User Manual Scales of Y/KTP series Manual number: ITKU-43-11-12-11-A Control of Packaged Goods (CPG) One stand version • WLY/KTP Scales • WPY/KTP Scales MANUFACTURER OF ELECTRONIC WEIGHING INSTRUMENTS RADWAG Wagi Elektroniczne, 26–600 Radom, Bracka 28, POLAND Phone +48 48 38 48 800, fax. +48 48 385 00 10 export@radwag.com www.radwag.
DECEMBER 2011 2
Table OF CONTENTS 1. 2. 3. 4. INTENDED USE .............................................................................................................................................7 PRECAUTIONARY MEASURES....................................................................................................................7 WARRANTY CONDITIONS............................................................................................................................7 UNPACKING AND MOUNTING .................
16.1.2. Computer address .....................................................................................................................40 16.1.3. Continuous transmission............................................................................................................40 16.1.4. Weighing printout template ........................................................................................................41 16.1.5. Cooperation with „E2R System”..............................................
23.5.2. Setting of the number of cumulative labels to print.....................................................................74 23.5.3. Setting of the number of CC labels to print ................................................................................74 23.5.4. Automatic triggering of cumulative labels...................................................................................75 23.5.5. Automatic triggering cumulative labels of cumulative labels............................................
31.2. Adding new items in databases ..........................................................................................................123 31.3. Deleting items in databases................................................................................................................123 31.4. Deleting older data .............................................................................................................................124 31.5. Printing items from databases ..........................
1. INTENDED USE The scales have implemented a module for testing prepackages. It uses databases including products and operators. When the control is started from the scale it is completed after testing the whole sample (number of products resulting from the algorithm and depending on the batch quantity. After the testing has been completed a report is generated. It includes all the information required by regulations concerning testing prepackages. It can be printed on a connected printer.
B. Defining defects of unclear origin and outlining methods of elimination can be settled only in participation of a user and the manufacturer representatives, C. RADWAG does not take any responsibility connected with destructions or losses derives from non-authorized or inappropriate (not adequate to manuals) production or service procedures, D.
4.2. Scales of Y/KTP/D2 series A. Take the device out of the package, B. Put the scale on an even stiff ground, C. Fit the pan and the bracket under the device according to the drawing: E. Scale should be levelled by turning regulation feet. Levelling is correct if air bubble is situated in the central position: 5. SCALE STRUCTURE 5.1. Main dimensions 5.1.1.
Y/KTP/C1/R series – main dimensions Y/KTP/C1/K series – main dimensions 5.1.2.
5.2. Description of connectors 5.2.1. Connectors’ description in PUE 7 1 – Ethernet RJ45 2 – RS232 (COM1) 3 – USB 1 – power supply socket 2 – I/O, RS232 (COM2) 5.2.2. Connectors’ description in PUE 7P 1 – Ethernet RJ45 2 – RS232 (COM1) 3 – USB 1 – I/O, RS232 (COM2) 5.2.3.
5.2.4. Connector with RS232 and I/O RS232 - DB9/M (male), top view: Pin2 - RxD Pin3 - TxD Pin5 - GND I/O, RS232 DSUB15/F (female), top view: Pin1 - GNDWE Pin2 - OUT1 Pin3 - OUT2 Pin4 - COMM Pin5 - 6÷9VDC Pin6 - IN4 Pin7 - IN3 Pin8 - TxD2 Pin9 - 5VDC Pin10 - GNDRS Pin11 - IN2 Pin12 - IN1 Pin13 - RxD2 Pin14 - OUT4 Pin15 - OUT3 6. GETTING STARTED • After the terminal is connected to power the ON/LOAD diode starts to light. to start the operating system loading procedure.
7. KEYPAD OVERLAY 8.
9. PROGRAM STRUCTURE The main menu has been divided into twelve functional groups. In every group there are parameters of similar use. 9.1. Main menu items Icon Description Scale Databases Working Modes Communication Devices Display Inputs / Outputs Authorization Units Other User Calibration Info 9.2. Inventory of parameters 9.2.1. Scale parameters - weighing Icon Description Value Median Filter 0.
Autozero Yes LO threshold 0 Last digit Always 9.2.2. Working modes Icon Description Value Weighing - Save Mode Manual, each stable Down-weighing No Checkweighing No Tare mode Single Labelling mode - Number of labels 1 No. of cumulative labels 1 No.
Save Mode Manual, each stable Down-weighing No Checkweighing No Tare mode Single Labelling mode - Number of labels 1 No. of cumulative labels 1 No.
Number of labels 1 No. of cumulative labels 1 No. of CC labels 1 C label automatic triggering - Mode None Threshold 100 CC label automatic triggering - Mode None Threshold 100 Statistics Global Recipes - Ask for multiplier No Ask for number of cycles No Confirm batching ingredients manually No No.
Output 2 0 Output 3 0 Output 4 0 Correction 0 Maximum correctional value 0 Weighing animals - Checkweighing No Tare mode Single Labelling mode - Number of labels 1 No. of cumulative labels 1 No.
Temperature 21 Standard liquid density 1 Sinker volume 0 Ask abort sample number No Pycnometer mass 0 Pycnometer density 0 Unit g/cm3 Save Mode Manual, each stable Checkweighing No Tare mode Single Statistics Global Control of packaged goods - Save Mode Manual, each stable Statistics Global Batch number - Batch quantity 100 Estimating average tare No Number of packages 10 9.2.3.
Data bits 8 Stop bits 1 Parity None COM2 - Baud Rate 9600 Data bits 8 Stop bits 1 Parity None Ethernet - DHCP No IP Address 192.168.0.2 Subnet mask 255.255.255.0 Gateway 192.168.0.1 Tcp - Port 4001 9.2.4.
E2R System - System is active No Lock selecting products No Printer - Port COM1 Code page 1250 Printouts - CPG report printout pattern (Control of Packaed Goods) See ch. 30.8 Average tare report printout pattern (Control of Packaed Goods) See ch. 30.7 Weighing printout template See ch. 16.2.3 Cumulative printout template See ch. 16.2.3 Cumulative printout template for cumulative data See ch. 16.2.3 Adiustment report printout template See ch. 22.
Suffix 0d Field selection See ch. 16.3.3 Test See ch. 16.3.3 Transponder card reader - Port None Additional display - Port None Template See ch. 16.5.2 9.2.5. Display Icon Description Value Text information - Displaying template See ch. 17.1.
Screen button 5 C Statistics : Zero Screen button 6 Choose package Screen button 7 Edit batch number Screen button 8 None Screen button 9 None Left proximity sensor None Right proximity sensor None Set Default - Show all platforms No Bargraph type None 9.2.6.
9.2.7. Authorizations Icon Description Value Anonymous operator Operator Date & Time Administrator Printouts Administrator Databases Products Administrator Clients Administrator Formulation Administrator Packages Administrator Warehouses Administrator Labels Administrator Delete older data Advanced Operator Description Value Start unit None Defined unit 1 - Multiplier 0 Name - Defined unit 1 - Multiplier 0 Name - 9.2.8.
Acceleration of gravity 9.80665 9.2.9. Other Icon Description Value Language Polish Date & Time - Beep Yes Cursor No Touch screen calibration - 9.2.10. User Calibration An option only for non-verified scale Icon Description Value Setting of start mass - Calibration - Report printout No Adjustment track record - 9.2.11. Info Submenu < Info> is for viewing information: • Scale factory number, • Program version, • Scale program version.
