Manual number ITKU-11-03-11-11-A Labelling scales: • WPW/E • WPW/E/H MANUFACTURER OF ELECTRONIC WEIGHING INSTRUMENTS RADWAG 26 – 600 Bracka 28 Street - POLAND Radom,tel.+48483848 800, tel/fax +4848 385 00 10, sales department +4848 366 80 06 www.radwag.
NOVEMBER 2011 -2-
TABLE OF CONTENT 1. INTENDED USE .......................................................................................................................................7 2. PRECAUTIONARY MEASURES ..............................................................................................................8 2.1. 2.2. 2.3. 2.4. 3. 4. 5. 6. 7. 8. 9. Precautions .....................................................................................................................................................
15.4. Cooperation with a transponder card reader ..........................................................................................................46 15.4.1. Selecting of communication port..................................................................................................................47 15.4.2. Procedure of ascribing card numbers to operators......................................................................................47 15.5. Cooperation with an additional display ........
23.2. Start mass adjustment ............................................................................................................................................97 24. WORK MODES ....................................................................................................................................98 24.1. 24.2. 24.3. 24.4. 24.5. Setting accessibility of work modes ........................................................................................................................
27.5.3. I/O diagram ................................................................................................................................................146 27.5.4. Description of input output wires................................................................................................................147 27.6. DP1 – module for an additional platform ..............................................................................................................147 27.6.1.
1. INTENDED USE Scales with PUE C41H terminal are industrial scales with a possibility of working in high humidity and a wide temperature range -10÷40°C. The terminal is equipped with fields of LEDs (light emitting diodes). Tarring within the whole range of measurement allows to determine the net mass of loads.
2. PRECAUTIONARY MEASURES 2.1. Precautions A. Please, read carefully this user manual before and use the device according to its intended use. B. Devices that are to be withdrawn from usage should be sent back to the producer or in case of own utilization do it according to the law. 2.2. Accumulator / battery pack WPW scales include gel cell accumulators SLA (Sealed Lead Acid type) 6V 3 to 4Ah of capacity. The device connected to mains inteligently monitors the battery state and charges it if possible.
2.3. Operation in a strong electrostatic field If the device is about to operate in a strong electrostatic field (e.g. printing houses etc.) it should be connected to the earthing. Connect it to the clamp terminal signed . 2.4. Washing scales intended for meat processing industry Weighing platforms are made of stainless steel (according to standards PN–0H18N9, EN-1.4301, AISI–304) and silicon elements.
To wash waterproof platform scales and indicators/terminals neither jet of water nor hot water shall be used, in order not to damage the silicon gaiter that covers the load cell inside the platform and the overlay or glands in the indicator/terminal. To wash pans of platform scales they should be taken off first. Then they can be washed ether with the jet of water or by immersion.
3. WARRANTY CONDITIONS A. RADWAG is obliged to repair or change those elements that appears to be faulty because of production and construction reason, B. Defining defects of unclear origin and outlining methods of elimination can be settled only in participation of a user and the manufacturer representatives, C. RADWAG does not take any responsibility connected with destructions or losses derives from non-authorized or inappropriate (not adequate to manuals) production or service procedures, D.
4. MAIN DIMENSIONS Main dimensions of PUE C41H 5.
Notice: In accordance to the number of mounted modules the number and the placement of glands and connectors can vary. Connectors and glands mentioned in the standard solution appears in every option in the same place regardless of the option. 6. UNPACKING AND MOUNTING A. Take the device out of the package, B. Put the scale on an even stiff ground, C. Level the platform using an external or internal level condition indicator. Use levelling feet to do it. 7.
8. KEYBOARD 9. PICTOGRAMS No Pictogram Description 1. Zero indication (Autozero zone) 2. Equilibrium 3. Weighing mode kg (g) Battery/accumulator 4. 5. Net Tare has been introduced 6. Min Lower threshold 7. OK Proper mass 8. Max Upper threshold or TOP mode Counting pcs 9. 10. % Weighings in percents 11. ► Animals weighings (right side if the display) 12. ► Labelling mode (right side if the display) Dosing 13. 14. | ------ | Bargraph 15. First platform 16.
9.1.
Selection purpose variables … N/A Work mode selection N/A Log out Inscribing thresholds (MIN, MAX) Statistics view … … N/A Programmable Caution: After pressing , functions of keys change while in the menu. The way of using them is described below. 11. MENU - PARAMETERS 11.1. Overview of parameters The menu has been divided into 10 basic groups. Each group has its individual name starting with the capital letter P. Names of groups and their contents are shown below. PARAMETERS P 1 SCALE PARAMETERS P 1.
P 1.2.1 FITER P 1.2.2 MED. FILTER P 1.2.3 LO THRESH. P 1.2.4 TARE MODE P 1.2.5 BASIC UNIT P 1.2.6 AUTOZERO P 1.2.7 DOS. FILTER P 1.3 FACTORY NO | | | | | | | | AVERAGE YES 20 d STDRD kg YES 1 0 | | | | 9600 8 NO 1 | | | | 9600 8 NO 1 | | 9600 NO | | | | | | | | SERVER 192.168.0.2 255.255.255.0 192.168.0.1 4001 192.168.0.3 2000 60 | | | | NO 1 NONE YES | | | NO 0 NO | NO | | | NO 0 0 | NO P 2 COM PORTS PARAMETERS P 2.1 RS 485 P 2.1.1 BAUD RATE P 2.1.2 DATA BITS P 2.1.3 PARITY BIT P 2.1.
P 3.5 ADDITIONAL DISPLAY P 3.5.1 DISPL. PORT P 3.5.2 DISPL. TYPE | | NO LCD | | | * FUNKCJA * * FUNKCJA * YY-MM-DD | | | | | | | | WHEN STAB YES NO STANDARD * FUNCTION * * FUNCTION * * FUNCTION * * FUNCTION * | | | | | | NO ADMIN ADMIN NUM NUM GENERAL | | | | | | | YES YES YES YES YES YES YES | | | | | NONE NONE NONE NONE NONE | 15 | | | | | 1 5 5 1_2 NONE | NONE P 4 DATA / CZAS P 4.1 POKAŻ CZAS P 4.2 USTAW CZAS P 4.3 FORMAT DAT. P 5 PRINTOUTS P 5.1 AUTO. PRINT P 5.2 STAB. PRINT P 5.
P 7.4.6.2 START CORRECTIONS P 7.4.6.3 MAX CORRECTIONS P 7.4.6.4 AVERAGING VALUE P 7.5 LABELLING P 7.5.1 C. LABEL P 7.5.2 CC LABEL P 7.5.3 N 1 P 7.5.4 M 1 P 7.5.5 N 2 P 7.5.6 M 2 P 7.5.7 EAN POINT. POS. P 7.5.8 NO OF LABELS. P 7.5.9 NO OF LAB. C P 7.5.10 NO OF LAB. CC P 8 I/O CONFIG P 8.1 EXTERNAL BUTTONS P 8.1.1 TARE BUTT. P 8.1.2 PRINT BUTT. P 8.1.3 ZERO BUTT. P 8.1.4 START BUTT. P 8.1.5 STOP BUTT. P 8.1.6 EXT. START P 8.1.7 TERM. BUTT. P 8.1.8 CHUTE PERM. P 8.2 OUTPUT CONF. P 8.2.1 MIN P 8.2.2 OK P 8.2.
P 10.1.2 CALIBRATION P 10.2 PLATF. 2 CALIB P 10.2.1 STRT M. ADJ P 10.2.2 CALIBRATION | * FUNCTION * | | * FUNCTION * * FUNCTION * 11.2. Navigating within the menu level Use keyboard to browse the menu. 11.2.1.
11.2.2. Quick access It is possible to move quickly within the parameters’ menu using to . Procedure: 11.3. Return to weighing Press , until you see SAVE CHANGES ?. Then you press: – confirms changes or scale returns to weighing. - 21 - – skips changes.
