Product Manual

ManualsBrandsRamsey Winch Manuals8,000 - 11,900 Lb. Capacity WinchesRamsey Patriot Front-Mount 12 Volt DC Powered Electric Truck Winch — 9,500-Lb. Capacity, Galvanized Aircraft Cable

Congratulations

You have purchased the finest winch available in its service class. It fea-

tures a highly efficient 3 stage planetary gear set which transmits torque

from a series wound DC motor. A safe positive clutch allows free spooling

for quick cable deployment. An automatic load holding brake is designed to

hold the fully rated capacity of the winch. It was designed and manufactured

to provide you with the utmost in utility. As with any device that combines

power and movement in its use, there are dangers if improperly used. At the

same time, there are easier ways for getting the job done if certain precau-

tions are taken first.

Please read this manual carefully. It contains useful ideas in obtaining the

most efficient operation from your Ramsey Winch and safety procedures

you need to know before beginning use. When you follow our guidelines for

operation, your Ramsey Winch will give you many years of satisfying serv-

ice. Thank you for choosing Ramsey. You will be glad you have one working

for you.

Ramsey Winch Company

Owner’s Manual

Front Mount Electric Winch

12 volt and 24 volt available

Layer of Cable 1234

(lbs) 6,000 5,000 4,400 3,800

(kg) 2,720 2,260 1,990 1,720

(ft)*205080100

(m)* 6 15 24 30

(lbs) NO 1,000 3,000 5,000 6,000

(kg) LOAD 450 1,350 2,260 2,720

(FPM)

12V

45 23 20 14 12

24V 46 24 19 15 12

(MPM)

12V

13.7 7 6.1 4.3 3.7

24V 14 7.3 5.8 4.6 3.7

12V 100 200 270 350 405

24V 43 90 128 170 190

Layer of Cable 1234

(lbs) 8,000 6,500 5,500 4,800

(kg) 3,620 2,940 2,490 2,170

(ft)*15407095

(m)* 4 12 21 28

(lbs) NO 2,000 4,000 6,000 8,000

(kg) LOAD 900 1,810 2,720 3,620

(FPM)

12V

35 18 13 10 8

24V 30 17 13 10 8

(MPM)

12V

10.7 5.5 4 3 2.4

24V 9.1 5.2 4 3 2.4

12V 95 210 270 355 420

24V 43 93 125 160 200

Layer of Cable 12345

(lbs) 9,500 7,700 6,500 5,700 4,900

(kg) 4,309 3,480 2,940 2,580 2,210

(ft)*15356090105

(m)* 4 10 18 27 32

(lbs) NO 2,000 4,000 6,000 8,000 9,500

(kg) LOAD 900 1,810 2,720 3,620 4,309

(FPM)

12V

35.4 16.7 12.7 10.6 9 7.8

24V 29 16 13 10 9 8

(MPM)

12V

10.7 5.1 3.8 3.2 2.7 2.3

24V 8.8 4.9 4.0 3.0 2.7 2.4

12V 97 180 260 335 395 430

24V 45 95 128 165 192 212

* Depends on cable being uniformly wound onto drum.

Line Pull First Layer

Line Speed First Layer

Amp Draw

Rated Line Pull Per Layer

Cumulative Cable

Capacity Per Layer

(5/16" - 8mm - dia. Cable)

Line Pull First Layer

Line Speed First Layer

Amp Draw

Rated Line Pull Per Layer

Cumulative Cable

Capacity Per Layer

(1/4" - 6mm - dia. Cable)

Line Pull First Layer

Cumulative Cable

Capacity Per Layer

(5/16" - 8mm - dia. Cable)

Rated Line Pull Per Layer

Contents

Performance Specifications . . . . . . . . . . . . . . . . . . . . . . . . . .Front Cover

Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

Tips for Safe Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

Techniques of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

Operating Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

Electrical Connections and Operation . . . . . . . . . . . . . . . . . . . . . . . . . . .5

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

Troubleshooting Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

Winch Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-9

Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Back Cover

Please note: Ramsey Patriot™ series winches are designed for front mount vehicle use. The

winches are not designed for and should not be used in industrial applications (car haulers/carri-

ers, wreckers, hoisting, etc.), and Ramsey does not warrant them to be suitable for such use.

Ramsey makes a separate, complete line of winches for industrial/commercial use. Please con-

tact the factory for further information.

CAUTION: Read and understand this manual before installation and operation of winch. See Safety Precautions!