10. INDICATING WINDOW Main view: In the main application window one can see four separate parts: • In the top part of the window there is a status bar where a work mode, logged-in user, time&date are displayed and active connection with a computer are displayed. • Below the status bar you can see weighing window(s).
Notice: The workspace is freely programmable. The default template is described in ch. 17.1.1 of this manual. • There are screen buttons below the workspace: Notice: 1. Users can define screen function buttons. See the procedure in ch. 17.2 of this manual; 2. The number of buttons to be defined depends on the selected operating mode i.e.
11.2. Logging out procedure • While in the main applilcation window press the name of a logged in operator in the top bar on the screen to open the database of operators, • Press logging out button situated in the top bar of the operators’ database window: • The program returns to the main window and in the top bar the operators name is substituted by . 11.3. Authorization access levels Weighing software uses four access levels: administrator, advanced operator, operator, none.
1. Authorization level for editing functions: • < Printouts> in submenu „ • < Sample> in submenu „ Devices / Printer”, Devices / Additional display”, • < Displaying template> in submenu „ Display / Text information”, • < Date and Time> in submenu < Others>, It can be declared in submenu < Authorizations>, which is accessable only for users with the authorization level (see ch. 19 of this manual). 2. A user logged in as in submenu Authorizations> (see ch.
Enter (OK) Abort Add a new item in a database Disabeling the formerly selected record e.g. logging out the operator Searching a database according to a date Searching a database according to a name Searching a database according to a code Printing on item from a database Exporting reports from testing and average tare (for testing prepackages mode CPG) Clearing an editing field Screen keyboard on / off Reading a printout template from a *.
Press: – to confirm changes or changes. The program returns to weighing. – to abort 13. WEIGHING Put a load on the weight pan. When pictogram indication is ready to read. is displayed the Notice: A weighing can be saved after stabilising a measurement over zero ). (pictogram 13.1.
• Avoid side loads, particularly side strokes: 13.2. Zeroing In order to zero the indication choose a platform on the touch panel and . After zeroing is performed the indication is equal zero and press and . following symbols usually appear: Zeroing is possible only when the indication is stable. Notice: Zeroing is possible only within ±2% of full range around zero. If the zeroed value is beyond the interval of ±2%, Err2 is displayed. 13.3.
You can also inscribe tare values to the product database. Every product has a field “Tare”. In that case tare is automatically set to this value after selecting the product. Notice: Tarring cannot be performer when a negative or zero value is being displayed. In such case Err3 appears on the display. 13.4. Inscribing tare It is possible to inscribe a tare value.
While in AUTOZERO – pictogram appears. Then pictogram is off and a scale returns to weighing in the I range. 13.6. Toggling between weight units Operators can change the weight unit in two ways: • Pressing the unit symbol on the screen, • Pressing formerly defined button < Change unit>. Possible selection: • • • • • • gram [g] kilogram [kg] carat [ct] pound [lb] * ounce [oz] * Newton [N] * *) – weighing unit inaccessible in a verified scale Notice: 1.
Notice: Weighing parameters are directly related to a specific weighing platform, so at the beginning the weighing platform should be selected for which we want to set parameters. Inventory of scale parameters: Median Filter Filter Autozero LO Threshold Last digit 14.1. Median filter The median filter is intended for eliminating short-lasting mechanical shocks. Procedure: • Enter < < Weighing> according to ch. 14 of the manual, select Median Filter> and then set an appropriate value.
Accessible settings: None, V.Fast, Fast, Average, Slow. Notice: The higher filtering level the longer stabilization time. 14.3. Autozero The autozero function has been implemented in order to assure precise indications. This function controls and corrects „0” indication. While the function is active it compares the results continuously with constant frequency.
• Inscribe LO and confirm by pressing . 14.5. Last digit The last digit option < Last digit> is to switch off the last digit of measured mass indication – the measurement is carried out with decreased accuracy. Procedure: • Enter group of parameters < Weighing> in accordance with ch. 14 of this user manual, select parameter < value.
15.1. RS 232 settings Procedure: • Enter < < Communication> according to ch.15 of the manual, select COM1> or < COM2>, and then set an appropriate value. For RS 232 following parameters are accessible: • • • • Baud Rate Data bits Stop Bit Parity - 4800, 9600, 19200, 38400, 57600, 115200 bit/s - 5, 6, 7, 8 - No, 1, 1.5, 2 - No – Odd – Even – Mark – Space 15.2. ETHERNET setting Procedure: • Enter < select < Communication> according to ch.15 of the manual, Ethernet> and then set an appropriate value.
15.3. TCP protocol setting TCP (Transmission Control Protocol) is a protocol for communication between two computers. It operates in mode client-server. Server awaits on connection iniciation on a specified port while client initiates connection to the server. Scale software allows setting the port for the „Tcp” protocol.
The scale can communicate with a computer via following ports: • RS 232 (COM1), • RS 232 (COM2), • Tcp. 16.1.2. Computer address Procedure: • Enter < Devices> parameter group as described in chapter 16 of the manual, Computer / Address” then the window
• Choose „ with the screen keyboard appears, • Enter the required address and confirm it by pressing . 16.1.3. Continuous transmission Users can enable continuous transmission from the scale to a computer.16.1.4. Weighing printout template Users in parameter < Weighing Printout Template> can define variables included in the printout from the scale to a computer. Procedure: • Enter < Devices> parameter group as described in chapter 16 of the manual, • Choose „ Computer / Weighing Printout Template” then the editing field with the screen keyboard appears, • Modify the template if necessary and confirm the changes by pressing .
Procedure: • Enter < Devices> parameter group as described in chapter 16 of the manual, • Choose „ Computer / E2R System / and then set an appropriate value. System is active” Accessible settings: - No Yes System is not active System is active • If during cooperation with < E2R System> product selection lock is required for operators, go to parameter < products> and set its value to . Lock selecting 16.2.
Printers can be attached to: • • • • RS 232 (COM1), RS 232 (COM2), USB, Tcp. 16.2.2. Printer code page Procedure: • Enter parameters < of the manual, Devices> as described in chapter 16 Printer / • Choose „ will be displayed, Code Page” then the screen keyboard • Write the required code page and confirm by pressing . Notice: The default value is 1250 – code page for Middle-East Europe. 16.2.3. Templates for printouts Enter < Printouts> to define printout templates.
Screen keyboard on/off Reading a printout template from a *.lb file (button active while connecting a USB pendrive) List of variables for printout templates (see the list in APPENDIX A of this manual) Clear the editing field Default printouts’ settings: CPG report printout pattern (Control of Packaed Goods) See ch. 30.8 Average tare report printout pattern (Control of Packaed Goods) See ch. 30.
16.3. Barcode scanner The balance allows for cooperation with a barcode scanner. The scanner can be used for quick search of: • • • • • • • Products, Clients, Packages, Warehouses, Recipes, Universal variables, Batch number. Configuration of communication can be configured in: “ / Devices / Barcode reader”. Notice: Communication> set the baud rate (default 9600b/sec). In submenu < The detailed description of cooperation scale – barcode scanner can be found in APPENDIX F in this manual. 16.3.1.
