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31.12.2008

COMPLETE ASSEMBLY INSTRUCTION FOR CRANES

Summary of content (76 pages)

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English 31.12.
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R&M Materials Handling, Inc. 4501 Gateway Boulevard Springfield, Ohio 45502 P.: (937) 328-5100 FAX: (937) 325-5319 Read the instructions supplied with the product before installation and commissioning. Keep the instructions in a safe place for future reference. Table of content 1 Crane components........................................ 4 1.1 Single girder crane (Wire rope hoist) .......... 4 1.2 Double girder crane (Wire rope hoist)......... 5 1.
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R&M Materials Handling, Inc. 4501 Gateway Boulevard Springfield, Ohio 45502 P.: (937) 328-5100 FAX: (937) 325-5319 12.1 I-Valo light, fixing to a flange of a main girder53 12.2 Titano light, fixing to a flange of a main girder54 13 Flashing light assembly.............................. 55 13.1 Flashing light assembly, top running end carriages ............................................................ 55 13.2 Flashing light assembly, underrunning end carriages .............................................
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R&M Materials Handling, Inc. 4501 Gateway Boulevard Springfield, Ohio 45502 P.: (937) 328-5100 FAX: (937) 325-5319 1 Crane components 1.1 Single girder crane (Wire rope hoist) 1 5 4 6 14 7 15 2 8 13 3 c-osat-1-gb 12 9 11 10 Pos. 1 2 3 4 5 6 7 8 Name Festoon assembly Hoist power towing arm Horn (option) Pendant (option) Main girder End carriage Light (option) Bridge panel Pos.
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R&M Materials Handling, Inc. 4501 Gateway Boulevard Springfield, Ohio 45502 P.: (937) 328-5100 FAX: (937) 325-5319 1.2 Double girder crane (Wire rope hoist) 5 4 1 2 3 6 7 13 12 14 9 8 11 c-osat-2-gb 10 Pos. 1 2 3 4 5 6 7 Name Festoon assembly Main girders Pendant (option) Hoist power towing arm Hoist End carriage Light (option) Pos.
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R&M Materials Handling, Inc. 4501 Gateway Boulevard Springfield, Ohio 45502 P.: (937) 328-5100 FAX: (937) 325-5319 1.3 Pos. 1 2 3 4 5 6 7 8 Double girder crane with a service platform (Wire rope hoist) Name Festoon assembly Radio (option) Horn (option) Hoist power towing arm Hoist Pendant (option) Main girders End carriage Pos.
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R&M Materials Handling, Inc. 4501 Gateway Boulevard Springfield, Ohio 45502 P.: (937) 328-5100 FAX: (937) 325-5319 1.4 Single girder crane, underrunning end carriages (Wire rope hoist) C_under01a Pos. 1 2 3 4 5 6 7 8 Name Festoon assembly Hoist power towing arm Horn (option) Pendant (option) Main girder End truck Light (option) Bridge panel Pos.
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R&M Materials Handling, Inc. 4501 Gateway Boulevard Springfield, Ohio 45502 P.: (937) 328-5100 FAX: (937) 325-5319 1.5 Single girder crane (Chain hoist) 1 5 4 6 2 7 14 16 9 13 15 3 12 8 11 10 Pos. 1 2 3 4 5 6 7 8 Name Festoon assembly Hoist power towing arm Horn (option) Pendant (option) Main girder End carriage Light (option) Bridge panel c-chain1d Pos.
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R&M Materials Handling, Inc. 4501 Gateway Boulevard Springfield, Ohio 45502 P.: (937) 328-5100 FAX: (937) 325-5319 1.6 Solo hoist, pendant in festoon (Wire rope hoist) c-solo1a Pos. 1 2 3 4 5 6 7 8 Name Festoon assembly Hoist power towing arm Horn (option) Pendant (option) Main girder Hoist Buffer stop Radio (option) 9/76 R&M Materials Handling, Inc. reserves the right to alter or amend the above information without notice.
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R&M Materials Handling, Inc. 4501 Gateway Boulevard Springfield, Ohio 45502 P.: (937) 328-5100 FAX: (937) 325-5319 1.7 Solo hoist, pendant fixed in hoist (Wire rope hoist) c-solo2a Pos. 1 2 3 4 5 6 7 8 Name Festoon assembly Hoist power towing arm Horn (option) Pendant (option) Main girder Hoist Buffer stop Radio (option) 10/76 R&M Materials Handling, Inc. reserves the right to alter or amend the above information without notice.
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R&M Materials Handling, Inc. 4501 Gateway Boulevard Springfield, Ohio 45502 P.: (937) 328-5100 FAX: (937) 325-5319 2 Festoon assembly 2.1 Pos.