PATRIOT 6000

PATRIOT 8000

PATRIOT 9500

Summary of content (12 pages)

PAGE 1
Ramsey Winch Company Owner’s Manual Front Mount Electric Winch 12 volt and 24 volt available PATRIOT 6000 Layer of Cable Rated Line Pull Per Layer Cumulative Cable Capacity Per Layer (1/4" - 6mm - dia.
PAGE 2
remote control switch and finish spooling in cable by rotating the drum by hand with clutch disengaged. On hidden winches, spool in cable under power using supplied hook strap. Safety Precautions To Guard against Possible Injury... A minimum of five wraps of cable around the drum barrel is necessary to hold the rated load. Cable clamp is not designed to hold the load. Tips for Safe Operation A. Keep yourself and others a safe distance to the side of the cable when pulling under load.
PAGE 3
When pulling a heavy load, place a blanket, jacket or tarpaulin over the cable five or six feet from the hook. It will slow the snap back in the event of a broken cable. Also, open the vehicle hood for additional protection. Techniques of Operation The best way to get acquainted with how your winch operates is to make a few test runs before you actually need to use it. Plan your test in advance. Remember you hear your winch as well as see it operate.
PAGE 4
Also available for mounting the Patriot 6000, 8000, and 9500 are the following winch mounting channels: Installation The winch shown in this owner’s manual is solely and exclusively designed for vehicle mounted, non-industrial applications. All other applications will void warranty. • #251126 short length (23.63”) black • #251127 medium length (30.00”) black • #251128 long length (36.
PAGE 5
Lubricate cable periodically using light penetrating oil. Inspect the cable for broken strands and replace if necessary. If the cable becomes worn or damaged, it must be replaced. Operating Instructions The winch clutch allows rapid unspooling of the wire rope for hooking onto the load or anchor point. The clutch is operated by the shifter knob located on the gear housing end of the winch as follows: Corrosion on electrical connections will reduce performance or may cause a short.
PAGE 6
Troubleshooting Guide Condition Possible Cause MOTOR RUNS IN ONLY Defective or stuck ONE DIRECTION solenoid Correction Jar each solenoid to free contacts. Check each solenoid by applying 12 volts to coil terminal (it should make an audible click when energized). Defective remote control Disengage winch clutch, remove remote control switch switch plug from the socket and jump pins at 8 and 4 o'clock. Motor should run. Jump pins at 8 and 10 o'clock. Motor should run.
PAGE 7
Patriot 6000 Patriot 6000 Winch Parts List Item Qty. Part No. Description No. 1 2 3 4 5 *6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 Item Qty. Part No. Description No. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 247024 247006 247007 278182 278186 289140 251110 251119 296553 332128 334143 334147 444097 338337 GEAR CARRIER ASSY - INPUT GEAR CARRIER ASSY - OUTPUT GEAR CARRIER ASSY - INTERMEDIATE SOLENOID ASSY - 12V SOLENOID ASSY - 24V CABLE ASSY - GROUND SWITCH ASSY CABLE ASSY - 1/4 DIA.
PAGE 8
Patriot 8000 Patriot 8000 Winch Parts List Item Qty. Part No. Description No. 1 2 3 4 5 *6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 Item Qty. Part No. Description No.
PAGE 9
Patriot 9500 17 16 41 27 21 39 7 15 4* 6 25 33 37 40 35 21 3 32 21 42 19 23 42 14 25 29 12 13 28 5 38 30 29 20 21 42 31 2 38 1 10 43 34 11 8 22 18 24 18 * Note: Switch assembly included on certain models Patriot 9500 Winch Parts List Item Qty. Part No. Description No.
PAGE 10
Solenoid Assembly Parts List 278182 278186 12V 24V (Patriot 6000, 8000, 9500) (Patriot 6000, 8000, 9500) Item Qty. Part No. Description No. 1 2 3 4 5 6 7 8 9 10 1 1 1 1 1 1 1 6 3 2 289015 289195 682166 316101 316103 682167 413078 414880 416207 416227 Item Qty. Part No. Description No. WIRE ASSY - BATTERY CABLE WIRE ASSY - MOTOR LEADS COVER CAP - L.H. END CAP - R.H. END CHANNEL - SOLENOID MTG.
PAGE 11
NOTES 11
PAGE 12
Warranty Information Ramsey Winches are designed and built to exacting specifications. Care and skill go into every winch we make. If the need should arise, warranty procedure is outlined on the back of your self-addressed postage paid warranty card. Please read and fill out the enclosed warranty card and send it to Ramsey Winch Company. If you have problems with your winch, please follow instructions for proper service on all warranty claims.