Notice: A special protocol is required in order the code be received by RADWAG equipment. It is required to program an appropriate prefix and suffix. Prefix – one byte 01 hexadecimally, suffix one byte 0D hexadecimally. The detailed description of cooperation scale – barcode scanner can be found in APPENDIX F in this manual. Procedure: • Enter < Barcode Scanner> according to ch.16.
• Select an item and then you can edit following parameters: Filtering Declaring an item, according to which searching is supposed to be performed (see the table below) Offset Setting the first significant character in code from which the comparison with items is performed during searching.
• After entering parameter < Test> window is opened with an ASCII text box and HEX (hexadecimal) field, • After scanning the code is entered to the ASCII field and HEX filed and at the bottom of the window a test result is displayed.
The scale can communicate with the reader via following ports: • RS 232 (COM1), • RS 232 (COM2). 16.4.2. Procedure of attributing the card number to an operator To use a transponder card to log on an operator the card needs to be ascribed to the operator in the database of operators. Procedure: • Connect the transponder card reader to the required communication port (RS 232 COM1 or RS 232 COM2), • Choose a communication port for the reader (see ch. 16.4.
Communication with additional displays can be performed via following ports: • RS 232 (COM1), • RS 232 (COM2), • Tcp. 16.5.2. Communication protocol frame Y/KTP scale with following displays: • WD display, • WWG display. To start cooperation of Y/KTP scale with displays go to parameter < Sample> and define an appropriate communication protocol. Procedure: • Enter parameters’ group < manual, Devices> according to ch.
17. DISPLAY Users can adapt the main display and visible information to their needs. All parameters of the display can be found in the parameters’ group Display>. < Entering < Display> can be made in two ways: • Direct pressing in the work area of the main display, and then: „ • Pressing Display”. Inventory of parameters of the main display: Text information Buton functions Show all platforms Bargraph Type 17.1.
17.1.1. Display templates The main application window comprises a work area including information that can be freely configured by a user. Procedure: • Enter < Display> according to ch. 17 of this manual, Text information / Displaying template”, then an • Choose: „ editing field with prompted value is displayed together with the screen keyboard, • Modify the template if necessary and confirm the changes by pressing . Notice: There are additional buttons in the bottom line of the screen keyboard.
17.1.2. Screen font The font type can be changed in the display workspace. Procedure: • Enter < Display> according to ch. 17 of this manual, • Choose: „ type. Text information / Font” and set the required font Accessible fonts: • Arial, • Courier. 17.1.3. Font size Setting the font size for the workspace in the display. Procedure: • Enter < Display> according to ch. 17 of this manual, • Choose: „ font size.
• Choose: „ Text information / Bold” and choose a setting. Accessible settings: NO YES - Bold is off Bold is on 17.2. Function keys In submenu < Actions> users can set actions following keys: function keys, screen keys, proximity sensors. If a button has been attributed a function it has been activated at the same time. If a button or sensor has no ascribed a function in stays inactive. Procedure: • Enter < Display> according to ch.
• By pressing a formerly defined button < Change platform>. • By activating in parameters all platforms that will be separately placed in the main window of the program. In that case platforms can be activated by pressing the area of this platform. Notice: The procedure of attributing functions to buttons is described in ch. 17.2 of this manual. To activate all platforms press „ Parameters / appropriately.
17.4.1. Bargraf “Quick weighing” • The bargraph consists of 8 red fields and three green fields. • The green fields signal weighings between MIN and MAX threshold, where: MIN = the minimum threshold of acceptable weighing - LO MAX = the maximum threshold of acceptable weighing - HI • If a measurement is over the MIN (to the value of 1/3 of MIN-MAX) the green field with a triangle on the left is visible. If the measurement is between 1/3 and 2/3 of MIN-MAX the rectangular green field is visible.
• The central green field – signals that the load on the pan is within the set required interval for the weighed product (OK value between Min and Max thresholds); • The right red field – signals that the load on the pan is greater than the maximum weighing threshold (Max threshold). 17.4.3. Bargraph „Linear” The bar graph represents in a linear way the measuring range of a scale.
In order to enter submenu < and then: „ Inputs / Outputs>, press Inputs / Outputs”. 18.1. Configuration of inputs Procedure: • Enter < Inputs / Outputs> according to ch. 18 of this manual, • Choose < Inputs> and enter the selected input you will see a list of functions to ascribe, • Choose the required function from the list and return to weighing saving the changes according to ch. 12.2 of this manual. Notice: The list of functions to ascribe to inputs are described in APPENDIX B of this manual.
OK non-stable Non-stable weighing result between MIN and MAX thresholds MAX stable Stable weighing result over the MAX threshold MAX non-stable Non-stable weighing result over the MAX threshold Confirmation of cycle completion * Signal that confirms that a cycle of dosing has been completed (the defined amount) *) Not applicable to „Standard” software. • Choose the required function from the list and return to weighing saving the changes according to ch. 12.2 of this manual.
Accessible authorization levels: None, Operator, Advanced Operator, Administrator. 19.2. Date and time Default settings allow a logged-in Administrator to change settings of date and time. Software however allows to change the access level to this option: Date and time>. < Procedure: • Enter parameters’ group < Authorization> according to ch. 19 of the manual, choose < the parameter. Date and time>, and then set Accessible authorization levels: None, Operator, Advanced Operator, Administrator.
Notice: When you choose setting printout templates can be changed even without logging on. 19.4. Databases It is possible to set the access levels to the following databases: • • • • • • Database of Products, Database of Clients, Database of Formulas, Database of Packages, Database of Warehouses, Database of Labels. Procedure: • Authorization> according to ch. 19 Enter parameters’ group < of the manual, choose < Databases>, and then set the parameter.
Accessible authorization levels: None, Operator, Advanced Operator, Administrator. 20. UNITS Scale, in submenu < Units> enables selecting: • Declaring the start unit, • Determining two user defined units (custom units), • Changing the value of g-cor (the value of gravitational acceleration force). To enter submenu < Units>, press and then: „ Units”. 20.1. Start unit Procedure: • Enter submenu < manual, Units> in accordance with ch.
20.2. User defined units Procedure: • Enter submenu < manual, Units> in accordance with ch. 20 of this user Defined unit 1> and determine the values of the • Select option < following parameters: Multiplier Multiplier of scale’s adjustment unit Name Unit name (Max 3 characters) • Exit to main manu with procedure of saving changes, • Press symbol of the new weighing unit visible in the weighing window, which activates list of available weighing units with new custom unit added at the end of the list.
21. OTHER PARAMETERS There is a group of parameters different from others which influence the operation of the scale. They are gathered in group < language, beep etc. To enter < „ Others>, press Others> e.g. and then: Others”. 21.1. Languages Procedure: • Enter submenu < choose < Others> according to ch. 21 of this manual, Language> and set the parameter. Accessible languages: • Polish, English, German, French, Russian, Spanish, Czech, Hungarian, Estonian, Latvian, Italian, Greek, Turkish. 21.2.
21.3. Sound signal Procedure: • Enter < Others> according to ch. 21 of this manual, < and set accordingly. Beep> Settings: None Buttons Sensors All - Sound for buttons and proximity sensors disabled Sound for buttons enabled Sound for proximity sensors enabled Sound for buttons and proximity sensors enabled 21.4. Cursor In order to start working with a computer mouse enable parameter . Procedure: • Enter < Others> according to ch.