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R&M Materials Handling, Inc. 4501 Gateway Boulevard Springfield, Ohio 45502 P.: (937) 328-5100 FAX: (937) 325-5319 To notice when assembling a festoon • Make sure that the joint (part no. 3) is smooth for trolley (part no. 6) to travel. • Pendant trolley will be assembled in the outer c-rail from the crane. • Tighten strain relief wires on both sides of the plug so that the pendant cable is either on loop or on pleat. When looped, there will be better possibilities on adjusting the cable length.
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R&M Materials Handling, Inc. 4501 Gateway Boulevard Springfield, Ohio 45502 P.: (937) 328-5100 FAX: (937) 325-5319 2.2 C-rail assembly of hoist power supply; Single girder crane (Wire rope hoist) Low headroom hoist Hoist Drum diam. 303 mm Drum diam. 303 mm Drum diam. 355 mm Drum diam. 355 mm Drum diam. 406 mm Drum diam. 406 mm Flange B1 ≤250 >250 ≤300 >300 ≤360 >360 Normal headroom hoist Hoist - Ropes Drum diam. 303 mm -R2/R4 Drum diam. 303 mm -R2/R4 Drum diam. 355 mm -R2/R4 Drum diam.
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R&M Materials Handling, Inc. 4501 Gateway Boulevard Springfield, Ohio 45502 P.: (937) 328-5100 FAX: (937) 325-5319 2.3 Single girder crane (Chain hoist) 1 3 2 4 5 7 6 6 vsa-3-gb Pos.
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R&M Materials Handling, Inc. 4501 Gateway Boulevard Springfield, Ohio 45502 P.: (937) 328-5100 FAX: (937) 325-5319 To notice when assembling a festoon • Make sure that the joint (part no. 3) is smooth for trolley (part no. 6) to travel. • Pendant trolley will be assembled in the outer c-rail from the crane. • Tighten strain relief wires on both sides of the plug so that the pendant cable is either on loop or on pleat. When looped, there will be better possibilities on adjusting the cable length.
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R&M Materials Handling, Inc. 4501 Gateway Boulevard Springfield, Ohio 45502 P.: (937) 328-5100 FAX: (937) 325-5319 2.4 C-rail assembly of hoist power supply; Single girder crane (Chain hoist) 1 El-cubicle Optional radio assembly. 2 3 Max spacing 1400 220 SPAN Pos. 1 2 3 Name Track support Track joint C-rail 16/76 R&M Materials Handling, Inc. reserves the right to alter or amend the above information without notice.
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R&M Materials Handling, Inc. 4501 Gateway Boulevard Springfield, Ohio 45502 P.: (937) 328-5100 FAX: (937) 325-5319 2.5 Pos.
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R&M Materials Handling, Inc. 4501 Gateway Boulevard Springfield, Ohio 45502 P.: (937) 328-5100 FAX: (937) 325-5319 2.6 Solo hoist ,pendant fixed to hoist (Wire rope hoist) 1. 3. 2. 8. 7. 4. 6. 6. vsa-5-ga Pos.
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R&M Materials Handling, Inc. 4501 Gateway Boulevard Springfield, Ohio 45502 P.: (937) 328-5100 FAX: (937) 325-5319 2.7 Double girder crane (Wire rope hoist) Pos.
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R&M Materials Handling, Inc. 4501 Gateway Boulevard Springfield, Ohio 45502 P.: (937) 328-5100 FAX: (937) 325-5319 To notice when assembling a festoon • Make sure that the joint (part no. 3) is smooth for trolley (part no. 7) to travel. • Pendant trolley will be assembled in the inner c-rail from the crane. • Tighten strain relief wires on both sides of the plug so that the pendant cable is either on loop or on pleat. When looped, there will be better possibilities on adjusting the cable length.
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R&M Materials Handling, Inc. 4501 Gateway Boulevard Springfield, Ohio 45502 P.: (937) 328-5100 FAX: (937) 325-5319 3 Traveling machinery assembly 3.1 • • • • Machinery sizes 3-5 Pos. 1 2 Name End carriage Washer 3 Screw 4 Traveling machinery Specification DIN125-A8-A3G (Machinery sizes 3 and 4) DIN6796-A12-A3G (Machinery size 5) DIN912-M8x85-8.8-A3G (Machinery size 3) DIN912-M8x100-8.8-A3G (Machinery size 4) DIN912-M12x140-8.
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R&M Materials Handling, Inc. 4501 Gateway Boulevard Springfield, Ohio 45502 P.: (937) 328-5100 FAX: (937) 325-5319 3.2 Machinery size 3, 8 wheels 1 c_usgs01a Pos. 1 2 3 4 • • • • Name End truck Washer Socket head cap screw Traveling machinery Specification 11DIN126-A3G M10X35DIN933-8.8A3G Amount 2 4+4 4+4 2 Clean splines and mounting flanges from dirt and rust protection wax and grease the shaft lightly before assembly. You can use a plastic hammer to slide drive in.
