Installation Guide
QT & PLT Series Quincy Compressor
50161-106, January 2009 3501 Wismann Lane, Quincy Ill. - 62305-3116
Contents
SECTION 1SECTION 1
SECTION 1SECTION 1
SECTION 1
SAFETYSAFETY
SAFETYSAFETY
SAFETY
Safety First ............................................................................................................................................. 1
Summary of Changes .............................................................................................................................. 3
SECTION 2SECTION 2
SECTION 2SECTION 2
SECTION 2
SYSTEM DYNAMICSSYSTEM DYNAMICS
SYSTEM DYNAMICSSYSTEM DYNAMICS
SYSTEM DYNAMICS
Description & Application ......................................................................................................................4
Principles of Compression Cycles ..........................................................................................................4
Principles of Lubrication Systems .........................................................................................................4
Principles of Cooling Systems ................................................................................................................ 4
Principles of Dryers & Filters ................................................................................................................ 5
SECTION 3SECTION 3
SECTION 3SECTION 3
SECTION 3
INSTINST
INSTINST
INST
ALLAALLA
ALLAALLA
ALLA
TIONTION
TIONTION
TION
Receiving Delivery .................................................................................................................................. 6
Freight Damage ...................................................................................................................................... 6
Location................................................................................................................................................... 7
Electrical Supply Requirements ............................................................................................................. 8
Wiring & Piping Schematics .................................................................................................................. 9
Mounting ............................................................................................................................................... 18
System Components ............................................................................................................................. 18
Induction System .................................................................................................................................. 20
Compressed Air Discharge System ...................................................................................................... 20
SECTION 4SECTION 4
SECTION 4SECTION 4
SECTION 4
STST
STST
ST
ARAR
ARAR
AR
T-UP & OPERAT-UP & OPERA
T-UP & OPERAT-UP & OPERA
T-UP & OPERA
TIONTION
TIONTION
TION
Pre-Starting Checklist .......................................................................................................................... 24
Initial Starting & Operating ................................................................................................................. 25
Daily Starting Checklist ....................................................................................................................... 26
SECTION 5SECTION 5
SECTION 5SECTION 5
SECTION 5
MAINTENANCE & LUBRICAMAINTENANCE & LUBRICA
MAINTENANCE & LUBRICAMAINTENANCE & LUBRICA
MAINTENANCE & LUBRICA
TIONTION
TIONTION
TION
Stopping for Maintenance ..................................................................................................................... 27
Maintenance Schedule .......................................................................................................................... 27
Maintenance Schedule Checklist Sample ............................................................................................ 27
Lubrication ............................................................................................................................................ 29
Pulley / Sheave Alignment & Belt Tension ......................................................................................... 30
Pressure Switch Adjustment ................................................................................................................ 31
Torquing Cylinder to Head Capscrews ................................................................................................. 32
Pilot Valve Adjustment Instructions .................................................................................................... 33
SECTION 6SECTION 6
SECTION 6SECTION 6
SECTION 6
TROUBLESHOOTINGTROUBLESHOOTING
TROUBLESHOOTINGTROUBLESHOOTING
TROUBLESHOOTING
Troubleshooting .................................................................................................................................... 34
SECTION 7SECTION 7
SECTION 7SECTION 7
SECTION 7
REFERENCE INFORMAREFERENCE INFORMA
REFERENCE INFORMAREFERENCE INFORMA
REFERENCE INFORMA
TIONTION
TIONTION
TION
Decal Locations ..................................................................................................................................... 38