22. USER ADJUSTMENT An option only for non-verified scale Scales require to recalculate internal divisions to more suitable ones (e.g. g, kg etc.). In order to do this they require an adjustment factor. It is adjusted during the adjustment procedure using a mass standard. Adjustment should be carried out if weighing a standard mass shows a different mass value. To enter < „ User Adjustment>, press key and then: User Adjustment”. 22.1.
• Place determined mass on pan of platform 1 and then select , • After the procedure of adjustment factor determination following command appears: • Return to weighing, saving parameters. Setting of start mass> parameter allows to adjust < start mass of platform 1. Notice: The factory calibration process for platforms 2, 3, 4 is analogical to the one described above. Return to weighing: The changes introduced are saved for good after they are confirmed.
22.2. Start mass adjustment It is possible to adjust only a start mass, it helps to correct the start zero when the span does not change. Procedure: • Enter submenu < and select: “ User Adjustment > according to ch. 22 Setting of start mass”, • After entering the parameter the following message box appears: • Take the load off the pan of platform 1, .
Procedure: • Enter submenu < User Adjustment> in accordance with ch. 22 of this user manual, select parameter < appropriate value. Report printout> and set its Where: No Yes - Automatic report printout switched off Automatic report printout switched on Notice: Submenu: “ Devices / Printer / Printouts / Adjustment report Printout template” enables optional modification of report template (see ch. 16.2.3 of this user manual). 22.4.
23. SPECIAL FUNCTIONS OF WORKING MODES WLY scales can operate in following work modes: Weighing Counting pieces Deviations Recipes Weighing animals Density Control of packaged goods Work modes can be configured in < To enter submenu < „ Working Modes>. and then: Working Modes>, press Working Modes”. The settings of specific working modes provide access to special functions adjusting operation of the instruments to client’s individual needs. Part of the special functions have global effect, i.e.
Notice: 1. First left screen button (local settings) in the main window of every working mode is ascribed to access settings of current mode. 2. The change in on mode results in the same change for other working modes working modes. 23.1. Recording mode Depending on setting parameter < from the scale to an external device. Save Mode> users can send data Procedure: • Enter parameters group < to ch. 23 of this manual, • Enter the required mode and choose < the required mode.
Accessible options: No Yes - Traditional weighing Down-weighing mode 23.3. Checkweighing In case of enabling the checkweighing mode, printouts are performed only when a weighing is between MIN and MAX thresholds that have been defined before. Procedure: • Enter parameters group < of this manual, • Enter the required working mode and choose < then set the required option. Working Modes> according to ch.
Current sum - Summing up tare values of product and package together with manually inscribed tare. After next setting of product or package tare the entered tare value is disabled Total sum - Summing up all subsequently entered tare values Autotare - Automatic tare mode together with mode 23.5. Labelling mode Labelling mode can be initiated together with every working mode. The labelling system is intended to print labels for marking weighed goods e.g. a packing process.
• Enter the required working mode and choose: „ Labelling mode / Number of labels” then the editing field with the screen keyboard is opened, • Choose the required number of labels and confirm by pressing . 23.5.2. Setting of the number of cumulative labels to print In the parameter < No. of cumulative labels> define the amount of sum labels. They are printed on connected printer.
23.5.4. Automatic triggering of cumulative labels Users have access to the function of automatic triggering of printing cumulative labels after setting parameters < < Mode> and Threshold>.
For automatic printout of cumulative labels counters and total mass variables are always zeroed.
Number - Cumulative label of cumulative labels printout is initiated by exceeding the value set in parameter < Threshold>.
Procedure: • Enter < Working modes> parameter group as described in chapter 23 of the manual, • Enter the required working mode and choose < and then set the required option. Statistics> Options: Global Product - global statistics, statistics for every product. Notice: Statistics> set to bare in mind In case of operation with < that after restarting only statisics of the last weighed product are recovered. 24.
24.2. Local setting of a working mode Local setting of a working mode < a hot key < Weighing> are accessible on pressing Local parameters>: Save Mode Detailed description in ch. 23.1 of the user manual Down-weighing Detailed description in ch. 23.2 of the user manual Checkweighing Detailed description in ch. 23.3 of the user manual Tare mode Detailed description in ch. 23.4 of the user manual Labelling mode Detailed description in ch. 23.
Enter piece mass Estimate piece mass 25.2. Local settings of the workign mode Local settings of the working mode < on pressing a hot key < Counting Pieces> are accessible Local parameters>: Save Mode Detailed description in ch. 23.1 of the user manual Down-weighing Detailed description in ch. 23.2 of the user manual Checkweighing Detailed description in ch. 23.3 of the user manual Tare mode Detailed description in ch. 23.4 of the user manual Labelling mode Detailed description in ch. 23.
• Enter parameter group < Working modes> according to ch. 23 of this manual, choose: „ Counting Pieces / Automatic correction of reference mass” and set appropriate option.
Procedure: • Enter parameter group < 23 of this manual, Working modes> according to ch. Counting pieces / • Choose „ and then set an appropriate value. Minimum reference mass” Accessible settings: 1 d, 2 d, 5 d, 10 d. Notice: While the procedure of evaluation the mass of single piece the the mass of all pieces put on the pan is lower than the value declared in parameter Minimum reference mass”, the following warning message will „ be displayed: < Too low sample mass>. 25.3.
• If pieces are weighed in a container it needs to be put on the pan and tarred, (estimate piece mass), then the editing field is displayed • Press together with the screen keyboard, • Enter a value and confirm it by pressing , then the following message is displayed: (where xx – the value entered before), • Put the declared quantity of pieces on the pan and when the result ) confirm it by pressing .
25.6. Inscribing the unit mass to the database The unit mass can be described a unit mass the following way: a) Estimate the unit mass (see 25.2 and 25.3), b) Enter the products database , c) Keep the finger pressed on the required position then a context menu is displayed, d) Choose option , then the standard unit mass is attributed to the product in the field . Notice: Attributing a standard to a selected product is also possible by programmable button.
26.2. Local settings of the workign mode Local settings of the working mode < pressing a hot key < Deviations> are accessible on Local parameters>: Save Mode Detailed description in ch. 23.1 of the user manual Down-weighing Detailed description in ch. 23.2 of the user manual Checkweighing Detailed description in ch. 23.3 of the user manual Tare mode Detailed description in ch. 23.4 of the user manual Labelling mode Detailed description in ch. 23.
• Press (Give piece mass), then an editing field is displayed together with the screen keyboard, • Enter a value and confirm by pressing , • At the same time the weight unit is changed to (w %). 27. WORKING MODES – FORMULATION < Formulation> is a working mode designed for creating formulas of products on a scale series WLY. The working mode enables manual and automatic dosing on a single or simultaneously on many weighing platforms. 27.1.
• assigned weighing platforms < > defined on a terminal. Each of the weighing platforms can have its specific formulation or dosing process (maximal number of processes for a single formulation is 2, as this is the maximal number of weighing platforms connectable to a single WLY scales). Formulas database has the same searching mechanisms for a specific formulation (record in a database) as other terminal databases.
Correction Enables determining global value of correction for all weighing platforms Maximum correctional value Enables detemining maximal value of correction, which can be automatically determined for all weighing platforms Global> settings are dedicated for the process of creating simple < formulas, e.g.: dosing a single ingredient on all weighing platforms. 27.4.
