHGLXP
Operating The AML/2 System 5.7.1 Commands Menu Fig. 5-19: Commands Menu Information All commands in this menu • are provided exclusively for service personnel and are protected by a password.
Operating The AML/2 System 5.7.2 Service Menu Fig. 5-20: Service Menu Information All commands in this menu (except /RJRQ ) are provided exclusively for service personnel and are protected by a password Command /RJRQ Explanation Logging in of service personnel with password. Fig.
Operating The AML/2 System 5.7.3 Window Menu Fig. 5-22: Window Menu Command Explanation &ORVH DOO Closes all open windows. :LQGRZV Calls up the respective window.
Operating The AML/2 System 5.7.4 Help Menu Fig. 5-23: Help Menu Command Explanation +HOS IRU KHOS Information about the help function. ([WHQGHG KHOS Extended help Fig. 5-24: Window: Help for AMU 1097 DOC B00 001 .H\V KHOS Key assignment +HOS LQGH[ Help index $ERXW Displays copyright information and AMU version number.
Operating The AML/2 System 5.8 Starting The AML/2 System (Starting "AUTO") In the "AUTO" mode the host computer controls the system. WARNING! ! Movements of the system components inside the archive can cause severe injuries. Before closing the access door and before starting the AML/2 system ensure that nobody is inside the archive.
Operating The AML/2 System e) Press switches off, lights up green. All control units of the AML/2 system are ready to operate.
Operating The AML/2 System 5.9 Start “MANUAL” In this operating mode the drive amplifiers of the robots are voltageless. This operating mode is intended exclusively for: • input and output of media • manual operation of drives • automatic movement of Quadro towers. WARNING! ! Movements of system components inside the archive can cause severe injury. Before starting the system ensure that nobody is inside the archive.
Operating The AML/2 System 5.11 Shutting Down the AML/2 System ATTENTION! This section describes the normal shutdown procedure and deviations are allowed only in case of emergency. An emergency shutdown can alter or destroy files that are required to restart the system. Stopping the AML/2 system from the host computer is described in a separate start/stop procedure tailored to the particular AML/2 system ( Operating Manual AML/2 ROBAR/BS2000 HACC/MVS). 5.11.
Operating The AML/2 System 5.11.2 Shutting Down the AMU Processor Information The processor runs continuously and is therefore not in the main switch circuit. ATTENTION! Possible data loss or very long start-up procedure. Switch the AMU processor of only in the manner described below. Before switching off the AMU processor: • shut down the AMU operator console ( 6KXWGRZQ $%%$«) • shut down the system Shutting down the system OS/2 Version 2.
Operating The AML/2 System 5.12 EMERGENCY STOP 5.12.1 Interrupting the Operation by EMERGENCY STOP All push-buttons (operating panel, I/O unit...) have the same function. An EMERGENCY STOP switches off the power electronics. All movements of the robot system and the storage towers are stopped immediately. When persons or property are endangered immediately press the nearest push-button. The moving parts will stop immediately.
Operating The AML/2 System ATTENTION! If the buttons are frequently used contrary to their purpose, just to stop the system, this may lead to: • increased wear of mechanical parts • damage to electronic and electric components of the AML/2 system Do not use the buttons to stop the normal operation of the AML/2 system.
Operating The AML/2 System 5.12.2 Starting after an EMERGENCY STOP WARNING! ! Movements of system components in the archive can cause severy injury. Before releasing an push-button and before re-starting the AML/2 system ensure that persons or property are not endangered! a) Eliminate the cause of the EMERGENCY STOP. b) Release the push-button (turn it left). c) Stretch out the robot arm.
Operating The AML/2 System 5.
Operating The AML/2 System Operating panel of the I/O unit Display in English Numeric keys: select section key: returns to main menu 1 2 3 ESC 4 5 6 F1 7 8 9 F2 0 F3 ENTER CA Function keys: F1: unlock problem box F2: no function F3: no function key: confirms command/display Cursor keys (down/up only): select commands key: cancel last input Fig.