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R&M Materials Handling, Inc. 4501 Gateway Boulevard Springfield, Ohio 45502 P.: (937) 328-5100 FAX: (937) 325-5319 3.3 Machinery size 3, 4 wheels Ø8 c_ulgs01a Pos. 1 2 3 4 5 6 7 8 • • • Name End truck Axle Traveling machinery Washer Socket head cap screw Split pin Crane power towing arm Gear shaft Specification ILBD00-6 A 11DIN126-A3G M10X35DIN933-8.
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R&M Materials Handling, Inc. 4501 Gateway Boulevard Springfield, Ohio 45502 P.: (937) 328-5100 FAX: (937) 325-5319 3.4 Machinery size 2, 8 wheels Pos. 1 2 3 4 • • • Name End truck Washer Socket head cap screw Traveling machinery Specification 6DIN9021-A3G M6x40 DIN912-8.8-A36 Amount 2 3+3 3+3 2 Clean splines and mounting flanges from dirt and rust protection wax and grease the shaft lightly before assembly. You can use a plastic hammer to slide drive in. Do not use any metal or lead hammer.
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R&M Materials Handling, Inc. 4501 Gateway Boulevard Springfield, Ohio 45502 P.: (937) 328-5100 FAX: (937) 325-5319 4 Crane towing arm assembly 4.1 Crane Towing Arm 13 6 11 7 8 12 5 14 4 1 10 3 9 2 15 c-vr-lb Pos.
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R&M Materials Handling, Inc. 4501 Gateway Boulevard Springfield, Ohio 45502 P.: (937) 328-5100 FAX: (937) 325-5319 4.2 Crane Towing Arm, 8 wheels end carriage and I-beam frame 4 5 6 4 2 5 3 7 11 1 10 8 9 2 5 4 Ductor power supply Flat cable power supply 9 c_usgs04b Pos. 1 2 3 4 5 6 7 8 9 10 11 • Name Bar Fixing plate Screw Nut Washer Towing arm Girder clamp U-bolt Tube Screw Limit switch (option) Specification CQ-L1200 CQP-L80W80H6 DIN931-M8X80-8.
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R&M Materials Handling, Inc. 4501 Gateway Boulevard Springfield, Ohio 45502 P.: (937) 328-5100 FAX: (937) 325-5319 4.3 Crane Towing Arm, 4 wheels end carriage and 8 wheels end carriage with Hatprofile 6 5 4 A 2 3 8 9 7 9 12 7 11 1 10 2 5 4 Ductor power supply Flat cable power supply c_ulgs03b A. Alternative assembly Pos.
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R&M Materials Handling, Inc. 4501 Gateway Boulevard Springfield, Ohio 45502 P.: (937) 328-5100 FAX: (937) 325-5319 5 Hoist power towing arm assembly 5.1 Pos. 1 2 3 4 5 6 7 8 9 10 Normal headroom hoist, girder height ≤400 mm (Wire rope hoist) Name Washer Washer Tube Nut Towing arm Towing arm assembly Screw Screw Screw Fixing plate Specification DIN125-A8-A3G DIN127-A8-A3G CQ-L420W50H50T2 DIN985-M8-8-A3G CQ-L450 DIN931-M8x140-8.8-A3G DIN933-M8X25-8.8-A3G DIN931-M8x80-8.
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R&M Materials Handling, Inc. 4501 Gateway Boulevard Springfield, Ohio 45502 P.: (937) 328-5100 FAX: (937) 325-5319 5.2 Pos. 1 2 3 4 5 6 7 8 9 10 5.3 Normal headroom hoist, girder height >400 mm (Wire rope hoist) Name Washer Washer Tube Nut Towing arm Towing arm assembly Screw Screw Screw Fixing plate Specification DIN125-A8-A3G DIN127-A8-A3G CQ-L420W50H50T2 DIN985-M8-8-A3G CQ-L450 Amount 16 4 1 8 1 1 4 4 4 4 DIN931-M8x140-8.8-A3G DIN933-M8X25-8.8-A3G DIN931-M8x80-8.
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R&M Materials Handling, Inc. 4501 Gateway Boulevard Springfield, Ohio 45502 P.: (937) 328-5100 FAX: (937) 325-5319 5.4 Pos. 1 2 3 4 5 6 7 8 9 Low headroom hoist (drum diam. 303 mm or 355 mm), girder height >500 mm (Wire rope hoist) Name Screw Nut Washer Towing arm Tube Fixing Plate Screw Washer Nut Specification DIN933-M8x25-8.8-A3G DIN985-M8-8-A3G DIN125-A8-A3G CQT-D/L/N/J (-10N1) CQ-L CQP-L80W80H6 DIN931-M8x80-8.