[O] Outputs [TI] Delay Time Description [Z] Zero [T] Tare [ST] Set Tare [CM] Weight condition Function enabling setting the status of terminal’s outputs for controlling peripheral devices plugged to those outputs. Accessible settings: None – output disabled; “0” – output with low status; “1” – output with high status. Function determining interval between carrying out the following formulation steps. The function determines pending time for the following step counted in seconds.
[ET] [F] [CF] Give number of batching repetitions Set flags Flags condition Function determining quantity of batches of weighed ingredient, that is added to a formulation. Mass of a single batch is determined in a product selected from the database (Products database – field Mass). Product’s mass is multiplied by a specific value, and such determined mass is added to weighing process. The function is applicable for weighing products in batches.
• Arrange the steps of formula making process for weighing platform Add> key, and one of accessible functions 1 by pressing < designed for formulation processa (see table in ch. 27.4 of this user manual). Each of the steps is added one by one. • There is a possibility of modifying an already designed process – adding or deleting a single step in a process, e.g.: in order to add an element in a process, press and hold for 4 seconds an element before which a new step should be added.
Formula making process controlled from the terminal: Platform 1: Icon Step Value Description 1. [TI] Delay [5s] Place empty container Pending for loading an empty container for the first product 2. [CI] Input condition Input 1 – „/” 3. [T] Tare 4. [DH] Dose manually Tare 1 kg [Flour] 5. [TI] Delay [5s] Unload container with product 6. [CI] Input condition Input 4 – „/” 7. [Z] Zero Zero [5s] Place empty container 8. [TI] Delay 9. [CI] Input condition Input 1 – „/” 10. [T] Tare 11.
Platform 2: Icon Step Value Description 1. [TI] Delay [5s] Place empty container 2. [CI] Input condition Input 9 – „/” Pending for loading an empty container for the third product (the first product on the 2 weighing platform) Input 9 has to take increasing tendency – press function key confirming loading a container Tarring the weighing platform no. 2 3. [T] Tare Tare 4. [DH] Dose manually 5. [TI] Delay 0,2 kg [Seasoning] [5s] Unload container with product Input 12 – „/” 6.
Completing formula making process (dosing process) causes switching off all outputs of the terminal. 27.6.2.
5. [TI] Delay 6. [O] Outputs 7. [F] Set flags [3s] Close valve „Flour ” Output 11 – „1” Signal flag 1 – „1” Pending for closing the main valve of the container “Flour” Output 11 takes high status („1”) – signal confirming carrying out the formula making process on the weighing platform no.
27.6.3.
8. [Z] Zero Zero Zeroing the weighing platform no. 1 9. [TI] Delay [5s] Place container Sugar on the weighing platform Input 1 – „/” Pending for loading container “Sugar” on the weighing platform no. 1 Tare Tarring the weighing platform no.
Platform 2: Icon Step Value Description 1. [CF] Flags condition Signal flag 1 – „1” 2. [T] Tare Tare Checking condition, whether signal flag 1 is set to value “1” – i.e. checking whether desired part of the process has been already realized on the weighing platform no. 1. If Yes, then dosing process on the weighing platform no. 2 shall start. Tarring the weighing platform no. 2 3. [TI] Delay [5s] Open valve Water 2 kg [Water] 4. [DA] Automatic batching 6. [TI] Delay 7. [O] Outputs 8.
Default form of the report from formulation template: ---------------------------------------------Recipe ---------------------------------------------{40:Start date:,-25}{180} {40:End date:,-25}{181} {40:Name:,-25}{175} {40:Code:,-25}{176} {40:Status:,-25}{182} {40:Measurements:,-25} ---------------------------------------------{185:(50,-20) (7)(11) (40:Nominal Mass:,-25)(186)(11) (40:Difference:,-25)(187)(11) ---------------------------------------------}{40:Mass:,-25}{184}{11} ---------------------------
• Simultaneously, the workspace of the display indicates a message: . 28.2. Local setting of a working mode Local settings for the working mode < pressing a hot key < Density> are accessible on Local parameters>: Standard liquid Function dedicated for determining the standard liquid. There are three options: water, alcohol and other. If option “other” is selected, then its density should be specified.
28.3. Carrying out density determination procedure Working mode < Density> enables determining density in 4 different methods, depending on material which density should be measured. Methods of density determination: • Liquid • Solids • Pycnometer • Porous material 28.3.1. Determining density of liquids Density of liquid is determined by measuring mass of a sinker with determined volume. First, the sinker has to be weighed in the air, and then in liquid of which the density should be measured.
• • • The first phase of the density determination of liquid is measurement of sinker’s mass in the air. Place the sinker on the scale’s weighing platform. On obtaining stable measurement result, accept it by key. pressing Next, place on scale’s weighing platform tested liquid with immersed sinker. On obtaining stable measurement result, carry out the key.
• Press < Temperature> key and specify the temperature of the auxiliary liquid [°C]. Accept inserted value by pressing • • Standard liquid If „Other” liquid has been selected, then press < density> and insert the density value of the auxiliary liquid expressed in [g/cm3] for the specified temperature of the measurement. On specifying the parameters exit to main menu of the density mode by pressing • key. key and saving inserted changes.
The key component of a pycnometer is a ground-in stopper with dumped capillary tube, which allows easy observation of the level of liquid contained in the vessel. Before the measurement process, the pycnometer is intentionally overfilled with tested liquid, then it is closed tightly with a stopper and thermally stabilized. The excess of liquid pouring through the capillary tube is removed with an absorbent paper.
• In order to start density determination using a pycnometer, press Determine pycnometer density> key, using a pre-defined < hot keys on terminal’s display. Caution: If in the local parameters, < Ask about sample number> function is enabled, then on initiating the process, the system asks for inserting the number of tested sample. The inserted sample number is linked to the process data and saved in the database.
Process course: • • Press < Local parameters> key to enter the setting of local parameters in density mode. Press < Standard liquid> key to select the auxiliary liquid used for the density determination procedure. If the auxiliary liquid is other than “Water” or “Alcohol”, then select “Other” from the available list. • Press < Temperature> i key and specify the temperature of the auxiliary liquid [°C].
• On carrying out the third measurement, the scale automatically determines the density of the porous body, and indicates the result on terminal’s display. If the user needs a report from the density determination process, it can be printed on a plugged printer by pressing completed, • key. The density determination process is then A report from density determination of a porous body is saved in < Density> database. The report is named by process date. 28.4.
28.5. Table of density parameter for water T/°C 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28. 29. 30. 0.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 0.99973 0.99963 0.99953 0.99941 0.99927 0.99913 0.99897 0.99880 0.99862 0.99843 0.99823 0.99802 0.99780 0.99756 0.99732 0.99707 0.99681 0.99654 0.99626 0.99597 0.99567 0.99972 0.99962 0.99951 0.99939 0.99926 0.99911 0.99896 0.99879 0.99860 0.99841 0.99821 0.99800 0.99777 0.99754 0.99730 0.99704 0.99678 0.99651 0.99623 0.
29. WORKING MODES – WEIGHING ANIMALS Working mode < Animals weighing> enables weighing objects which do not stabilize if placed on scale’s weighing platform and while carrying out weighing process. Weighing process is achieved by implementing parameter of time for stability of measurement, which is set in global parameters of the working mode. This working mode is mainly utilized for weighing different kids of animals. The mode may be controlled automatically or manually – i.e.
