Service Manual Instruction Manual
R&M Materials Handling, Inc. 
4501 Gateway Boulevard 
Springfield, Ohio 45502 
P.: (937) 328-5100 
FAX: (937) 325
-
5319
46/83 
R&M Materials Handling, I
nc. reserves the right to alter or amend the above information without notice.
Tripping level 
selection 
S3/ESR 
6  476  1625  951  3251  1902  6502  15217  52013 
7  514  1755  1027  3511  2055  7022  16439  56174 
8  555  1896  1109  3793  2218  7585  17744  60681 
9  599  2048  1198  4096  2395  8192  19163  65536 
A  647  2210  1296  4420  2587  8840  20696  70722 
B  698  2381  1396  4763  2793  9526  22342  -- 
C  755  2586  1510  5163  3019  10326  24153  -- 
D  815  2793  1630  5585  3259  11171  26075  -- 
E  880  3012  1760  6024  3521  12047  28167  -- 
F  951  3234  1902  6467  3804  12935  30435   
ESR  S2:4  OFF  ON  OFF  ON  OFF  ON  OFF  ON 
Range selection 
S2:1 together with S1 are used for setting the tripping frequency level at normal speed. 
S2:4 together with S3 are used for setting the tripping frequency level at ESR speed. 
If ESR is not used, set S2:4 + S3 equal to S2:1 and S1. 
Pulse frequency can be calculated from formula = Motor rpm x Pulses per rev / 60 
Example 
Normal use  A 3000 rpm motor with 32 pulses per 
revolution has a full speed pulse 
frequency of 1600 Hz. 
Suitable maximum overspeed 
detection level is 1600Hz + 25% = 
2000Hz. 
On the table the highest value under 
2000Hz is 1902Hz. Suitable switch 
settings are 
S2-2=OFF and S2-3=OFF 
S2-1=OFF and S2-4=OFF 
S1=F and S3=F 
Check from V4.8.1 that the detection 
level is 1902Hz/1600Hz =118,9% of 
nominal speed. 
ESR use  If ESR is applied for 150% of nominal 
speed, then the full ESR pulse 
frequency is 1,5 * 1600Hz = 2400Hz. 
Suitable maximum overspeed 
detection level is 2400Hz + 25% = 
3000Hz. 
S2-2=OFF and S2-3=OFF are 
according to normal speed settings. 
On the table the highest value under 
3000Hz is 2793Hz. 
Correct switch settings are S2-4=ON 
and S3=4. 
Check from V4.8.2 that the detection 
level is 2793Hz/2400Hz =116,4% of 
ESR speed. 
Encoder with 600 ppr or over needs both encoder channels connected. 