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R&M Materials Handling, Inc. 4501 Gateway Boulevard Springfield, Ohio 45502 P.: (937) 328-5100 FAX: (937) 325-5319 5.5 Pos. 1 2 3 4 5 6 7 8 9 Low headroom hoist (drum diam. 406 mm) (Wire rope hoist) Name Screw Tube Fixing plate Nut Towing arm assembly Towing arm Screw Washer Screw Specification DIN931-M8x140-8.8-A3G CQ-L… CQP-L80W80H6 DIN985-M8-8-A3G CQT-D/L/N/J CQ-L250 DIN933-M8x40-8.8 or DIN933-M8x90-8.8 DIN125-A8-A3G DIN931-M8x80-8.
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R&M Materials Handling, Inc. 4501 Gateway Boulevard Springfield, Ohio 45502 P.: (937) 328-5100 FAX: (937) 325-5319 5.6 Pos. 1 2 3 4 5 6 7 8 9 10 Double girder trolley (Wire rope hoist) Name Washer Screw Towing arm Tube Fixing plate Nut Towing arm assembly Screw Washer Screw Specification DIN127-A10-A3G DIN933-M10x30-8.8-A3G CQT-L CQ-L550W50H50T2 CQP-L80W80H6 DIN985-M8-8-A3G CQT-D/L/N DIN931-M8x80-8.8-A3G DIN125-A8-A3G DIN931-M8X140-8.
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R&M Materials Handling, Inc. 4501 Gateway Boulevard Springfield, Ohio 45502 P.: (937) 328-5100 FAX: (937) 325-5319 5.7 Normal headroom hoist (Chain hoist) vr-chain Pos. 1 2 3 4 5 6 7 Name Assembly Screw Washer Nut Support Washer Screw Specification DIN912-M8X25-8.8-A3G DIN125-A8-A3G CQ-L25W25TB CQ-L450W40H40 DIN440-D28/9X3-A3G DIN912-M8X50-8.8-A3G Amount 1 2 2 8 1 2 2 33/76 R&M Materials Handling, Inc. reserves the right to alter or amend the above information without notice.
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R&M Materials Handling, Inc. 4501 Gateway Boulevard Springfield, Ohio 45502 P.: (937) 328-5100 FAX: (937) 325-5319 6 Traveling limit switch assembly 6.1 Double girder trolley (Wire rope hoist) Limit switch part list Pos. Name Limit switch Fixing plate Fixing plate Fixing part set Limit switch trigger part list Pos. Name Trigger Adapter Trigger fixing part Pos. Name Track support bracket Specification XC...
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R&M Materials Handling, Inc. 4501 Gateway Boulevard Springfield, Ohio 45502 P.: (937) 328-5100 FAX: (937) 325-5319 6.2 Normal headroom trolley (Wire rope hoist) Limit switch part list Pos. Name Limit switch Fixing plate Fixing plate Fixing part set Limit switch trigger part list Pos. Name Plate C-rail Trigger fixing part Pos. Name Track support bracket Adapters Fixing part Pos. Name Nut; Square Screw Washer Specification XC...
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R&M Materials Handling, Inc. 4501 Gateway Boulevard Springfield, Ohio 45502 P.: (937) 328-5100 FAX: (937) 325-5319 6.3 Low headroom hoist (drum diam. 406 mm) (Wire rope hoist) Limit switch part list Pos. Name Limit switch Fixing plate Fixing plate Fixing part set Limit switch trigger part list Pos. Name Plate C-rail Trigger fixing part Pos. Name Track support bracket Adapters Fixing part Pos. Name Nut; Square Screw Washer Specification XC...
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R&M Materials Handling, Inc. 4501 Gateway Boulevard Springfield, Ohio 45502 P.: (937) 328-5100 FAX: (937) 325-5319 6.4 Low headroom hoist (drum diam. 303 mm or 355 mm), girder height ≤ 500 mm (Wire rope hoist) lsa-qa-llb Limit switch part list Pos. Name Limit switch Fixing part set Limit switch trigger part list Pos. Name Trigger Adapter Trigger fixing part Pos. Name Track support bracket Adapters Fixing part Pos. Name Nut; Square Specification XC...
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R&M Materials Handling, Inc. 4501 Gateway Boulevard Springfield, Ohio 45502 P.: (937) 328-5100 FAX: (937) 325-5319 6.5 Low headroom hoist (drum diam. 303 mm or 355 mm), girder height > 500 mm (Wire rope hoist) Limit switch part list Pos. Name Limit switch Specification XC...
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R&M Materials Handling, Inc. 4501 Gateway Boulevard Springfield, Ohio 45502 P.: (937) 328-5100 FAX: (937) 325-5319 6.6 Normal headroom trolley (Chain hoist) lsa-ch-n2d Limit switch part list Pos. Name 1 Limit switch 2 Fixing plate Limit switch trigger part list Pos. Name 4 Trigger Screw Nut Trigger support Pos. Name 5 C-rail Support fixing part list Pos. Name 6 Screw Washer Specification XC... QA-L162W110H93 Amount 1 1 Specification QA-L210W30 DIN933-M10X20-8.