12. WEIGHING Put a load you want to weigh on the weighing pan. When the pictogram appears it means that the result is stable and ready to read. 12.1.
• Avoid side loads, particularly side shocks should be avoided: 12.2. Tarring In order to determine the net mass put the packaging on the pan. (Net pictogram will be displayed in After stabilising press the left upper corner and zero will be indicated). After placing a load on the weight pan net mass will be shown. Tarring is possible within the whole range of the scale. After unloading the pan the display shows the tarred value with minus sign.
• Press , • In the lower line you will see an editing field: • Inscribe the tare value: , • Press • The scale return to weighings mode The inscribed tare value can be seen on the display with „–” sign. Tare can be inscribed anytime in weighings mode. 12.4. Zeroing To ZERO the scale press: . The scale will display zero and following pictograms: and Zeroing is only possible within the scope of ±2% of full scale. While zeroing outside the scope of ±2% you will see Err2. .
12.5. Weighings in two ranges Switching between the I range and the II range happens automatically (exceeding Max of the I range). Weighings in the second range is signalled by a pictogram in the top left corner of the display. Then weighings is done with the accuracy of the II range to the moment ) where the scale switches back of returning to zero (autozero range to the I range. 12.6. Toggling between weight units 12.6.1.
Selection: • When the main unit is [kg], users can select among: [kg, lb, oz, ct, N, g] , for verified scales [lb, oz, N] are not accessible; • When the main unit is [g], users can select among: [g, kg, lb, oz, ct, N] , for verified scales [lb, oz, N] are not accessible. 12.6.2. Toggling between weight units Press the Units key to toggle between weight units. Accessible units: • When [kg] is the basic unit, users can toggle between: [kg, lb, oz, ct, N, g].
13. MAIN PARAMETERS Users can adjust the scale to external ambient conditions (filtering level) or particular needs (autozero operation, tare memory). This parameters are present in . 13.1. Filtering level Procedure: • While in weighings mode press and then: Return to weighing: See 11.3. Notice: The higher filtering level the longer stabilization time.
13.2. Median filter This filter eliminates short mechanical shocks. Procedure: • Enter and then: NO - filter disabled YES - filter enabled Return to weighing: See 11.3. 13.3. Dosing filter setting In PUE 41 terminals an special averaging filter for dosing process has been implemented. The result of this filtration, instead of traditional filters for static weighing, is compared with dosing setpoints. The filter parameter is the number of samples from the A/D converter (1 to 10).
As dosing is a kind of dynamic state, which results in continuous changes in measurements, the averaged number of samples in the filter have an effect on the result. An example situation is illustrated below: The upper blue line represents results for n=1 samples in the filter buffer (averaging is off). The lower red line represents the same process when the filter is set to n=10. The difference depends on the dynamics (dosing rate) of changes either.
Procedure: • Enter according to 11.2. of the manual: Return to weighing: See 11.3. 13.4. Minimal mass parameter Parameter PROG LO is related to following functions: - automatic tare, - automatic operation, - weighing animals. The next automatic tarring can be performed after the indication reaches the gross value below LO THRESH. For automatic weighing the next weighings can be performed after the indication reaches the net value below LO THRESH.
Return to weighing: See 11.3. 13.5. Tare function This parameter allows to set appropriate parameters for tarring. Procedure: • Enter according to 11.2.
AUTO - disable automatic tare (the mode is remembered after restart); NORMAL - tarring by pressing MEMORY - SUM - tare memory mode - the last tare value is being kept in a non-volatile memory, Net pictogram is displayed. sum of tares – summing up a product tare value with a tare from the database of tare values or with an inscribed one. ; Return to weighing: See 11.3. 13.6. Autozero The autozero function has been implemented in order to assure precise indications.
NO - Autozero disabled YES - Autozero enabled Return to weighing: See 11.3. 14. PORTS PARAMETERS It is possible to connect external devices (printer, computer) to the ports: • • • • RS 232 (1) RS 232 (2) RS 485 Ethernet Configuration can be done in: . 14.1. RS 232, RS 485 setting For setting: RS 232, RS 485 use following parameters: • • • • Baud rate Data bits Stop bit Parity - 2400 - 115200 bit / s - 7, 8 - 1, 1.
Return to weighing: See 11.3. 14.1.2. Baud rate of RS 485 Procedure: • Enter according to 11.2. and then: Return to weighing: See 11.3.
14.1.3. RS 232 parameters Procedure: • Enter and press • Using scroll to and press • The selected value confirm with • Using : , go to and press • The selected value confirm with • Using , : , go to and press : • The selected value confirm with , Caution: Search chapter 32.2.2 of this manual to find details on connecting the scale with EDYTOR WPW via RS232. Return to weighing: See 11.3.
14.1.4. Setting of RS 485 parameters Procedure: • Enter and press • Using go to and press • The selected value confirm with • Using : , go to and press • The selected value confirm with • Using , , go to and press • The selected value confirm with Return to weighing: See 11.3.
14.2. ETHERNET setting ETHERNET can be configured in . Inventory of default parameters: No NAME VALUE DESCRIPTION P2.4.1 WORK MODE SERVER, CLIENT Ethernet connection as Server or Client. SERVER – scale waits for connection CLIENT – scale initiates the connection to a HOST. P2.4.2 IP ADDRESS 192.168.0.2 Setting an IP address. P2.4.3 SUBNET MASK 255.255.255.0 Setting a subnet mask for Ethernet connection. P2.4.4 GATEWAY 192.168.0.1 Setting a gateway for Ethernet connection.
Return to weighing: See 11.3. 15. EXTERNAL DEVICES 15.1. Cooperation with a computer WPW scales can cooperate with computers of IBM PC class. In submenu you can configure interfaces. WPW scales can cooperate with the EDYTOR WPW program. The indicator window reflects the view of a typical indicator display with all necessary pictograms. The program allows to configure a scale easily, design printout patterns, supervise databases, set parameters, collect and save printouts etc. Caution: 1.
Caution: Standard scales can communicate with computers only via RS232(1) or RS485. Return to weighing: See 11.3. 15.1.2.
Caution: The procedure of designing non-standard printouts is described in chapter 17.6 of this manual. Return to weighing: See 11.3. 15.1.3. Address setting Procedure: • Enter < P3.1 COMPUTER > according to 11.2. and then: • Inscribe a value (0 to 254) and press . Return to weighing: See 11.3. 15.1.4. Commands operating of communication protocol User in parameter has possibility to set communication protocol designed to communicate between RADWAG scale and external device.
Procedure: • Enter < P3.1 COMPUTER > according to 11.2. and then: Return to weighing: See 11.3. 15.1.5. Cooperation with „E2R System” Scales can cooperate with computer software „E2R System” that is a modular system for complex production supervising by monitoring of weighings processes. Caution: Enabling cooperation of the device with program „E2R System” can be done only by the manufacturer or authorized Service. 15.1.5.1.
Return to weighing: See 11.3. 15.1.5.2. Buffer for weighings Users can declare the quantity of performed measurements to be saved in the internal buffer in the scale in case of operating OFF-LINE (no transmission to „E2R SYSTEM”). After reconnecting with „E2R SYSTEM” all measurements from the internal buffer will be sent to the database of the computer program. Procedure: • Enter < P3.1 COMPUTER > according to 11.2.
Return to weighing: See 11.3. 15.1.5.3. The lock of product change Users can lock changing products by scale operators cooperating with „E2R SYSTEM”. Procedure: • Enter < P3.1 COMPUTER > according to 11.2. and then: Return to weighing: See 11.3. 15.2. Cooperation with printers Press to send the current measurement together with the weighing unit to a printer. 15.2.1. Communication port scale - printer Following ports can be used: • • • • RS 232 (1) RS 232 (2) RS 485 Ethernet.