Operating The AML/2 System When the main switch has been switched on the main menu appaears. Commands of the main menu $ % % $ No. of the handling boxes (sections, here 2 turning units with 8 sections) ,QVHUW (MHFW 5.13.1 Input of Media Information As long as the operator intervenes (shutter in bottom end position) the handling unit cannot access. Release of the I/O unit may be delayed. a) Press the luminous push-button . This generates a request to open the I/O door.
Operating The AML/2 System The I/O unit is divided in input, output and foreign areas: - MVS, HACPARM1 in the LDEV commands, - all other operating systems: archive catalogue (type of archive coordinate) e) Put the loaded handling boxes back into the I/O unit. f) Close the I/O door. - The door retaining mechanism must audibly latch into place. - The lamp will blink if not all boxes are inserted correctly. - The shutter opens automatically.
Operating The AML/2 System Enter number of the handling box $ % % $ ,QVHUW 3OHDVH HQWHU &RPSDUWPHQW QR B Confirm by pressing . (&6 £ 0DLQ PHQX Wait until the turning unit has positioned the selected handling box. $ % % $ ,QVHUW &RPSDUWPHQW QR 2SHQ GRRU /DVW PHQX (&6 £ 0DLQ PHQX 3OHDVH ZDLW Select “Open doo“ with the cursor keys.
Operating The AML/2 System Select “Close door” with the cursor keys. $ % % $ ,QVHUW &RPSDUWPHQW QR ! Caution! When you press the respective door closes. Hazardous bruises! &ORVH GRRU Close door with When the door is closed the robot checks the inventory under ROBAR. Controlled by host or AMU commands the media are stored in the archive. Foreign (non-system) media Non-system media do not have volsers readable for the AML/2 system.
Operating The AML/2 System Cleaning cassettes for BS2000/ROBAR Cleaning cassettes do not need a barcode label. They are stored in defined compartments of the archive. Cleaning cassettes must be stored in the archive for each drive. After a predefined number of cleaning cycles (e. g. 500) the host computer automatically sends a command to eject them ( documentation of interface software). Cleaning cassettes receive a symbolic volser in the archive catalog. The symbolic volser is “*CL....”.
Operating The AML/2 System Select “Eject” with the cursor keys. $ % % $ Confirm by pressing . ,QVHUW (MHFW The further operating procedure is identical with insertion ( page 5/40).
Operating The AML/2 System Page 5 - 46 Operator Guide 1097 DOC B00 001
Error Messages and Resolving Errors 6 Error Messages and Resolving Errors 6.1 General Information All messages including error messages are displayed in the Log window of the AMU operator console ( page 5/22). The error number is indicated in brackets at the end of the error message. Additionally the host computer receives an error information. With the error number additional information can be called up on the operating system level (e.g. in an OS/2 window).
Error Messages and Resolving Errors 6.2 Trouble Shooting Hints 6.2.1 The Equipment Cannot Be Switched on Check the following: • Is voltage present? (fan noise in the control cabinet?) • Are all EMERGENCY STOP components deactivated? - Are the push-buttons released? - Quadro tower door(s) open? - I/O door closed? - Access to the archive closed? • Is the yellow push button lit? - If it is not switch the main switch off. - After approx.
Appendix 7 Appendix 7.1 Terms Used AML/2 Automatic cassette tape operating archive; AML/2 software and physical archive. /2 means version 2 ABBA operating panel Operating panel on the control cabinet for switchon/off and monitoring of the AML/2 system. AMU ABBA Management Unit Central intelligence of the AML/2 system. Consists of hard and software. AMU operator console OS/2 programme for operation of the AML/2 system. Archive The archive consists of: • physical archive and • logical archive.
Appendix Command, instruction A command sent to the AML/2 system: • from the host computer • direct operator input at the AMU operator console Configuration Determins the structure of the AML/2 system. The configuration specifies the components and their connections. Foreign medium Cartridges not listed with a Volser in the archive catalog. They are processed by the AML/2 system via the I/O unit. Handling box Storage box for media in the I/O unit.