Averaging time Automatic mode Declaration of process duration in seconds (from 1s to 90s) – measurements carried out in set time interval are used to calculate mean value, which is the result of the measurement Operation mode, in which the scale automatically begins the following measuring process, if the load placed on scale’s weighing platform exceeds value of mass set in LO threshold. 29.3. Carrying out animals weighing procedure • Enter the working mode < 29.
30.1. Starting the working mode Procedure: • While in the main window press in the top bar of the window, then submenu is opened, • Choose < Control of packaged goods>, the program automatically returns to the main window and displays the icon in the top bar, • Concurently in the top part of the window message is displayed and two right edge screen buttons are displayed: Start control Stop control 30.2.
Caution: 1. To start testing a user with the authorization level at least . If a logged on or anonymous operator has the access level set to the program after the try to start testing will display: . 2. The logging on procedure is described in ch. 11. The procedure of outlining the authorization level is described in ch. 19 of this manual.
Notice: Users can stop testing at any time by pressing screen button (stop control) in the bottom part of the display. During the control procedure other screen buttons, function buttons, and are locked. 30.4. Non-destructive control with average tare If < Average Tare Estimation> has been chosen an average package weight needs to be estimated by weighing at least 10 packages.
Pressing button causes the start of testing without saving the newly estimated tare value in the product record in the assortment database. Pressing button causes the start of testing with saving the newly estimated tare value in the product record in the assortment database. During the control procedure all results are monitored in real time and displayed on the screen.
Pressing button indicator. causes printing a report on a printer attached to the causes the return to the < Pressing button goods > working mode without printing the report. Control of packaged If the test result is that the number of errors T, according to the regulations, requires expanding the sample. Operator is informed about it it the following message box: and then some descriptions and boundary criteria are changed.
Notice: Editing products in the assortment database is described in ch. 31.7.2 of this manual.
2. The sequence of weighing in charges is essential. Every piece of product consists of two weighings tare and gross. Subsequent weighing causes that appropriate an tare is attributed to the proper gross value to calculate the appropriate net value. After the test has been comleted the test is summarised (see ch. 30.4) and the results are automatically saved in the database. Notice: A pattern and example of the report from estimating average tare are described in ch. 30.8 of this manual. 30.7.
Report pattern: In submenu < Printouts> users can edit the pattern of the average tare report (see ch. 16.2.3). The default pattern is shown below: Average Tare Report {126} --------------------------------------RADWAG Wagi Elektroniczne {40:Balance type:,-20}WPY KTP {40:Max:,-20}{34} {40:d=e:,-20}{33} {40:Factory number:,-20}{32} {40:Date:,-20}{120} {40:Product:,-20}{50} {40:Tare:,-20}{54} g {40:Value 0.
Nominal Mass: 520 g Tare: 7.9 g T1 error border: 15 g 2T1 error border: 30 g Batch quantity: 100 Number of measurements: 30 Number of T1 errors: 0 Number of 2T1 errors: 0 Min: 518 g Max: 529.5 g Average: 519.9833 g Total: 15599.5 g Limit of the average: 518.9138 g Standard Deviation: 2.159515 CPG mode: Nondestructive Average Tare Result: Positive Measurements: 1. 518.0 g 2. 520.5 g 3. 529.5 g 4. 520.0 g 5. 521.0 g 6. 518.0 g 7. 519.0 g 8. 519.0 g 9. 519.0 g 10. 521.0 g 11. 521.0 g 12. 521.0 g 13. 521.
Report pattern: In submenu < Printouts> users can edit the pattern of the average tare report (see ch. 16.2.3).
31. DATABASES Y/KTP scales databases hold different data: Products Operators Weighings / Alibi Clients Recipes Reports from recipes Density Controls Average tare values Packages Warehouses Labels Universal variables In order to enter < < Databases>, press and choose Databases>. 31.1. Searching databases Users can quickly search databases according to the following criteria: • Name, • Code.
The quick search according to the criteria above is applicable for databases of: operators, products, clients, packages, warehouses and labels. date> for items in the databases Additionally, the user can search by < of: weighing records, formulation reports, density, controls and average tares. 31.1.1. Quick name search Procedure: • Enter < • Enter < Databases> according to ch.
• Press , then an editing field appears with the screen keyboard, • Inscribe: year, month, day, hour, minute of weighing and confirm it by pressing . • The program will automatically display the list of weighings putting at the top the position with the entered date. 31.2. Adding new items in databases Procedure: • Enter < Databases> according to ch.
It does not concern the database of weighings, controls and average tare values. 31.4. Deleting older data A user after logging on as administrator can delete older position in the database: < < Weighing / Alibi>, < Controls> and Average tare values>. Caution: Factory settings prevent users from deleting weighings that are up to one year old. Because of incompatible regulations in different countries concerning the time of protecting data this period can be modified by distributors.
Procedure: • Enter the submenu < • Enter < Databases> according to ch. 31 of the manual, Products> and press the required item, • After editing the required record press in the top bar of the display, • If a printer is connected information about the selected product is printed. Notice: Default printout templates for printing records from different databases are described in ch. 16.2.3 of this manual. 31.6. Export a database to a file Users can export databases to files in a pendrive.
• Enter option < Export database of weighings to a file>, the program automatically starts saving the database on the pendrive, Notice: Export In case a pendrive is not recognized after entering < database of weighings to a file> a message is displayed: . • After the operation has been completed: „Operation finished successfully” is displayed together with the file name (with extention *.
• Enter submenu < < Databases> according to ch. 31 and then open Controls>, • Press button , the program automatically starts saving the database of controls, Notice: In case a pendrive is not recognized by the system after pressing a message is displayed: . • After the operation is completed is displayed together with a file name (with extention *.
• After the operation is completed is displayed together with a file name (with extention *.tdb) which has been created on the pendrive, Notice: Names of created files comprise the database name and the factory number of the scale, e.g. . • Disconnect the pendrive from USB of the scale. Notice: The created file can be edited in program „ViewerKTP”. Description of program „ViewerKTP” can be found in APPENDIX G of this manual. 31.7.
31.7.2. Database of products Procedure: • Enter < • Enter < Databases> according to ch. 31 of this manual, Products>and press the required position. Product record: Name Product name Code Product code EAN code Product barcode Mass Nominal product mass Batching outputs Declaring numbers of outputs for fine dosing Bulk batching output Declaring numbers of outputs for bulk dosing Correction 1 Value of dosing correction for weighing platform no.
CPG mode Testing mode: Nondistractive Average Tare, Nondistractive Empty-Full, Distructive FullEmpty, Distructive Empty-Full Charge Number of the same type measerments in a serie (e.g. charge=5 means 5 meadurement of tare and then five gross measurements) : for ondistractive Empty-Full, Distructive Full-Empty, Distructive Empty-Full Unit Messurement unit for a product: [g] or [ml] Density Product density in [ml] (the range of accepted values is 0.
Weighing record: Date Weighing date Mass Weighing result Tare Tare value Product Product name Operator Operator name Client Client name Batch number Number of produced batch Source warehouse Source warehouse name Target warehouse Target warehouse name Package Package name Checkweighing A weighing threshold (MIN, OK or MAX) Platform number Platform number to perform weighings 31.7.4. Database of clients Procedure: • Enter < • Enter < Databases> according to ch.