Procedure: • Enter and then: Return to weighing: See 11.3. 15.3. Cooperation with a barcode scanner The scale gives possibility to cooperate with barcode scanners. It is used for quick search of database of assortment. Caution: In set the baud rate for the same as your barcode scanner requires (default 9600b/s). See details for cooperation with barcode scanners in chapter 32.1 of this manual. 15.3.1.
Return to weighing: See 11.3. 15.3.2. Setting the START parameter Procedure: • Enter
Return to weighing: See 11.3. 15.3.3. Setting the LENGTH parameter Procedure: • Enter and then set the LENGTH parameter – the number if character in barcodes (counting from START) that is to be analysed during the assortment database search: Return to weighing: See 11.3. 15.4.
Caution: In parameters set the baud rate for the one that requires the barcode scanner (default 9600b/s). 15.4.1. Selecting of communication port In parameters and then select a communication port with the transponder card reader: Return to weighing See 11.3. 15.4.2. Procedure of ascribing card numbers to operators In order to log in using a transponder card you need to have it previously ascribed to a specific operator.
• In parameters set the baud rate (default 9600b/s). • Enter the database of operators and then find and edit the required operator. Find field: • Approaching a card to the reader results in displaying the card number in the field, • Press to confirm, • Return to weighing – chapter 11.3. 15.5. Cooperation with an additional display 15.5.1.
Return to weighing: See 11.3. 15.5.2. Selecting an additional display type Procedure: • Enter < P3.5 ADDITIONAL DISPLAY > according to 11.2. and then: Return to weighing: See 11.3.
16. DATE / TIME SETTING Enter to set these parameters. 16.1. Time view Procedure: Return to weighing: See 11.3. 16.2.
• After pressing you will see: • Enter an appropriate value and confirm it with , • You will have to enter the following variables in sequence: - MONTH - DAY - HOUR - MINUTE • After confirming the last value with date and time: you will see the current Return to weighing: See 11.3. 16.3. Date format Date can be displayed in different format.
YY - MM - DD YY - DD - MM DD - MM - YY - year - month – day - year - day - month - day - month - year Return to weighing: See 11.3. 17. PRINTOUTS 17.1. Printout type Setting the parameter can set a type of printout: Procedure: • Enter according to 11.2.
NO WHEN STB CONTIN. LAST STB - ONE PRINT EACH STABILE - manual printout automatic printout after stabilising continuous printouts printing the last stable result after taking of a load, before reaching the LO-. value Single print over -LOAutomatic printout of each stable measurement over the -LO- Return to weighing: See 11.3. 17.2. Printout of stable / unstable data Enter , to set the printout as: • Stable data, • Immediate data.
Procedure: • Enter according to 11.2. and then: Return to weighing: See 11.3. Notice: In case of verified scales is not accessible for users. 17.3. Checkweighing mode In this mode printout is possible only when the result is between Min, Max thresholds. Procedure: • Enter according to 11.2.
Return to weighing: See 11.3. 17.4. Non-standard printouts Users have possibility to design non-standard printouts in . Procedure: • Enter according to 11.2. and then: Return to weighing: See 11.3. 17.5. Designing non-standard printouts To create a non-standard printout: • Enter according to 11.2.
• After pressing , you will see a cursor. Software is ready to accept your data. Non-standard printout can comprise: • • • • Constant texts, Variables from different work modes (mass, date, thresholds etc.), Non-standard printout design can include max. 320 characters, Non-standard printout sent to a printer can include max. 640 characters, • Up to 4 non-standard printouts can be designed. Caution: 1. During designing non-standard printouts all special characters like CRLF, tabulators etc.
17.6.2.
%068 %070 %126 %127 %128 %131 %132 %134 %136 %137 %138 %139 %140 Gross mass EAN 128 Date in EAN 128 Reference quantity for counting pieces Difference of tare values (a product tare value subtracted from present tare value) Batch number (6 characters) Dosing net mass in calibration unit Present number of records in the weighing database Batch number (10 characters) Present correction for dosing in calibration unit Present corrected MAX threshold for dosing Loss in weight in per cents Net mass in calibration
%052 %053 %054 %055 %057 %062 %063 %065 %066 %069 %071 %072 %100 %101 %102 %103 %104 %105 %106 %107 Net value Net value for c labels Net values for cc labels Gross value Expiration date (current date + number of days) Net value in EAN 13 (6-character code) Net value in EAN 13 (expanded 7-characters’ code for supermarkets) Net mass for c label in EAN 128 Net mass for cc label in EAN 128 Product price in EAN 128 Product date in EAN 128 Expiration date in EAN 128 Net cumulative mass in EAN13 (6-digit code) Ne
Caution: Remember that the name of a new printout design should have the following pattern: WGXX , where: XX – subsequent number of printout. 17.6.5.
RP03 Operator code Assortment code Contractor code Sum of weighings Number of weighings Start date End date Notice: Remember that the name of a new printout design should have the following pattern: RPXX , where: XX – subsequent number of printout. 17.6.6.
18. DATABASES 18.1. Logging procedure In case of activating of logging procedure (submenu ), an operator after switching on has to perform a jogging procedure which consists in inscribing a password. Operators can also use a transponder cards for this procedure provided the terminal is equipped in a transponder card reader (see 15.4). Procedure: • Enter and then: Return to weighing: See 11.3.
Caution: In case there are no data in the operators’ database press to skip the logging procedure and add at least one operator with the highest level access. If no ADMINISTRATORS are defined there will be no access to some functions designated only for administrators. 18.2. Access level 18.2.1. Access level to edition of databases Any administrator is able to set one of three levels of edition of databases: administrator, advanced operator or operator.
Notice: This setting is valid although standard logging is disabled. 18.2.2. Access level for disabled logging The scale program gives possibility to set an access level in case of disabling logging procedure. Procedure: • Enter and then: OPERATOR - Can perform weighings, edit P1, P4, P9 parameters; cannot edit databases and erase statistics; cannot change weighing thresholds Min, Max, cannot adjust the standard mass in modes “counting pieces” and “deviations”. ADVANCED OP.
18.3. Password type It is possible to set the password type to inscribe. Procedure: • Enter according to 11.2. and then: NUM ALPHANUM - only digits 0 to 9 alphanumeric password Return to weighing: See 11.3. 18.4. Type of codes There is possible to select a type of codes. You can set this in database settings.
NUM ALPHANUM - only digits 0 to 9 alphanumeric password Return to weighing: See 11.3. 18.5. Access to edition of databases Procedure: Return to weighing: See 11.
Notice: Users can access different things in the menu according to their Access levels. It also concerns an access to databases. 18.6. Quick searching in databases Users can search databases using different criteria: • Code, • Name, • Record number. This procedure is applicable for: operators, assortment, materials and contractors. 18.6.1. Quick code search Procedure: (select / view products • While in any work mode press in the assortment database) and then: .
Notice: If the search result is not successful the message in the bottom line is displayed for 1 second and then software returns to displaying the current record. Return to weighing: See 11.3. 18.6.2. Quick name search Procedure: (select / view products • While in any work mode press in the assortment database) and then: . • Inscribe the name you search and then press • The program displays the record you search in the bottom line.
18.6.3. Quick number search Procedure: • While in any work mode press (select / view products in the assortment database), • Scale program displays the record number one in the bottom line: • Using numeric keys to enter a required record number, • Scale program displays the record in the bottom line: Return to weighing: See 11.3. 18.7. Database of operators The database of operators can hold up to 100 records in standard setting of databases. Defining of operators: • Enter databases according to 18.5.
• Press to add an operator, • In the bottom line you will see the first line for inscribing data. • You can enter the edition end confirm any data by pressing You can select fields using . Fields in an operator record: NAME Operator name (max. 40 characters) CODE Operator code (max. 6 characters) PASSWORD Password for logging (max. 8 characters) CARD CODE Transponder card code (max. 15 digits) AUTHORIS.