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R&M Materials Handling, Inc. 4501 Gateway Boulevard Springfield, Ohio 45502 P.: (937) 328-5100 FAX: (937) 325-5319 6.7 Crane limit switch assembly, top running end carriages Limit switch part list Pos. Name A Limit switch Fixing plate Fixing plate Trigger fixing part Pos. Name B Trigger Beam clip Fixing set Pos. Name A+B Limit switch assembly set Specification XC...
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R&M Materials Handling, Inc. 4501 Gateway Boulevard Springfield, Ohio 45502 P.: (937) 328-5100 FAX: (937) 325-5319 6.8 Crane limit switch assembly, underrunning end carriages (Wire rope hoist) 1 2 3 4 12 5 2 6 11 7 8 9 10 Pos. 1 2 3 4 5 6 7 8 9 10 11 12 Name Fixing part Washer Screw Trigger Screw Limit switch Screw Support plate Washer Nut Fixing plate Nut Specification CQ-W25T6L30 DIN125-A9-A3G DIN933-M8X25-8.8-A3G CQK-W463H140T5 DIN933-M6X20-8.8-ZN25 XCR-F17 DIN931-M8X80-8.
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R&M Materials Handling, Inc. 4501 Gateway Boulevard Springfield, Ohio 45502 P.: (937) 328-5100 FAX: (937) 325-5319 7 Bridge panel assembly 7.1 Single girder crane (Wire rope hoist) 5. 4. 3. Cable way extension Pos. 1 Name Screw Washer Fixing part Fixing bridge panel brackets Pos. 2 Name Cable way Screw Washer Fixing part Specification DIN933-M8x20-8.8-A3G DIN125-A8-A3G CQ-W25T6L30 Amount 4 4 4 Specification CQP-S... DIN933-M8x45-8.
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R&M Materials Handling, Inc. 4501 Gateway Boulevard Springfield, Ohio 45502 P.: (937) 328-5100 FAX: (937) 325-5319 7.2 Double girder crane (Wire rope hoist) 3 1 1 2 4 5 2 3 5 4 Note! Positions 4 and 5 are alternative fixing types.
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R&M Materials Handling, Inc. 4501 Gateway Boulevard Springfield, Ohio 45502 P.: (937) 328-5100 FAX: (937) 325-5319 7.3 Double girder crane with a service platform (Wire rope hoist) Fixing bridge panel Pos. 1 Name Fixing plate Screw (Threadlocking) Washer Nut Fixing c-rail Pos.2 Name C-rail Nut; Square Screw Washer Specification CQP-L81W50H58T8 DIN913-M8x20-8.
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R&M Materials Handling, Inc. 4501 Gateway Boulevard Springfield, Ohio 45502 P.: (937) 328-5100 FAX: (937) 325-5319 7.4 Single girder crane (Chain hoist) 5. Cable way extension Pos. 1 Name Screw Washer Fixing part Fixing bridge panel brackets Pos. 2 Name Cable way Screw Washer Fixing part Fixing bridge panel Pos. 3 Name Fixing part Support Screw (Threadlocking) Washer Nut Fixing cable way to the girder Pos. 4 Name Beam clip Fixing cable way to the c-rail Pos. 5 Name Track support bracket • 4. 3.
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R&M Materials Handling, Inc. 4501 Gateway Boulevard Springfield, Ohio 45502 P.: (937) 328-5100 FAX: (937) 325-5319 8 Horn assembly 8.1 Crane A. B. C. The horn can be fixed to the console of the festoon assembly as near as possible to the bridge panel. In single girder cranes the horn can be assembled to the bridge panel bracket.
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R&M Materials Handling, Inc. 4501 Gateway Boulevard Springfield, Ohio 45502 P.: (937) 328-5100 FAX: (937) 325-5319 8.2 Solo hoist 2 3 4 5 6 1 7 c_solo_horn Pos. 1 2 3 4 5 6 7 Name Horn Nut Washer Fixing plate Washer Screw Screw 8 Specification Amount DIN985-M4-8-A3G DIN125-A5-A3G QA-L125W80H42 Washer of frame end plate fixing screw Fixing screw of hoist frame end plate DIN84-M4X16-4.8-A2F 2 4 1 2 47/76 R&M Materials Handling, Inc.
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R&M Materials Handling, Inc. 4501 Gateway Boulevard Springfield, Ohio 45502 P.: (937) 328-5100 FAX: (937) 325-5319 9 Buffer stop assembly for single girder crane 9.1 Wire rope hoist 1 endstop-sb endstop-mc 3 2 4 Low headroom hoist (drum diam. 303 mm) Low headroom hoists (drum diam. 355 mm and 406 mm) and Normal headroom hoists (drum diam. 303 mm, 355 mm and 406 mm) To assemble the buffer stops: • Make sure that the buffer hits center (1) of the buffer stop.