Appendix 797 DOC B00 001 System media System media have a volser, are stored and registered in the archive. Turning unit Part of the I/O unit. One turning unit houses four handling boxes in its sections. Volser, VSN english: volume serial number An up to six digit alphanumeric designation. It identifies one medium (cassette, optical disk) in the archive. The volser is attached to the rear of the medium on a barcode label and can be read by the robot.
Appendix Page 7 - 4 Operator Guide 797 DOC B00 001
Index 8 Index Attribute . . . . . . . . . . . . . . . . . . . . 5-16 authorized personnel . . . . . . . 2-3, 3-5 AUTO operating mode . . . . . . . . . . . . . 3-9 starting . . . . . . . . . . . . . . . . . . 5-30 A ABBA/2 . . . . . . . . . . . . . . . . . . . . . 4-1 operating panel (term) . . . . . . . 7-1 term . . . . . . . . . . . . . . . . . . . . . 7-1 About . . . . . . . . . . . . . . . . . 5-29, 5-30 access to the archive . . . . . . . . . . . . 3-6 address . . . . . . . . . . . . . . . . . . . .
Index D Dynamic AMU . . . . . . . . . . . . . . . . . . . 5-16 HACC/MVS . . . . . . . . . . . . . 5-16 G E Edit menu . . . . . . . . . . . . . . . . . . . 5-14 Ejected . . . . . . . . . . . . . . . . . . . . . 5-16 ejection of media . . . . . . . . . . . . . . . . . 5-44 electrical connection . . . . . . . . . . . . 1-1 electrical fusing . . . . . . . . . . . . . . . 1-1 EMERGENCY operating mode . . . . . . . . . . . 3-11 EMERGENCY STOP button . . . . . . . . . . . . . . . . . . . . 5-4 function . . . .
Index intended use ABBA/2 system . . . . . . . . . . . . 3-1 EMERGENCY STOP button . 3-8, 5-36 interface . . . . . . . . . . . . . . . . . . . . . 4-2 K key functions operating panel . . . . . . . . . . . . 5-5 keyboard . . . . . . . . . . . . . . . . . . . . . 5-6 KRN . . . . . . . . . . . . . . . . . . . . . . . . 4-2 N L layout of windows . . . . . . . . . . . . . . . 5-8 linear shelf . . . . . . . . . . . . . . . . . . . 7-2 LOG control center . . . . . . . . . . . 5-22 logbook . . . . . . . . . . .
Index output of media see ejection . . . . . . . . . . . . . . . 5-44 P Paste . . . . . . . . . . . . . . . . . . . . . . . 5-14 pictorials, explanation . . . . . . . . . . 3-3 Print . . . . . . . . . . . . . . . . . . . . . . . 5-11 Problem . . . . . . . . . . . . . . . . . . . . 5-16 product observation . . . . . . . . . . . . 2-4 push-button SYSTEM LIGHTING . . . . . . . 5-4 Q Quadro tower (term) . . . . . . . . . . . . 7-2 R reference movement . . . . . . . . . . . 5-30 Reverse Side Mounted . . . .
Index type of compartment . . . . . . . . . . . 5-16 U Undefined . . . . . . . . . . . . . . . . . . . Unselect all (LOG Control Center) Update Coordinate . . . . . . . . . . . . . . . Use Count . . . . . . . . . . . . . . . . . . . 5-16 5-22 5-18 5-16 V View Coordinate . . . . . . . . . . . . . . . 5-18 menu . . . . . . . . . . . . . . . . . . . 5-15 Volser . . . . . . . . . . . . . . . . . . 5-17 View Log . . . . . . . . . . . . . . . . . . . 5-23 ViewLog . . . . . . . . . . . . . . . . . . . .
Index Page 8 - 6 Operator Guide 797 DOC B00 001