• To edit a defined operator press • To delete all records press , . Return to weighing: See 11.3. 18.8. Assortment database The assortment database can comprise up to 3000 records. Procedure: • Enter databases according to 18.5 of this manual: • In case the database is empty you will see: • Press to add a record, • You will see the first empty record in editing mode. • Entering edition and confirming changes can be made by pressing . Select fields to be changed using - 71 - keys.
Fields in the assortment database: NAME Product name (max. 40 characters) CODE Product code (max. 7 characters) EAN Constant code that can be used as a barcode (max.
• To erase the selected record press • To edit the selected record press • To clear the database press , , . Return to weighing: See 11.3. 18.9. Database of weighings Every result sent from the scale to a printer is also saved in the database of weighings. There is possible to save up to 30 000 records in database in standard setting. Procedure: • Enter the database according to 18.5.
• When the database is empty you will see: • In case when the database is not empty, you will see the first record (date, mass, unit): • To delete the selected record press • To delete all records press , . • To print the selected record press . Notice: 1. Single record can be deleted only when first in the database (the oldest record). 2. The printout pattern and variables for designing non-standard printouts are described in ch. 17.6 of his manual. Return to weighing: See 11.3. 18.10.
• To enter a tare value • Using numerical keys with , to inscribe a value and confirm , one more time to return to the weighing mode. • Press You will see the entered value with „–”. • To delete a selected tare press • To edit a selected tare press • To delete all tare press , , , • You can browse the database using a position number using to or by inscribing . Notice: If the inscribed tare value is to high following terror message will be displayed: . Return to weighing: See 11.
18.11.1. Editing general purpose variables Procedure: • Enter databases according to 18.5 and then: • To add or modify a record (inscribing characters like in mobile phones) press , • To add or modify a record (inscribing only digits 0 to 9) press • To clear a field press when you are in, • Using appropriate keys inscribe a variable and confirm it by pressing , • You can browse the variables using a variable position number to Return to weighing: See 11.3.
18.11.2. General purpose variables in printouts The database of general purpose variables can comprise up to 100 records. Each record can hold up to 320 characters. Each variable has prescribed a code number formatted as% XXX or XXX YY: inserting to the printer buffer a dedicated variable, where: % XXX - XXX – is between 801 to 900, which is equivalent to subsequent records in the database (e.g. code 802 is equivalent to the 2nd position in the database).
• In case the database is empty you will see: • Press to add a record, • You will see the first field for edition. • Entering edition and confirming changes can be made by pressing . Select fields to be changed using Fields in records of materials: NAME Material name (max. 40 characters) CODE Material code (max. 6 characters) • After defining all fields press , • You will see the following inscription: - 78 - keys.
• Press to save changes, • You will see the product name you have edited: • To erase the selected record press • To edit the selected record press • To clear the database press , , . Return to weighing: See 11.3. 18.13. Database of contractors The database of contractors can comprise 500 records. Procedure: • Enter databases according to 18.
• Press to add a record, • You will see the first field for edition. • Entering edition and confirming changes can be made by pressing . Select fields to be changed using Fields in the contractors’ database: NAME Contractor name (max. 40 characters) CODE Contractor’s code (max. 6 characters) STREET Street name (max. 28 characters) POST CODE Post code (max. 8 digits) CITY City/town of contractor (max. 28 characters) COUNTRY Country of contractor (max.
• To erase the selected contractor press • To edit the selected contractor press • To clear the database press , , . Return to weighing: See 11.3. 19. REPORTS FROM WEIGHINGS Users can print reports from the series of weighings. Reports can be filtered according to: - start date, - end date, - operator code, - assortment code, - contractor’s code, - type of weighing, - weighing platform number, - number of series, - batch number. 19.1.
19.2. Printout of reports After entering editing (see ch. 19.
• Using select one of four report patterns (report patterns description – see ch. 17.6.4), • Press to printout a report according to the selected pattern. Caution: If filtering according to all variables is disabled, the report from all the weighings will be printed out. Return to weighing: See 11.3. 20. CONFIGURATION OF EXTERNAL INPUTS / OUTPUTS 20.1. Configuration of external buttons Following external buttons can be connected: TARE BUTT PRINT BUTT ZERO BUTT START BUTT STOP BUTT EXT. START TERM. BUTT.
• Press : • Confirm your selection with • Using , go to the next parameter. Caution: You can ascribe all your buttons accordingly. Remember that the standard solution has only 3 inputs. Return to weighing: See 11.3. 20.2. Configuration of outputs Users can configure outputs according to their needs.
• Press : • Confirm the selected value with • Using , go to the next function. Notice: You can ascribe all functions to outputs accordingly. Remember that the standard solution has only 3 reed relay outputs. Return to weighing: See 11.3. 21. STATISTICS 21.1. Updating statistics All statistics are updated in real time after every subsequent measurement . after putting a load on the pan, reaching equilibrium, and pressing Number of weighings and sum are show in the lower line of the display.
GENERAL - global statistics, ASSORT - statistics for every product. Return to weighing: See 11.3. 21.2. Printouts of statistics Users can print out statistics in any work mode. Procedure: Using users can view the current statistics: SUM – total mass of all details, AVG – every mass of all details, MIN – minimal mass, MAX maximal mass.
Printout example: N=7 SUM=3.800 kg AVG=0.543 kg MIN=0.200 kg M A X = 1 . 0 0 0 kg - number of weighing total mass average mass of all loads minimal mass maximal mass 21.3. Zeroing statistics Users can delete statistics to start a new series of measurements. Procedure: Return to weighing: See 11.3.
Caution: 1. When a user changes a work mode all statistics are automatically deleted. 2. Statistic data are common from all platforms connected (no separate calculations). 22. OTHER PARAMETERS Users can set parameters that influence the weighings procedure. There are included in e.g. language, backlight, BEEP sound. 22.1. Language setting Procedure: • Enter according to 11.2. and then: Return to weighing: See 11.3.
22.2. LED power setting According to the requirements (e.g. intensity of external light) it is possible to change the light flux from LEDs in the scale of 0% to 100%. Procedure: • Enter according to 11.2. and then: Return to weighing: See 11.3. 22.3. Work modes for LEDs In users can chose a work mode for LEDs. Procedure: • Enter according to 11.2.
RED LEDS NONSTAB. RED LEDS STABLE RED LEDS OFF GREEN LEDS NONSTAB. GREEN LEDS STABLE GREEN LEDS OFF diodes start to lit after exceeding the LO threshold (see 13.3), diodes start to lit after exceeding the LO and reaching equilibrium, diodes not work, diodes start to lit after exceeding the LO, diodes start to lit after exceeding the LO and reaching equilibrium, diodes not work. Return to weighing: See 11.
22.4. Automatic power down Changes can be made in . When the POWER SAVE function is enabled the device switches off after 5 min. Provided no changes on the pan appeared (no changes on the display). Operation Function setting * Mains Accumulator POWER SAVE = NO Disabled Disabled POWER SAVE = YES Enabled Enabled POWER SAVE = AUTO * Disabled Enabled power save mode for the internal power supply. Procedure: • Enter according to 11.2.
22.5. Backlight According to the requirements (e.g. intensity of external light) it is possible to: • Switch on/off or set the backlight operation to AUTO – when supplied from mains, • Change the backlight intensity in the scale of 0% to 100% - when supplied from an accumulator (lower backlight intensity increases the operation time when supplied from the accumulator). 22.5.1. Backlight – power supply from mains Procedure: • Enter according to 11.2.
22.5.2. Backlight - power supply from the accumulator Procedure: • Enter according to 11.2. and then: Return to weighing: See 11.3. Notice: Backlight operation shortens time between subsequent recharges of the accumulator. 22.6. “Beep” sound – key-press reaction Procedure: • Enter the according to 11.2.