Client records: Name Client’s name Code Client’s code Tax ID Client’s tax ID Address Client’s address Postal code Client’s postal code City Client’s Town/City Discount Client’s discount Label Client’s label template 31.7.5. Database of formulas Procedure: • Enter < Databases> according to ch. 31 of this manual, • Enter < Recipes> and press the required position. List of data for a specific formulation: Name Formulation name Code Formulation code Platform 1 Weighing platform no.
*) – inumber of weighing platforms depends on determined data in the terminal settings 31.7.6. Database of reports from formulation Procedure: • Enter < Databases> according to ch. 31 of this manual, • Enter < Report from recipes> and press the required position.
List of data for a specific report from density determination process: Sample number Number of sample for which the density is determined Start date Start date of density determination process End date End date of density determination process Density Value of determined density Volume Value of determined volume Determination metod Method used in process of determining density Operator Operator carrying out density determination process Produkt Product for which density is determined Standar
31.7.8. Database of controls Every control procedure performed on the scale is sent to a printer and Controls>. Every saved control has its unique saved in database < number given at the moment it is completed. Control number pattern: X / y y / M M / d d / H H / m m, where: X - Controle mode: U – regulation compliant control, Z – control terminated by an operator, yy – the last two digits of year, MM - month, dd - day, HH - hour, mm - minute of control complation.
X Average value of weighings DX Disqualifying average value S Standard deviation Batch quantity Number of products in a batch for which a sample quantity is calculated Sample quantity Number of weighings to be performed 31.7.9. Database of average tares Before starting control it is possible to perform the procedure of estimating average tare that consist in weighing empty packages. Every such procedure is automatically saved in database Average Tares>.
Inventory of fields in the average tare database: Product Product name which packages are tested Status Test Status/Result Date Date of performing procedure Tare The result S Standard deviation 0.25 T1 Condition to fulfill Number of measurements Number of measurements of subsequent packages Operator An operator name 31.7.10. Database of packages Procedure: • Enter < Databases> according to ch. 31 of this manual, • Enter < Packages> and press the required position.
31.7.11. Database of warehouses Procedure: • Enter < Databases> according to ch. 31 of this manual, • Enter < Warehouses> and press the required position. Warehouse record: Name Warehouse name Code Warehouse code Description Additional warehouse description 31.7.12. Database of labels The database comprises templates of labels which users can attribute to products or clients to operate in labelling mode. Procedure of editing databases: • Enter < • Enter < Databases> according to ch.
31.7.13. Database of universal variables The database include templates of general purpose variables which users , , , can attribute to screen function buttons enter any alphanumeric text intended to be printed. , in order to Notice: The procedure of attributing functions to buttons is described in ch. 17.2 of this manual. Procedure of editing databases: • Enter < • Enter < Databases> according to ch. 31 of this manual, Universal variables> and press the required position.
32.2.
XX _ ^ CR LF command comprehended but time overflow error appeared XX _ v CR LF command comprehended but the indication below the XX _ OK CR LF Command done ES_CR LF Command not comprehended XX _ E CR LF error while executing command – time limit for stable result exceeded (limit time is a descriptive parameter of the scale) XX _ - command name - substitutes spaces 32.4. Command’s description 32.4.1.
T_A CR LF T_E CR LF - command accepted and in progress - time limit for stable result exceeded T_I CR LF - command comprehended but cannot be executed 32.4.3. Get tare value Syntax: OT CR LF Reply: OT_TARA CR LF – command executed Frame format: 1 2 3 4-12 13 O T space tare space Tare Unit - 14 15 16 unit 17 18 19 space CR LF 9 characters justified to the right 3 characters justified to the left Notice: Tare values are always send in calibration unit. 32.4.4.
32.4.5.
Example: S I CR LF – computer command S I _ ? _ _ _ _ _ _ _ 1 8 . 5 _ k g _ CR LF - command done, mass value in basic unit is returned immediately. 32.4.7.
Possible answers: SU_A CR LF SU_E CR LF - command accepted and in progress - timeout while waiting for stable results SU_I CR LF - command comprehended but cannot be executed SU_A CR LF MASS FRAME - command accepted and in progress - mass value in current unit is returned Frame format: 1 2 3 4 5 6 7-15 16 S U space stability space sign mass space 17 18 19 unit 20 21 CR LF Example: S U CR LF – computer command S U _ A CR LF - command accepted and in progress S U _ _ _ - _ _ 1 7
32.4.10. Switch on continuous transmission in basic unit Syntax: C1 CR LF Possible answers: C1_I CR LF - command comprehended but cannot be executed C1_A CR LF MASS FRAME - command comprehended and in progress - mass value in basic unit is returned Frame format: 1 2 3 4 5 6 7-15 16 S I space stability space sign mass space 17 18 19 unit 20 21 CR LF 20 21 CR LF 32.4.11.
32.4.13. Switch off continuous transmission in current unit Syntax: CU0 CR LF Possible answers: CU0_I CR LF - command comprehended but cannot be executed CU0_A CR LF - command comprehended and executed 32.4.14. Set lower threshold Syntax: DH_XXXXX CR LF, where: XXXXX – mass format Possible answers: DH_OK CR LF - command executed ES CR LF - command not comprehended (wrong mass format) 32.4.15.
32.4.17. Read upper threshold Syntax: OUH CR LF Possible answers: UH_MASA CR LF - command executed Frame format: 1 2 3 4-12 13 U H space mass space Mass Unit 14 15 16 unit 17 18 19 space CR LF - 9 characters justified to the right - 3 characters justified to the left 32.4.18. Send all implemented commands Syntax: PC CR LF Possible answers: PC_A_”Z,T,S,SI,SIA,SU,SUI,C1,C0,CU1,CU0,DH,ODH,UH,OUH,OT,UT, PC" – command executed, the indicator have sent all the implemented commands. 32.5.
Stability character [space] if stable [?] if not stable [^] if an indication over the range [v] if fan indication below the range sign [space] for positive values or [-] for negative values 9 characters justified to the right 3 characters justified to the left 3 characters justified to the left mass unit command Example: _ _ _ _ _ _ 1 8 3 2 . 0 _ g _ _ CR LF – the printout generated from the scale after pressing ENTER/PRINT. 33.
Scale – computer cable Scale – Kafka printer cable Scale – printer (CITIZEN, EPSON) cable Scale – I/O cable 150
35. TECHNICAL PARAMETERS 35.1.
35.2.
36. ERROR MESSAGES Err2 - Value beyond the zero range, Err3 - Value beyond the tare range, Err8 - Tarring / zeroing operation time exceeded, NULL - Zero value from the AD converter, FULL - Measurement range overflow, Display range overflow, HI LH - Start mass error, the mass on the weighing platform is beyond the acceptable range (-5% to +15% of start mass) 37.
38. APPENDIX A – Variables for printouts 38.1. Inventory of variables Notice: Every variable needs to be included in brace brackets e.g. {x}, where x – variable number.