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R&M Materials Handling, Inc. 4501 Gateway Boulevard Springfield, Ohio 45502 P.: (937) 328-5100 FAX: (937) 325-5319 9.2 Chain hoist endstop-chain To assemble the buffer stops: • Make sure that the buffer hits center (1) of the buffer stop. • Check, that the buffer stops (2) will stop the hoist on both ends of the crane, not the cable trollies! • Tightening torques: - M10 M12 M20 45 Nm 77 Nm 170 Nm 49/76 R&M Materials Handling, Inc.
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R&M Materials Handling, Inc. 4501 Gateway Boulevard Springfield, Ohio 45502 P.: (937) 328-5100 FAX: (937) 325-5319 10Joint plate assembly 10.1 Joint plate assembly, top running end carriages Pos. EB C, C-Gantry P, L, K R, S Connection Side connection Top connection Top connection Top connection / Side connection Friction rings No No Yes Top yes, side no Tightening torque Screw size Tightening torque M16-10.9 280 Nm M20-8.8 385 Nm M20-10.
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R&M Materials Handling, Inc. 4501 Gateway Boulevard Springfield, Ohio 45502 P.: (937) 328-5100 FAX: (937) 325-5319 10.2 Joint plate assembly, underrunning end carriages Pos. BA, BB, SA, SB Connection Bottom connection Friction rings Yes Tightening torque Screw size Tightening torque M16-10.9 280 Nm M20-10.9 550 Nm • • • • • • Check that joint surfaces are free from dirt, dust and loose particles. Place friction rings around screw holes at bottom of end carriage.
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R&M Materials Handling, Inc. 4501 Gateway Boulevard Springfield, Ohio 45502 P.: (937) 328-5100 FAX: (937) 325-5319 11Load display assembly ldp-g ldp-et Fixing to an end truck Drill 4xM10 tapped holes for assembly Pos. Name Fixing part set Fixing to a bottom flange of a main box girder Specification CQ-012 Amount 1 Assemble the load display as close as possible to the bridge panel. 52/76 R&M Materials Handling, Inc. reserves the right to alter or amend the above information without notice.
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R&M Materials Handling, Inc. 4501 Gateway Boulevard Springfield, Ohio 45502 P.: (937) 328-5100 FAX: (937) 325-5319 12Crane light assembly 12.1 I-Valo light, fixing to a flange of a main girder Pos. 1 2 3 4 5 6 7 8 9 Name Nut Washer Plate Fixing part Tube Fixing Plate Screw Nut Washer Specification DIN985-M8-8-A3G DIN126-A8-A3G CQ-W58H100T8 CQX-M8D8L104 CQ-W50H50T4 1700 (1) / CQ-L1000W50H50T2 (2) CQP-L80W80H6 DIN931-M8x90-8.
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R&M Materials Handling, Inc. 4501 Gateway Boulevard Springfield, Ohio 45502 P.: (937) 328-5100 FAX: (937) 325-5319 12.2 Titano light, fixing to a flange of a main girder Pos. 1 2 3 4 5 6 7 8 9 Name Nut Washer Plate Fixing part Tube Fixing Plate Screw Nut Washer Specification DIN985-M8-8-A3G DIN126-A8-A3G CQ-W58H100T8 CQX-M8D8L104 CQ-W50H50T4 1700 (1) / CQ-L1000W50H50T2 (2) CQP-L80W80H6 DIN931-M8x80-8.
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R&M Materials Handling, Inc. 4501 Gateway Boulevard Springfield, Ohio 45502 P.: (937) 328-5100 FAX: (937) 325-5319 13Flashing light assembly 13.1 Flashing light assembly, top running end carriages Pos. 1 2 3 4 5 6 • Name Washer Nut Crane towing arm Plate Fixing plate Screw Specification DIN125-A8-A3G DIN985-M8-8-A3G CQP-L195W150H135 CQP-L80W80H6 EN10025-S235JR-2MM 170X102 DIN931-M8x80-8.8-A3G Amount 8 4 1 1 1 4 In conductor rail type of power supply the towing arm (part number 3) is not needed.
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R&M Materials Handling, Inc. 4501 Gateway Boulevard Springfield, Ohio 45502 P.: (937) 328-5100 FAX: (937) 325-5319 13.2 Flashing light assembly, underrunning end carriages 1 3 4 5 6 7 2 8 9 Pos. 1 2 3 4 5 6 7 8 9 • Name Screw Washer Towing arm Fixing plate Nut Washer Nut Fixing plate Screw Specification DIN931-M8X80-8.8-A3G DIN125-A8-A3G CQP-L80W80H6 DIN934-M4-8-A3G DIN125-A4-A3G DIN985-M8-8-A3G CQ-L170W128H140T2.5 DIN933-M4X30-8.