NO YES - no “beep” after pressing keys - “beep” after pressing keys Return to weighing: See 11.3. 22.7. Keypad modes The program allows to chose between alphanumeric keypad modes for inscribing texts. Procedure: • Enter according to 11.2.
2ABC - Digits come first after pressing a key ABC2 - Letters come first after pressing a key Return to weighing: See 11.3. 22.8. Software version view Users can view a software version number. Procedure: • Enter according to 11.2. and then: Return to weighing: See 11.3. 23. SCALE CALIBRATION An option only for non-verified scale Scales require to recalculate internal divisions to more suitable ones (e.g. g, kg etc.).
23.1. Calibration procedure • Enter according to 11.2. and then: • Unload the pan, • Press . During adjusting a start mass you will see: ADJ. START MASS, in the bottom line, • After completing this procedure you will see the following window: • Place the required mass on the platform 1 then press , • During the calibration process you will see: ADJ. CALIB. FACTOR, in the bottom line.
23.2. Start mass adjustment It is possible to adjust only a start mass, it helps to correct the start zero when the span does not change. Procedure: • Enter according to 11.2. and then: • Unload the scale, • Press . During adjusting a start mass you will see: ADJ. START MASS, in the bottom line, • After completing this procedure the scale will return to the following window: • Return to weighing, saving parameters. Return to weighing: See 11.3.
24. WORK MODES 24.1. Setting accessibility of work modes In the parameter users can declare which work modes need to by accessible after pressing . Procedure: • Enter and then: NO - mode denied YES - mode accessible Return to weighing: See 11.3. Caution: This way you can disable/enable all accessible work modes.
24.2. Programmable keys In parameter group users can ascribe different , functions to keys: different functionalities. , , or to get an easiest access to Procedure: • Enter and then: • Using and select a key to ascribe ( • Enter the parameter pressing • Using and , , , or ). , select the required function and press Return to weighing: See 11.3. The inventory of functions accessible for ascribing to keys: Name Description DIGIT.
EDIT. PRINTOUT 3 Edit non-standard printout No 3 EDIT. PRINTOUT 4 Edit non-standard printout No 4 ASSORTMENT CODE Quick search of the assortment database using a product code EAN ASSORT. CODE Quick search of the assortment database using a product EAN code STAT. PRINTOUT Printing statistics STAT. PRN. DELETE Printing statistics with deleting counters STAT. DELETE Deleting statistics from the last measurement series TIME VIEW Time and date view WEIGH.
CC LABELS NO Setting the number of CC labels to be printed MULTIPLIER * Setting the recipe multiplier RECIPE CODE * Inscribing a recipe code for a quick search of recipes RECIPE REPORT * Access to the database of reports from recipes (e.g. for printing them) CONTRACTOR CODE Inscribing a contractor code for a quick search of contractors MATERIAL CODE Inscribing a material code for a quick search of materials PRINT C Printing a C label PRINT CC Printing a CC label NEW ASSORT.
• Using to and confirm with numerical keys inscribe a MAX threshold , • Software returns to WEIGHING.
Caution: Users can use this function in other work modes like counting pieces, weighing in percents etc. Only values and units can change. 24.4. Maximal force latch Procedure: • Enter the TOP work mode: • TOP selection is signalled by the Max pictogram in the upper line of the display: • When a force acting on the pan changes on the display only the maximal value can be seen, • Remove the acting force, • Press before the next measurement. Return to weighing: See 11.3. 24.5.
24.5.1. Enabling work modes • COUNTING PCS procedure is active when is displayed. pictogram 24.5.2. Setting standard mass by inscribing the mass of a single piece Procedure: • Enter COUNTING PCS and then: to initialise COUNTING PCS. with automatic setting Press of standard mass. Notice: The mass of a single piece cannot be lower than 0.1d and greater than the full scale.
24.5.3. Setting the standard mass by declaring the quantity of a sample Procedure: • Enter COUNTING PCS. and then: While inscribing a sample quantity it should be remembered that the mass of a single piece should not be lower than 0.1 d and the total mass of a sample (all pcs) should not be lower than 1 d. An error appears when this two conditions are not performed.
Notice: with the empty weight pan, If a user confirms a sample with will be displayed. Return to weighing: See 11.3. 24.6. Deviation in percents in relation to a standard mass Software can help to control deviations (in %) from a standard (nominal) mass. The standard mass can be settled by weighings or inscribing. 24.6.1. Starting weighing in per cents • Selection of DEVIATIONS is confirmed by displaying “%” pictogram in the upper right corner of the display. 24.6.2.
• Put a load to be a standard mass on the weight pan, • After the equilibrium is reached ( ) press , • You will see the indication of 100,00%, • From this moment all results will be displayed in percents: Return to weighing: See 11.3. 24.6.3.
From this moment all results will be displayed in percents. Return to weighing: See 11.3. 24.7. Weighing animals 24.7.1. Weighing time setting Users can set in seconds the time of weighing an animal. During this time averaging is performed. Procedure: • Enter and then: Return to weighing: See 11.3.
24.7.2. Starting the work mode • WGH. ANIMALS mode is signalled by showing ► pictogram in the right side of the picture. 24.7.3. Procedure of weighing animals • After starting ANIM. WEIGH. (see 24.7.2) put the animal on the platform, • Press to start the process of weighing, • You will see a set of dashes on the display <- - - - - - - - - - -> showing the progress of weighing during the time set in - (see 24.7.
24.8. Dosing Standard indicators are equipped with signalling fields and internal circuit of - 3 optoinsulated inputs (5÷24V DC), 3 optoinsulated reed relay outputs. Caution: 1. Working mode „Dosing” does not support continuous printouts; 2. Inductive loads connected to the dosing indicator should have protections against the coil induction phenomenon. Example connetion diagrams of dosing indicators outputs with direct and alternative current protections are in point 32.6 of the manual. 24.8.1.
24.8.2. Time interval between changing dosage thresholds By setting parameter users can set a delay time between changing dosing thresholds. Procedure: • Enter and then: • Using numeric keys inscribe the required value (0 to 60 s) and confirm by pressing . Return to weighing: See 11.3. 24.8.3. Time interval completing process Users can set parameter to change time of completing a process of dosing after indication drops below LO.
Using numeric keys inscribe a requires value (0 to 60 s) and confirm by pressing . Return to weighing: See 11.3. 24.8.4. Mode for OUTPUTS Software includes three different algorithms operating on OUTPUTS that allows the device to readjust to the customer’s requirements. Procedure: • Enter and then: OUTPUT MOD.
Caution: If dosing is initiated when the indication is > LO , after reaching the indication below LO output (outputs)will be automatically switched on. Subsequent dosing process can be started when indication goes below LO. 24.8.5. Tarring mode setting The parameter allows to enable/disable automatic tarring in DOSING mode. Procedure: • Enter and then: Return to weighing: See 11.3. 24.8.6.
24.8.6.1. Correction mode Procedure: • Enter and then: NONE CONSTAN T AUTO - Correction function disabled Dosing refered to a constant nominal value of correction enabling automatic correction Return to weighing: See 11.3. 24.8.6.2. Initial correction value In parameter a user can set a mass value to be subtracted from or added to the nominal mass.
• Use the scale keyboard a starting correction value and confirm it by pressing . Notice: 1. The starting correction value is estimated experimentally in at least 2 subsequent cycles of dosing; 2. In correction mode , the start correction is always the correction value, but in correction mode the declared start value is used only in the first dosing cycle. Then it can be modified. Return to weighing: See 11.3. 24.8.6.3.
Return to weighing: See 11.3. 24.8.6.4. Averaging from subsequent dosing cycles In parameter users can set a number of subsequent dosing cycles to consider for calculating the correctional value. Averaging is always calculated form subsequent dosing cycles. Procedure: • Enter and then: • Enter the required number of dosing cycles using the scale keyboard (acceptable settings are 1 to 10) and confirm it by pressing Return to weighing: See 11.3. 24.8.7.