{26} {27} {28} {29} {30} {31} {32} {33} {34} {35} {36} {37} {38} {39} 2) {40} {50} {51} {52} {53} {54} {55} {56} {57} Checkweighing Value to pay C Value (cumulative amount to pay) CC value (cumulative of cumulatives amount to pay) Gross (amount to pay + VAT) Platform number Factory Number Scale division Range Counting pieces: Sample weight Deviations: Sample weight Statistics: Standard deviation CC Statistics: Standard deviation Universal variable Text information Product: Name Product: Code Product: EAN C
{82} {85} {86} {87} {88} {89} {90} {91} Package: Mass Client: Name Client: Code Client: Tax ID Client: Address Client: Postal code Client: City Client: Discount {100} CPG Report: Batch Number {101} CPG Report: Start date {102} CPG Report: End date {103} CPG Report: Result {104} CPG Report: Batch quantity {105} CPG Report: Number of Measurements {106} CPG Report: T1 error border {107} CPG Report: 2T1 error border {108} CPG Report: Number of T1 errors {109} CPG Report: Acceptable number o
{130} {131} {132} {135} {136} {137} {140} {141} {142} {143} {144} {145} Source Warehouse: Name Source Warehouse: Code Source Warehouse: Description Target Warehouse: Name Target Warehouse: Code Target Warehouse: Description Net mass in calibration unit: Total Additional display: WD Additional display: WWG Hex Hex UTF8 Partial mass {146} Gross mass in current unit {147} Tare in current unit {148} Additional display: PUE7 {155} Density: Start date {156} Density: End date {157} Density: Method {1
{182} {183} {184} Recipe report: Result Recipe report: Number of measurements Recipe report: Total {185} Recipe report: Measurements {186} Recipe report: Nominal mass {187} Recipe report: Difference {190} 3) Comparator: Report number {191} 3) Comparator: Start date {192} 3) Comparator: End date {193} 3) Comparator: Order number {194} 3) Comparator: Tested standard number {195} 3) {196} 3) {197} 3) {198} 3) {199} 3) {200} 3) {205} Comparator: Reference standard number Comparator: Measu
38.2. Formatting variables Users can format numeric, text and date variables intended for displaying or printing out. Different format commands: • • • • • • • Justification to the left, Justification to the right, Setting the number of characters for printout / display, Declaration of the number of digital places for numeric variables, Date&Time formatting, Formatting numeric variables for EAN13 codes, Formatting numeric variables and dates for EAN128/GS1-128 codes.
/ Date separator between days, months and years {2:yy/MM/dd} – Present date formatted as: year - month - day, where yy represents two less significant digits of year. \ „Escape” character removing formatting function form next character to allow it to be used as a character in a text string. {2:yy\/MM\/dd} – Present date formatted as yesr / month / day; {2:yy\:MM\:dd} –Present date formatted as: year : month : day.
39.
Stop Choose an operator Choose an operator by name Choose an operator by code Choose a product Choose a product by name Choose a product by code Choose a package Choose a package by name Choose a package by code Choose a client Choose a client by name Choose a client by code Choose a source warehouse Choose a source warehouse by code Choose a target warehouse Choose a target warehouse by name 162
Choose a target warehouse by code Change working mode Counting pieces: Specify piece mass Counting pieces: Estimate piece mass Counting pieces: Ascribe standard Deviations: Specify sample mass Deviations: Estimate sample mass Emergency stop Chute permission Disable tare Restore tare Change unit Change platform Edit universal variable 1 Edit universal variable 2 Edit universal variable 3 Edit universal variable 4 163
Edit universal variable 5 Choose a vehicle * Choose a vehicle by name * Choose a vehicle by code * Choose transaction * Start entry transaction * Start exit transaction * Select recipe Select recipe by name Select recipe by code Determine liquid density Determine solid density Determine pycnometer density Determine porous body density *) – Functions of programmable buttons not related to „KTP software”.
40. APPENDIX C – Label template A label template can be created in 2 ways: • From the terminal level using variables, • Using PC software EDYTOR ETYKIET R02. A created project needs to be saved as an „lb” file then copied on a pendrive that can be connected to the terminal. Finally transfer the file to the database in the scale. While a label is in the database of labels it can be ascribed to products or/and clients in order to work in labelling mode. 40.1.
40.2. Designing a label on a computer Example: Let us create a label template for the label below: Notice: The installer of EDYTOR ETYKIET R02 is accessible to download on website: www.radwag.com. on the overlap: Products / Measuring indicators / PUE 7. Procedure: 1.
Notice: Prior to designing a label a new project needs to be created with initial printer and label settings. A description of creating new projects can be found in instruction manual „Label Editor R02” accessible in the program menu: „Info / User manual”. Text> from the list 2. In order to add a text to the label chose < of objects and then click on the workspace of label, then window opens: 3.
5. From list chose variable type „4 Date and time” and press , then the variable is placed in the table of variables show below. 6. Confirm it by pressing placed on the label. , then the variable is automatically 7. Place the rest of variables and constant texts on the label in the same way, 8. In order to put an image on the label chose < Image> from the list of objects and then click on the workspace of label, then window opens: 9.
11. Chose from the list e.g. EAN-13. 12.Chose from list item „7 Net mass in adjustment unit” , then the variable is placed in the table and press of variables show below. 13. In column type:V6.3 (mass in EAN13 as a 6-digit code with 3 decimal places). 14. Confirm the entered item by pressing is automatically placed on the label. , then the barcode 15. Save the created pattern chosing from the menu „File / Export *.lb”. Notice: Recorded templates of labels in files with *.
40.3. Saving label templates in the scale Procedure: • A label template *.lb created in EDYTOR ETYKIET R02 needs to be copied to a pendrive, • Connect the pendrive to USB in the scale, • Enter: „ Parameters / Databases / and press the required item, Labels” • Enter < Label templates>, then an editing field and the screen keyboard appears, • Press , to open a window showing files on the pendrive, • Select the required *.lb file.
40.5. Attributing a label to a client Procedure: • Enter < • Enter < Databases> according to ch. 31 of this manual, Clients> and press the required item, Label>, then the database of labels is open with the list • Enter < of all labels, • Choose the required label. The program automatically ascribes the label to the client. 40.6.
Information printed by the printer via RS232: [Interface Menu] RS-232C Baud rate RS-232C Parity RS-232C Length RS-232C Stop bit RS-232C X-ON IEEE 1284 : 9600bps : None : 8 bit : 1 bit : No : On The way of generating the setup printout and setting CITIZEN printers are described in manuals attached to printers or present on the website of the manufacturer. 42.
3. Barcode scanners can send additional information apart from the expected barcode e.g. symbology (type of barcode). It is advisable to disable such information because RADWAG devices and software do not use it. 4. Some RADWAG systems can omit unnecessary information by using parameters that mark the beginning and the length of the code required to analyse. 5. A special protocol is required in order the code be received by RADWAG equipment. It is required to program an appropriate prefix and suffix.
Operation description: • Run computer program „ViewerKTP”. It starts with opening the following window: Button functions: Open a controls or average tares database Print a report View a report Scroll the list of reports one position down Scroll the list of reports one position up Go to the last report Go to the first report • Press , then window appears in which the wanted database can be located (extention *.
• Print the marked report on a conneted printer by pressing • Using button view the selected report.
MANUFACTURER OF ELECTRONIC WEIGHING INSTRUMENTS RADWAG WAGI ELEKTRONICZNE 26 – 600 Radom, Bracka 28 Street POLAND Phone +48 48 38 48 800, phone/fax. + 48 48 385 00 10 Selling Department + 48 48 366 80 06 www.radwag.