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R&M Materials Handling, Inc. 4501 Gateway Boulevard Springfield, Ohio 45502 P.: (937) 328-5100 FAX: (937) 325-5319 14Radio assembly Pos. 1 2 3 4 5 6 7 8 9 10 • • • Name Bracket Fastener Fastener Washer Washer Rail; C-Rail Beam Clip Beam Clip Screw Fixing Part Specification CQ-L128W280H378T3 CQ-D42/85182306 CQ-D51/85182309 DIN127-AB-A3G DIN125-AB-A3G KC-020276-1800 KC-020181-08 KC-020180-08X36 DIN933-MBX25-8.
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R&M Materials Handling, Inc. 4501 Gateway Boulevard Springfield, Ohio 45502 P.: (937) 328-5100 FAX: (937) 325-5319 15Radio assembly (solo) 2 3 4 12 5 11 6 10 1 6 7 Pos. 1 2 3 4 5 6 7 8 9 10 11 12 Name Radio Support plate Screw Washer Nut Washer Nut Rubber bushing Support plate Plate Washer Screw 7 Specification QA-L374W70H10-7021 DIN912-M10X30-8.
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R&M Materials Handling, Inc. 4501 Gateway Boulevard Springfield, Ohio 45502 P.: (937) 328-5100 FAX: (937) 325-5319 16Cable plugs and paths 16.1 Single girder crane plug layout and cable paths (Wire rope hoist) 1. Upside-down fixed C-rail. 2. An alternative cable path to travelling machinery for those areas where this cable must be protected. 59/76 R&M Materials Handling, Inc. reserves the right to alter or amend the above information without notice.
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R&M Materials Handling, Inc. 4501 Gateway Boulevard Springfield, Ohio 45502 P.: (937) 328-5100 FAX: (937) 325-5319 16.2 Single girder crane plug layout and cable paths, two hoists (Wire rope hoist) 1. Upside-down fixed C-rail. 2. An alternative cable path to travelling machinery for those areas where this cable must be protected. 60/76 R&M Materials Handling, Inc. reserves the right to alter or amend the above information without notice.
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R&M Materials Handling, Inc. 4501 Gateway Boulevard Springfield, Ohio 45502 P.: (937) 328-5100 FAX: (937) 325-5319 16.3 Single girder crane plug layout and cable paths, three hoists (Wire rope hoist) 1. Upside-down fixed C-rail. 2. An alternative cable path to travelling machinery for those areas where this cable must be protected. 61/76 R&M Materials Handling, Inc. reserves the right to alter or amend the above information without notice.
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R&M Materials Handling, Inc. 4501 Gateway Boulevard Springfield, Ohio 45502 P.: (937) 328-5100 FAX: (937) 325-5319 16.4 Double girder crane plug layout and cable paths (Wire rope hoist) A/B Alternative cable paths 62/76 R&M Materials Handling, Inc. reserves the right to alter or amend the above information without notice.
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R&M Materials Handling, Inc. 4501 Gateway Boulevard Springfield, Ohio 45502 P.: (937) 328-5100 FAX: (937) 325-5319 16.5 Double girder crane plug layout and cable paths, two hoists (Wire rope hoist) A/B Alternative cable paths 63/76 R&M Materials Handling, Inc. reserves the right to alter or amend the above information without notice.
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R&M Materials Handling, Inc. 4501 Gateway Boulevard Springfield, Ohio 45502 P.: (937) 328-5100 FAX: (937) 325-5319 16.6 Double girder crane plug layout and cable paths, three hoists (Wire rope hoist) A/B Alternative cable paths 64/76 R&M Materials Handling, Inc. reserves the right to alter or amend the above information without notice.
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R&M Materials Handling, Inc. 4501 Gateway Boulevard Springfield, Ohio 45502 P.: (937) 328-5100 FAX: (937) 325-5319 16.7 Plug diagram, (Wire rope hoist) E0 01 X012. X012 E1 X251 X211 X221 X521 X31A1 X32A1 X251. X211. X221. X521. X31A1. X32A1. 25 21 22 X212. X222. 52 31A 32A X212 X222 H-M1 H-M2 X511. X31A2. X32A2. X511 X31A2 X32A2 H-S1 E3 51 E2A 41E 42E X41E2. X42E2.
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R&M Materials Handling, Inc. 4501 Gateway Boulevard Springfield, Ohio 45502 P.: (937) 328-5100 FAX: (937) 325-5319 16.8 Plug diagram, two hoists (Wire rope hoist) E0 II 01 I X012. X012 E1 X251 X211 X221 X521 X31A1 X32A1 X31B1 X32B1 X251. X211. X221. X521. X31A1. X32A1. X31B1. X32B1. 25 21 22 X212. X222. 52 31A 32A 31B 32B X212 X222 H-M1 H-M2 X511. X31A2. X32A2. X31B2. X32B2. X511 X31A2 X32A2 X31B2 X32B2 H-S1 E3 51 E3 E2A 41E 42E X41E2.