After entering the DOSING mode the pictogram is displayed. Press to start a dosing process. After starting it starts blinking, keyboard is blocked until the process is completed. The process completion is signalled by displaying a message: < END OF DOSING > in the bottom line of the display: This process can be stopped only by pressing . A message will be displayed in the bottom line: < STOP DOSING >. When the procedure is broken or completed is displayed continuously.
24.9. Labelling Labelling systems built on the basis of PUE C41 indicators are intended to print labels in order to mark goods e.g. in a process of packing. They can print standard labels to be sticked to single goods and also cumulative and cumulative of cumulative labels for sticking to bulk packages and containers. Caution: 1. An example of designing and sending a label pattern to the scale memory and setting some printer parameters for cooperation with scales can be found in ch. 32.3 of this manual. 2.
Caution: After a c label is printed counter N2 is incremented and sum SUM 2 changes. Counter N1 and sum SUM 1 are zeroed. Return to weighing: See 11.3. 24.9.2. Triggering off „CC LABELS” Operators can use one of three ways to trigger off cumulative labels depending on setting. Procedure: KEY COUNTER MASS - printing c labels after pressing , printing c labels after exceeding N2, printing c labels after exceeding M2. Return to weighing: See 11.3.
24.9.3. Setting „N1” counter Procedure: • Enter according to 11.2. • Inscribe the N1 value to be exceeded for triggering c label, • Confirm it with . Return to weighing: See 11.3. 24.9.4. Setting „M1” mass value Procedure: • Enter according to 11.2., • Inscribe M1 value to be exceeded for triggering c label, • Confirm it with . Return to weighing: See 11.3.
24.9.5. Setting „N2” counter Procedure: • Enter according to 11.2, • Inscribe N2 value to be exceeded for triggering cc label, • Confirm it with . Return to weighing: See 11.3. 24.9.6. Setting „M2” mass value Procedure: • Enter according to 11.2., • Inscribe M2 value to be exceeded for triggering cc label, • Confirm it with . Powrót do ważenia: Patrz – punkt 11.3 - powrót do ważenia.
24.9.7. Point in mass form in EAN-13 code In common systems of retail EAN13 bar codes are used. The sellers use weights that shows mass in kilos with 3 places after dot accuracy. There are 5 places in the mass code. That makes impossible to use weights with 100 and more kilos range (2 places after dot is approved only). In these cases the bar code is not printed. The balance cannot relate mass to required standards in the codes. Parameter
Procedure: • Enter parameters group following point 11.2. of the manual and then: • Using the keyboard enter the amount of labels to print and press . Return to weighing: See – point 11.3 - return to weighing. 24.9.9. Setting of the number of cumulative labels to print In the parameter define the amount of sum labels. They are printed on connected printer. Procedure: • Enter parameters group following point 11.2.
Return to weighing: See ch. 11.3 - return to weighing 24.9.10. Setting of the number of cc labels to print In the parameter define the amount of total sum labels to print. They are printed on connected printer. Procedure: • Enter parameters group following point 11.2. of the manual and then: • Using the keyboard enter the amount of total sum labels and confirm it with the key . Return to weighing: See ch. 11.3 24.9.11.
Selecting the LABELLING operation mode is confirmed by continuous displaying ► pictogram in the right edge of the display. 24.9.12. Description of labelling procedure Notice: Before the labelling procedure please design and load the pattern of the label into the terminal memory. Chapter 32.3 of the manual presents the example of creating and downloading the label into the terminal memory and setting printer basic parameters to cooperate with the scale.
24.9.13. Printing cumulative labels Cumulative labels C LABELS can include summarized values of single weighings until the moment of printing this label. A cumulative label is sticked to the package with a number of goods with single labels on them that have been weight so far. Such a label can be printed only for products for which it has been designed.
24.9.14. Printing cumulative labels of cumulative labels CC labels holds data from the whole process of labelling of one product e.g. for marking pallets or big containers with goods. Cumulative labels of cumulative labels need to be defined for the product. There are three criteria of printing cc labels: • After exceeding the given number of c labels of one product („N2” counter), • After exceeding the total mass of weighings for c labels „M2”, • Printing anytime after pressing a key.
25. DIAGRAMS OF CONNECTION CABLES The scale in STANDARD version can cooperate with: • • • • • computers slip printers KAFKA, EPSON, KYOLINE label printers CITIZEN, ZEBRA, external buttons PRINT, TARA, ZERO, internal I/O module of 3 optoinsulated inputs / 3 reed relay outputs.
Scale – printer (CITIZEN, EPSON) cable Scale – Zebra printer cable Scale - 3IN/3OUT (RSTS-8-184/2M) cable - 129 -
PRINT, TARA, ZERO external buttons cable 26. CONNECTORS Caution: In accordance to the number of mounted modules the number and the placement of glands and connectors can vary. Connectors and glands mentioned in the standard solution appears in every option in the same place regardless of the option. 26.1. 3IN/3OUT connector • Colours of cable 3IN/3OUT conductors Cable “M12” 8pin (e.g.
• Description of connector 3IN/3OUT 3IN/3OUT connector Exemplary scheme of connections for inputs: Voltage for inputs: from 5V DC to 24V DC Max voltage for outputs: 24V 0,5A DC/AC 26.2.
27.
Main board view with connectors for additional modules: J18 J1 J3 J12 J12 – DP 1 module – Ethernet ET 1G, ET 1 D module – Relay module – WE 8 module – AN module 27.1.
This module is designed according to TCP/IP 10/100 Mbit/s standard. It comprises two signalling LED’s: • • D2 lights - Ethernet connection established, D1 blinks - transmission 10Mbit/s or 100Mbit/s. Module accessible in two versions: ET 1G : with external connector on the scale housing; ET 1D : with cable (twisted pair) about 3m length led out via the gland on the scale housing Intended for connecting to a switch (not computer). Terminated with a standard RJ45 plug. 27.1.1.
9. Connect the PT0014 cable to J2 and J3 connectors on the Ethernet module according to the description; 10. Cable (twisted pair) or wires from the Ethernet socket connect to the group of wires (unhook band clips fastening the group of wires, lay the cable or conductors from the socket and hook the band clips). Band clips of multiple usage; 11. Screw down the back wall.
27.1.2. Drawings of sockets and cables for Ethernet Ethernet socket for ET 1G version Ethernet cable for ET 1D (version for a SWITCH) 27.2.
Module accessible in three configurations: • • • Voltage output AN 0-10V Current output AN 4-20mA Current output AN 0-20mA 27.2.1. Technical specification Work modes Resolution Current output resistance Voltage output resistance Power supply 4 - 20mA , 0 - 20mA, 0 - 10V 16 bit <500 >400 24V DC (12 - 30V DC) max 40mA 27.2.2. The way of installing inside PUE C41H These modules are intended to mount inside PUE C41H. They need to be connected to the 10-pin J12 connector.
Mounting of AN module on the main board of PUE C41H 27.2.3. Configuration of work modes of analogue modules A work mode of analogue modules can be set using S1 switch according to the drawings above (table „configuration of analogue modules ”). Near the S1 switch on the PCB you can find a description.
27.2.4.
27.3. Relay module - PK1 Relay module PCB - PK1 This is an alternative solution for reed relay outputs present on the main board in the standard solution. The usage of this module excludes the usage of standard reed relay outputs. The advantage of using this module are the electrical parameters of contacts. All outputs can be freely configured (from the level of parameters). The cable is led out via a gland on the back wall of the housing (3m length).
Installing procedure: 1. 2. 3. 4. 5. 6. 7. 8. Unplug the scale from mains; Unscrew and take off the back wall of the housing; Install your module in J3 on the main board; During installation turn your attention to plastic columns.
27.3.3. Drawing of cables and outputs Relay outputs diagram: SIGNALS AND DESIGNATIONS OF CONDUCTORS Wire number 1 2 3 4 5 (yellow - green) Description OUT 1 OUT 2 OUT 3 OUT 4 Common 27.4. WE 4 - 4 inputs / 4 outputs module WE 4 module comprises 4 optoinsulated inputs and 4 optoinsulated outputs of reed relays. The input / output wires are led out via a gland on the back wall of the housing (3m length). Caution: As standard indicator is equipped with 3 in and 3 out sockets. 27.4.1.
27.4.2. Colours of cables for I/O INPUTS OUTPUTS wire number description wire number description 1 2 3 4 IN 1 IN 2 IN 3 IN 4 OUT 1 OUT 2 OUT 3 OUT 4 5 GND IN 6 7 8 9 10 (yellow green) COMMON 27.4.3. Installing method in PUE C41H indicators WE 4 modules are equipped in two cables, one for inputs and one for outputs. Installing procedure: 1. Unplug the scale from mains; 2. Unscrew and take off the back wall of the housing; 3.
Installing WE4 modules on the main board of PUE C41H 27.5. WE 8 - 8 inputs / 8 outputs module 8 inputs / 8 outputs PCB - WE 8 WE 8 modules can be connected as an alternative to the module of analogue output and relay module. Its task is to expand the functionality of an indicator for 8 inputs and 8 outputs freely configurable. It expands functionality of terminals. It comprises on board optoinsulated inputs and outputs freely configurable from the level of indicator.
27.5.1. Technical specification Parameters of outputs Quantity of outputs 8 Type of outputs Reed operation contacts Wire diameter 0,14 - 0,5mm2 Maximal load-current contact capacity 0,2A DC Maximal forward voltage 50V DC Parameters of inputs Quantity of inputs 8 Input type Optoinsulated Wire diameter 0,14 – 0,5mm2 Control voltage range 5 -24V DC 27.5.2. Installing method in PUE C41H indicators Module is designated for assembly inside indicator PUE C41H.
A WE 8 module placement on the main board of PUE C41H 27.5.3.
27.5.4. Description of input output wires Signals led out with two cables10x0,5mm2 with numbered conductors. INPUTS OUTPUTS Wire number description Wire number description 1 2 3 4 5 6 7 8 9 IN 1 IN 2 IN 3 IN 4 IN 5 IN 6 IN 7 IN 8 GND IN 1 2 3 4 5 6 7 8 9 OUT1 OUT2 OUT3 OUT4 OUT5 OUT6 OUT7 OUT8 COMMON 27.6. DP1 – module for an additional platform DP1 PCB DP1 modules increase functionality of PUE C41H indicators by possibility of adding an additional platform.
27.6.1. Technical specification Useful number of internal divisions 8 388 608 OIML class III Number of verification divisions 6 000 Maximal change of input signal 19mV Maximal voltage per verification divisions 3,3 µV Minimal voltage per verification divisions 1µV Minimal tensometer impedance 90Ω Maximal tensometer impedance 1200Ω Tensometer excitation voltage 5V Types of tensometers 4 or 6 wires + shield 27.6.2.
27.6.3.
Connecting 4-wire tensometers E REF+ REFIN+ IN+5V AGND - tensometer cable shield - solder jumper JP1 - solder jumper JP2 - “OUTPUT+” from tensometer - “OUTPUT-“ from tensometer - “INPUT+” from tensometer - “INPUT-“ from tensometer The rules of connecting shields from tensometer cable For assuring appropriate operation use the description below to connect the shield of the tensometer properly.
platforms connected to indicators in metal housing via a cable only Load cells without internal shield connection to the tensometer body Load cells with internal shield connection to the tensometer body platforms electrically connected to indicators’ metal housings e.g.
4. During installation turn your attention to plastic columns. They should be placed one side in mounting holes in the main board and the other side in the mounted module DP1. Installing DP1 module on the main board of PUE C41H 5. Led a tensometer cable through the PG7 gland next to the gland of main platform; 6. Put on a ferrite core on the cable (core of appropriate internal diameter); 7. Turn the wires on the ferrite core (5 turns); 8. Solder the wires to the pads on the DP1.
27.7. RS485 led out via RS 1D gland A version with the RS485 interface led out via a gland (in the standard solution RS485 is present in a socket). A 3m cable is led out through the gland. 27.7.1. Installing inside the PUE C41H housing 1. Unplug the scale from mains; 2. Unscrew and take off the back wall of the housing; 3. Unplug one of the unused glands and led out the PT0012 cable through it; 4.
PT0012 cable connecting to the main board of PUE C41H 5. Connect the PT0012 shield to the housing (4mm screwed terminal on the back wall) 6. The cable connect to the group of wires (unhook band clips fastening the group of wires, lay the cable and hook the band clips). Band clips of multiple usage; 7. Screw down the back wall. 27.7.2.
28. COMMUNICATION PROTOCOL 28.1. General information A. A character protocol scale-terminal has been designed for communication between RADWAG scales and external devices via RS-232 interface. B. It consists of commands sent from an external device to the scale and a responses from a scale. C. Responses are sent every time after receiving a command (reaction for any command). D. Using commands allows users to receive some information about the state of scale and/or influence the operation e.g.
UH Set upper threshold ODH Read lower threshold OUH Read upper threshold PC Send all implemented commands Notice: 1. Each command have to be terminated in CR LF; 2. The best Policy for communication is not sending another command until the former answer has been received. 28.3.
Z_A CR LF Z_^ CR LF Z_A CR LF Z_E CR LF - command accepted and in progress - command comprehended but zero range overflow appeared - command accepted and in progress - time limit for stable result exceeded Z_I CR LF - command comprehended but cannot be executed 28.4.2.
28.4.4. Set tare value Syntax: UT_TARE CR LF, where TARE – tare value Possible answers: UT_OK CR LF - command executed UT_I CR LF - command comprehended but cannot be executed ES CR LF - command not recognised (possible wrong tare format) Notice: This protocole uses the dot character as a decimal point for separating the decimal fraction part. 28.4.5.
28.4.6. Send the result immediately in basic unit Syntax: SI CR LF Possible answers: - command comprehended but cannot be executed at the moment - command accepted and in progress - mass value in basic unit is returned SI_I CR LF SI_A CR LF MASS FRAME Frame format: 1 2 3 4 5 6 7-15 16 S I space stability space sign mass space 17 18 19 unit 20 21 CR LF Example: S I CR LF – computer command S I _ ? _ _ _ _ _ _ _ 1 8 .
n - weighing platform number mass - 9 characters justified to the right unit - 3 characters justified to the left Example: Let us assume that both platforms are connected to indicator PUE C41H. S I A CR LF – computer command P 1 _ ? _ _ _ _ _ _ 1 1 8 . 5 _ g _ _ CR LF P 2 _ _ _ _ _ _ _ _ _ 3 6 . 2 _ k g _ CR LF - command done, mass values from both platforms are returned in basic units 28.4.8.
28.4.9. Send the result immediately in current unit Syntax: SUI CR LF Possible answers: SUI_I CR LF - command comprehended but cannot be executed SUI_A CR LF MASS FRAME - command accepted and in progress - mass value in current unit is returned immediately Frame format: 1 2 3 4 5 6 7-15 16 S U I stability space sign mass space 17 18 19 unit 20 21 CR LF Example: S U I CR LF – computer command S U I ? _ - _ _ _ 5 8 . 2 3 7 _ k g _ CR LF - command executed and mass returned 28.4.
28.4.11. Switch off continuous transmission in basic unit Syntax: C0 CR LF Possible answers: C0_I CR LF - command comprehended but cannot be executed C0_A CR LF - command comprehended and executed 28.4.12.