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R&M Materials Handling, Inc. 4501 Gateway Boulevard Springfield, Ohio 45502 P.: (937) 328-5100 FAX: (937) 325-5319 16.9 Plug diagram, three hoists (Wire rope hoist) E0 II III 01 I X012. X012 E1 X251 X211 X221 X521 X31A1 X32A1 X31B1 X32B1 X31C1 X32C1 X251. X211. X221. X521. X31A1. X32A1. X31B1. X32B1. X31C1. X32C1. 25 21 22 X212. X222. 52 31A 32A 31B 32B 31C 32C X212 X222 H-M1 H-M2 X511. X31A2. X32A2. X31B2. X32B2. X31C2. X32C2.
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R&M Materials Handling, Inc. 4501 Gateway Boulevard Springfield, Ohio 45502 P.: (937) 328-5100 FAX: (937) 325-5319 16.10 Single girder crane plug layout and cable paths (Chain hoist) 1-g-p_chain 68/76 R&M Materials Handling, Inc. reserves the right to alter or amend the above information without notice.
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R&M Materials Handling, Inc. 4501 Gateway Boulevard Springfield, Ohio 45502 P.: (937) 328-5100 FAX: (937) 325-5319 16.11 Plug diagram (Chain hoist) E2A vs-p-l-chain Symbol E0 E1 H-S1 H-M1 H-M2 Definition Crane power supply Bridge panel Crane limit switch Crane traveling motor 1 Crane traveling motor 2 Symbol E3 E2A EM1 EM2 E-S2 Definition Push Button trolley and push button Hoist panel Hoist traveling motor 1 Hoist traveling motor 2 Hoist limit switch 69/76 R&M Materials Handling, Inc.
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R&M Materials Handling, Inc. 4501 Gateway Boulevard Springfield, Ohio 45502 P.: (937) 328-5100 FAX: (937) 325-5319 16.12 Solo hoist with moveable pendant plug layout and cable paths (Wire rope hoist) 3-g-p 70/76 R&M Materials Handling, Inc. reserves the right to alter or amend the above information without notice.
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R&M Materials Handling, Inc. 4501 Gateway Boulevard Springfield, Ohio 45502 P.: (937) 328-5100 FAX: (937) 325-5319 16.13 Solo hoist with fixed pendant plug layout and cable paths (Wire rope hoist) 4-g-p 71/76 R&M Materials Handling, Inc. reserves the right to alter or amend the above information without notice.
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R&M Materials Handling, Inc. 4501 Gateway Boulevard Springfield, Ohio 45502 P.: (937) 328-5100 FAX: (937) 325-5319 16.14 Plug diagram, movable pendant (Wire rope hoist) M M vs-p-l-solo1 Symbol 1 E3 E2A Definition To the power supply Push Button trolley and push button Hoist panel Symbol EM1 EM2 E-S2 Definition Hoist traveling motor 1 Hoist traveling motor 2 Hoist limit switch 72/76 R&M Materials Handling, Inc. reserves the right to alter or amend the above information without notice.
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R&M Materials Handling, Inc. 4501 Gateway Boulevard Springfield, Ohio 45502 P.: (937) 328-5100 FAX: (937) 325-5319 16.15 Plug diagram, fixed pendant (Wire rope hoist) M M vs-p-l-solo2 Symbol 1 E2A EM1 Definition To the power supply Hoist panel Hoist traveling motor 1 Symbol EM2 E-S2 Definition Hoist traveling motor 2 Hoist limit switch 73/76 R&M Materials Handling, Inc. reserves the right to alter or amend the above information without notice.
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R&M Materials Handling, Inc. 4501 Gateway Boulevard Springfield, Ohio 45502 P.: (937) 328-5100 FAX: (937) 325-5319 17Crane cable ways 17.1 Assembly examples A. Primary cable channel mounting location B. Additional cable way if needed C. Alternative cable channel mounting location 120. Cable way width 120 mm 220. Cable way width 220 mm A. Primary cable channel mounting location C. Alternative cable channel mounting location 1.
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R&M Materials Handling, Inc. 4501 Gateway Boulevard Springfield, Ohio 45502 P.: (937) 328-5100 FAX: (937) 325-5319 B. Service platform In the case of service platform there is a possibility to assemble cables of lights, limit switches, travelling machineries etc in a cable way that situates between main girder and service platform. This cable way do not include in standard delivery. This has to be ordered separately. 17.
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R&M Materials Handling, Inc. 4501 Gateway Boulevard Springfield, Ohio 45502 P.: (937) 328-5100 FAX: (937) 325-5319 Fastening to a C-rail Wall mounting End fastening onto a wall • • • Joint Spacing for brackets 3 and 4 is appr. 500 mm. Fastening with M8x16 screw & washer Assembly drillings M8 Pos.