28.4.14. Lock the scale keyboard Syntax: K1 CR LF Possible answers: K1_I CR LF - command comprehended but cannot be executed K1_OK CR LF - command executed Caution: This command is not remembered after restart 28.4.15. Unlock the scale keyboard Syntax: K0 CR LF Possible answers: K0_OK CR LF – command in progress 28.4.16. Initiating of dosing/filling Syntax: S1 CR LF Possible answers: S1_I CR LF - command comprehended but cannot be executed S1_OK CR LF - command in progress 28.4.17.
Possible answers: DH_OK CR LF - command executed ES CR LF - command not comprehended (wrong mass format) 28.4.19. Set upper threshold Syntax: UH_XXXXX CR LF, where: XXXXX – mass format Possible answers: UH_OK CR LF - command executed ES CR LF - command not comprehended (wrong mass format) 28.4.20.
Mass Unit - 9 characters justified to the right - 3 characters justified to the left 28.4.22. Send all implemented commands Syntax: PC CR LF Possible answers: PC_A_”Z,T,S,SI,SU,SUI,C1,C0,CU1,CU0,PC,K1,K0,DH,UH, ODH,OUH,S1,S0,OT,UT" – command executed, the indicator have sent all the implemented commands. 28.5. Manual printouts / automatic printouts Users can general manual or automatic printouts from the scale. • Manual printouts can be performed after loading the pan and .
Example 1: _ _ _ _ _ _ 1 8 3 2 . 0 _ g _ _ CR LF – the printout generated from the scale after pressing ENTER/PRINT. Example 2: ? _ - _ _ _ _ 2 . 2 3 7 _ l b _ CR LF - the printout generated from the scale after pressing ENTER/PRINT. Example 3: ^ _ _ _ _ _ _ 0 . 0 0 0 _ k g _ CR LF - the printout generated from the scale after pressing ENTER/PRINT. 28.6. Continuous transmission The indicator can work in a continuous transmission mode. It can be switched on or off in parameters or using RS232 commands.
29. ERROR MESSAGES ERROR ”XXX” ESC – RETURN TO PREVIOUS SETTING (where: XXX – parameter name) – confirmed with ENTER of a wrong value in the user’s menu, Err2 - Value beyond the zero range, Err3 - Value beyond the tare range, Err4 - Calibration mass or start mass adjustment error (±1% for weight, ±10% for start mass), Err5 - Mass of a single piece lower than the 0.
31. TECHNICAL PARAMETERS 31.1.
31.2.
Scale type: WPW/E 150 H5/K WPW/E 300 H5/K WPW/E 60 H5/K WPW/E 150 H6/K WPW/E 300 H6/K Max capacity 150kg 300kg 60kg 150kg 300kg Readability 50g 100g 20g 50g 100g Tare range -150kg -300kg -60kg -150kg -300kg Pan size 600 × 600mm 800 × 800mm Work temperature - 10°C to +40°C Interfaces RS 232, RS 485 Ingress protection rating Power supply IP 66/67 85-265V AC 50Hz and internal accumulator 6V Battery operation time Up to 9h Display LCD with backlight 32. APPENDIX 32.1.
5. A special protocol is required in order the code be received by RADWAG equipment. It is required to program an appropriate prefix and suffix. Prefix – one byte 01 hexadecimally, suffix one byte 0D hexadecimally. 6. Most barcode scanners allow to enable/disable different symbologies (barcode types). 7. Programming of scanners is usually performed by reading special barcodes or by using an external software tool. 8.
32.2.1. Main window Caution: The installation file of EDYTOR WPW is accessible on RADWAG website www.radwag.com. In Products /Measuring indicators / PUE C41H. 32.2.2. Setting parameters of RS232 On order to establish the connection with EDYTOR WPW through RS232 interface follow the remarks below: • Run EDYTOR WPW, • Connect the scale to a computer using cable PT0020 (see ch. 25), • Set the port for communication with a computer – parameter set to RS232 (1) (see ch. 15.1.
• In the overlap : − Set the communication mode as „RS232 transmission”, − Select an appropriate com number, − Configure the selected port (baud rate, parity, data bits, stop bits), • Confirm the changes by clicking , • Rerun the program, • Press the „Connect” button, • The appropriate communication with scales is signalled by pictogram in the left part of the display, • Transmission problems are signalled by the message window: 32.2.3.
• Connect the scale to a computer/switch using a PT0017 or PT0014 cable (depending on the Ethernet module on board – see ch. 27.1.2), • Set the port for communication with a computer – parameter set to Ethernet (see ch. 15.1.1), • Set parameters from the group (see ch. 14.2): − Parameter should be set to SERVER, − Parameters , , should be set according to the network supervisor directions, −
• Transmission problems are signalled by the message window: 32.3. Creating and downloading label patterns to the terminal memory The software EDYTOR ETYKIET R02 is used to design labels. Save the label a file with „lb” extension. Then download it to the terminal memory using EDYTOR WPW software. Notice: Installation files of software EDYTOR ETYKIET R02 and EDYTOR WPW can be downloaded from our website: www.radwag.com. in: Products / Measuring indicators / PUE C41H.
Notice: Prior to designing a label a new project needs to be created with initial printer and label settings. A description of creating new projects can be found in instruction manual „Label Editor R02” accessible in the program menu: „Info / User manual”. 2. In order to add a text to the label chose < Text> from the list of objects and then click on the workspace of label, then window opens: 3.
5. From list chose variable type „4 Date and time” and press , then the variable is placed in the table of variables show below. 6. Confirm it by pressing placed on the label. , then the variable is automatically 7. Place the rest of variables and constant texts on the label in the same way, 8.
9. Chose one and press , then the image is placed on the label. Notice: Graphic images placed on the label can be printed only when they are downoladed to the printer memory. It is described in the instruction manual „Label Editor R02” accessible in the program menu on the overlap: „Info / User manual”. 10. In order to add a barcode to the label chose < Barcode> and then click on the workspace of label, then window opens: 11. Chose from the list e.g. EAN-13. 12.
Notice: Recorded templates of labels in files with *.lb extension are not editable. This is advisable to record designs of labels in files with *.lab extension as well (software menu: File / Save as…) to use/edit the designs of labels in the future. 32.3.2. Downloading labels‘ patterns to terminals Procedure: 1. Run software EDYTOR WPW and start communication of the software with the scale according to ch 32.2 of the manual 2. Open database „Labels” – line: Databases / Databases / Labels.
4. Give the label a name and code. Notice: The most important think is adequate assignation code to a product from the assortment database. The placed in edition window must be the same as the one placed in
8. Record the patern of the label in the scale memory by click on , 9. Then labelling procedure can be started according to ch. 24.9.12 of the manual. 32.3.3.
The way of generating the setup printout and setting CITIZEN printers are described in manuals attached to printers or present on the website of the manufacturer. 32.3.4.
Procedure of designing the report pattern: 1. Run program EDYTOR WPW and initiate communication with the scale according to ch. 32.2 of this manual, 2. Open database „labels” at: Databases/Databases/Labels. Press to upload data from the scale: 3.
4. Enter the new report pattern: RADWAG WAGI ELEKTRONICZNE --------------------------------Product: %129 Weighings: %130%089. %073 %075 %076 %077 %130--------------------------------Number of weighings: %089 Sum of weighings: %087 \0 Description of applied variables: RADWAG WAGI ELEKTRONICZNE – company name (header) %129 %130 - %073 %075 %076 - %077 - %089 %087 \0 - The name of present record for the complex report Marking the line for beginning printing weighings in the complex report.
32.6.
• Connection diagram of dosing indicators outputs with protection for AC: - 186 -
MANUFACTURER OF ELECTRONIC WEIGHING INSTRUMENTS PRODUCENT WAG ELEKTRONICZNYCH ,,RADWAG” 26 – 600 Radom, Bracka 28 Street POLAND Phone +48 48 38 48 800, phone/fax. + 48 48 385 00 10 Selling Department + 48 48 366 80 06 www.radwag.
